Eco-friendly flame retardant and dripping-resistant of polyester/cotton blend fabrics through layer-by-layer assembly fully bio-based chitosan/phytic acid coating

Flame retardant cotton fabrics with ultra-fast and long-term fire early warning response

Smart textiles with flame retardant and fire-warning functions have received more and more attention. However, improving the fire-warning response sensitivity and long-term responsiveness of the smart textiles is a top priority. In this research, flame retardant and fire-warning cotton fabrics were prepared by layer-by-layer assembly composite coating consisting of bio-based flame retardants composed of chitosan (CS) and phytic acid (PA) and carbon-based nanomaterials composed of carbon nanotubes (CNTs) and graphene oxide (GO). The PA-GO/CS-CNTs coated cotton fabric showed excellent flame retardancy with a limiting oxygen index (LOI) value of 31 %, and the coated fabrics could self-extinguish rapidly when the flame was removed. The fire hazard of the coated fabric was significantly reduced by reducing the 45.77 % of peak heat release rate, 29.69 % of total heat release and 81.9 % of total smoke production. The PA-GO/CS-CNTs coated cotton fabric showed ultra-fast fire warning response with the response time of 1.0 s. And the fire-warning response time of the coated cotton fabric could last longer than 600 s revealing it possessed the continuous fire warning response property. This research provides a new strategy to prepare the smart fireproof textiles with flame retardant and fire-warning functions to broaden its application in early fire-warning.

Eco-friendly multifunctional coating for polyester-cotton blended fabrics with superior flame retardancy and antibacterial properties

Since the fire hazards of polyester-cotton blended (PTCO) fabrics and the hidden dangers of bacterial infection concerns caused by the contained cotton fiber, the design of flame retardant and antibacterial PTCO fabrics has received considerable attention. In this work, flame-retardant PTCO fabrics with satisfactory antibacterial properties were fabricated via a convenient and eco-friendly impregnation treatment involving guanidine phosphate (GP) and polyethylenimine (PEI). The prepared PTCO fabrics demonstrated excellent flame retardancy with a high limiting oxygen index value of 30.5 % and self-extinguishing capability, the damaged length was only 34 mm in the vertical flammability test. Furthermore, the peak heat release rate and the total heat release of coated PTCO fabrics were reduced significantly by 49 % and 38 %, respectively, indicating a substantial enhancement in fire safety. According to the analysis of the char residues and volatiles, GP presented great catalytic carbonization property, and PEI assisted the formation of the dense and stable carbon layer. The stable carbon layer effectively restricted mass and oxygen transfer between the PTCO fabrics and the environment. In addition, the introduction of PEI also produced more nonflammable gases to enhance the flame retardancy of the PTCO fabrics. Importantly, the GP/PEI coating barely deteriorate the physical and mechanical properties of the PTCO fabrics. The antibacterial rate of the GP/PEI-coated PTCO fabrics against Escherichia coli and Staphylococcus aureus was 99.99 %, similar to that of GP-coated fabrics, indicating the efficacy antibacterial properties of GP, and the addition of PEI did not compromise the antibacterial properties of GP. This work offers an efficient and simple approach to producing multifunctional PTCO fabrics with excellent flame retardancy and antibacterial properties, which are hopeful to expand the promising application of PTCO fabrics.

A flame-retardant and conductive fabric-based triboelectric nanogenerator: Application in fire alarm and emergency evacuation

The fabrics commonly used in architectural decorative materials pose significant fire hazards due to their flammability and rapid fire spread. Moreover, the traditional fire-alarm systems may fail to function properly in complex fire environments owing to power supply disruptions. In this study, we developed a low-cost and eco-friendly flame-retardant conductive fabric-based triboelectric nanogenerator (FCF-TENG) by integrating flame-retardant conductive nylon fabric and polytetrafluoroethylene soaked cotton fabric. This nanogenerator exhibits excellent flame-retardant properties and remarkable energy-harvesting capabilities. The nylon fabric, treated with layer-by-layer self-assembly method, possesses outstanding self-extinguishing capability and melt-dripping resistance. Additionally, the electrical performance of FCF-TENG significantly improves, with a 10-fold boost in conductivity, and the open-circuit voltage increases by 84% to 92 V. Besides, by incorporating the rectifier circuit, the FCF-TENG is capable of completely charging a 1 μF capacitor within 30 s. Furthermore, the FCF-TENG was successfully applied as a self-powered sensor in the fire-alarm system and served as a safety exit indicator for evacuees and fire rescue. This work presents an effective and innovative application of multifunctional smart textiles for energy harvesting and self-powered sensing.

Collagen/functionalized cellulose nanofibril composite aerogels with pH-responsive characteristics for drug delivery system

In this work, carboxylated and amination modified cellulose nanofibrils (CNFs) were fabricated via the TEMPO catalytic oxidation system and diethylenetriamine, and collagen composite aerogels were fabricated through a simple self-assembly pretreatment and directional freeze-drying technology. Morphology analysis showed that the collagen composite aerogels had distinct layered-oriented double network structures after the self-assembly pretreatment. The intermolecular interactions between the collagen fibrils and functionalized CNFs (fCNFs) on the structures and properties of the composite aerogels were also examined through various characterization techniques. Water contact angle tests demonstrated the pH-responsive characteristics of the collagen/fCNF composite aerogels. Using 5-fluorouracil as the model drug, the pH-response mechanism was revealed. These results indicated that the collagen/fCNF composite aerogels exhibited excellent pH-responsive drug release capacities. Therefore, these pH-responsive collagen composite aerogels might have potential applications in industrial production in the biomedical, drug delivery, and tissue engineering fields.

