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Holder D, Peter A, Kirsch M, Cáceres S, Weber R, Onuseit V, Kulenovic R, Starflinger J, Graf T. Enhancing heat transfer at low temperatures by laser functionalization of the inner surface of metal pipes. Sci Rep 2024; 14:2557. [PMID: 38297142 PMCID: PMC10830557 DOI: 10.1038/s41598-024-53062-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/17/2023] [Accepted: 01/27/2024] [Indexed: 02/02/2024] Open
Abstract
The latent heat transfer during vapour condensation in the condenser section of passive heat transport devices such as the two-phase closed thermosiphon is limited by film condensation. Dropwise condensation provides an increase of the heat transfer coefficient by up to one order of magnitude and can be achieved with a water-repellant surface. The inner surface of pipes made from stainless steel was functionalized by laser surface texturing with ultrashort laser pulses and subsequent storage in a liquid containing long-chained hydrocarbons. The pipes were separated into half-pipes by wire eroding to enable laser texturing of the inner surface, and were then joined by electron beam welding after laser texturing. As a result, superhydrophobic and water-repellent surfaces with a contact angle of 153° were obtained on the inner surface of the pipes with a length of up to 1 m. The functionalized pipes were used in the condenser section of a two-phase closed thermosiphon to demonstrate a heat transfer rate of 0.92 kW at 45 °C, which is approximately three times the heat transfer rate of 0.31 kW of a smooth reference pipe.
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Affiliation(s)
- Daniel Holder
- Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, Stuttgart, Germany.
- ARENA2036 Research Campus, Pfaffenwaldring 19, Stuttgart, Germany.
| | - Alexander Peter
- Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, Stuttgart, Germany
| | - Marc Kirsch
- Institut für Kernenergetik und Energiesysteme (IKE), University of Stuttgart, Pfaffenwaldring 31, Stuttgart, Germany
| | - Sergio Cáceres
- Institut für Kernenergetik und Energiesysteme (IKE), University of Stuttgart, Pfaffenwaldring 31, Stuttgart, Germany
| | - Rudolf Weber
- Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, Stuttgart, Germany
| | - Volkher Onuseit
- Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, Stuttgart, Germany
| | - Rudi Kulenovic
- Institut für Kernenergetik und Energiesysteme (IKE), University of Stuttgart, Pfaffenwaldring 31, Stuttgart, Germany
| | - Jörg Starflinger
- Institut für Kernenergetik und Energiesysteme (IKE), University of Stuttgart, Pfaffenwaldring 31, Stuttgart, Germany
| | - Thomas Graf
- Institut für Strahlwerkzeuge (IFSW), University of Stuttgart, Pfaffenwaldring 43, Stuttgart, Germany
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