Eco-friendly bamboo pulp foam enabled by chitosan and phytic acid interfacial assembly of halloysite nanotubes: Toward flame retardancy, thermal insulation, and sound absorption

Lightweight, porous cellulose foam is an attractive alternative to traditional petroleum-based products, but the intrinsic flammability impedes its use in construction. Herein, an environmentally friendly strategy for scalable fabrication of flame-retardant bamboo pulp foam (BPF) using a foam-forming technique followed by low-cost ambient drying is reported. In the process, a hierarchical structure of halloysite nanotubes (HNT) was decorated onto bamboo pulp fibers through layer-by-layer assembling of chitosan (CS) and phytic acid (PA). This modification retained the highly porous microcellular structure of the resultant BPF (92 %-98 %). It improved its compressive strength by 228.01 % at 50 % strain, endowing this foam with desired thermal insulation properties and sound absorption coefficient comparable to commercial products. More importantly, this foam possessed exceptional flame retardancy (47.05 % reduction in the total heat release and 95.24 % reduction in the total smoke production) in cone calorimetry, and it showed excellent extinguishing performance, indicating considerably enhanced fire safety. These encouraging results suggest that the flame retardant BPF has the potential to serve as a renewable and cost-effective alternative to traditional foam for applications in acoustic and thermal insulation.

The fabrication of flame-retardant viscose fabrics with phytic acid-based flame retardants: Balancing efficient flame retardancy and tensile strength

Viscose fabrics have been widely used in various applications, but their potential fire hazard has been a concern. To address this issue, improving the flame retardancy of viscose fabrics has become a significant priority. Phytic acid (PA) and xylitol were used to create a novel flame retardant, PAXY. PAXY was finished on viscose fabrics by pad-dry-curing process, and the performance of coated viscose fabrics was investigated. The results showed that the limiting oxygen index value of PAXY13-100 (fabrics finished with a 100 g/L flame-retardant solution and the flame retardant synthesized by a 1: 3 M ratio of PA to xylitol) reached 32.8 % and the heat release rate value was decreased by 77 %. Based on the findings from the analysis of both the gas phase and condensed phase products, PAXY promoted the dehydration of viscose fabrics to produce a denser char layer, which inhibited the production of flammable gases. Surprisingly, the breaking force retention of PAXY13-100 reached 90 % in warp and 114 % in weft. Compared with that of 100 g/L PA-treated fabrics, the breaking force of PAXY13-100 increased by nearly 400 %. This work provides a new strategy for PA-based flame-retardant finishing with the synergy of flame retardancy and breaking force retention.

Multi-functionalization of cotton fabrics with excellent flame retardant, antibacterial and superhydrophobic properties

Cotton fabric is widely used in many fields for its excellent comfortability, breathability and hygroscopicity. However, the development of multifunctional cotton fabrics to meet the requirements of different scenarios is a top priority. In this study, multifunctional coating was constructed through facile layer-by-layer assembly phytic acid and chitosan, and spraying divalent copper ion and polydimethylsiloxane (PDMS) on cotton fabrics, anticipating to endow them with flame retardancy, antibacterial and superhydrophobic properties simultaneously. The treated cotton fabric achieved a limiting oxygen index (LOI) value of 32 %, with the char length reducing to 10.7 cm revealing excellent flame retardancy. The water contact angle of multifunctional treated cotton fabric was above 150°, demonstrating it had superhydrophobicity. The antibacterial rates of multifunctional cotton fabrics against E. coli and S. aureus reached to higher than 99 %, indicating that the excellent antibacterial properties. Combined with the thermal stability of cotton fabrics and their char residues analysis, these results demonstrated that the multifunctional coating could act through intumescent flame retardant mechanism to flame retardant cotton fabrics. This research provides a facile way to prepare multifunctional cotton fabrics to broaden the application prospect.

An eco-friendly, highly efficient, and transparent coating derived from guar gum and citric acid for flame retardant treatment of cotton fabrics

A highly efficient, bio-ecofriendly, and transparent flame retardant (FR) for cotton fabric was developed and deposited onto the cellulose skeletal structure of cotton fabric through a one-pot sol-gel process. The flame retardant functional coating is composed of ammonium polyphosphate (APP), guar gum (GG), citric acid (CA), and a negligible amount of catalyst. Cotton fabrics were impregnated with different concentrations of ammonium polyphosphate and guar gum, with citric acid as a crosslinking agent. The overall crosslinking and grafting process was proven by FTIR and XPS. Based on the results, the designed coating exhibits over 90 % transmittance in the visible region. A 15 g/m2 flame-retardant coating induces excellent flame retardant efficiency at ultra-low flame-retardant concentrations of less than 6.25 wt%. Only a 5.25 wt% flame retardant concentration demonstrated condensed phase action, which resulted in 58.5 % and 73.6 % reductions in the pHRR and THR, respectively. Moreover, the limiting oxygen index (LOI) value showed a 74 % increase. The mechanical performance of FR coated cotton fibers was slightly reduced.

An intumescent flame-retardant system based on carboxymethyl cellulose for flexible polyurethane foams with outstanding flame retardancy, antibacterial properties, and mechanical properties

A novel and eco-friendly intumescent flame-retardant system based on sodium carboxymethyl cellulose (CMC) was established for wide-used flexible polyurethane foams (FPUFs). FPUF-(APP₆CMC₁)GN₁ with extremely uniform coatings extinguished and reached the UL-94 V-0 rating, and presented an improvement of thermal insulation properties. Moreover, there was a 58 % reduction in peak heat release rate for FPUF-(APP₆CMC₁)GN₁ compared with that of FPUF, and the microstructure analysis of char residues indicated that a perfect intumescent char layer had formed on the surface of FPUFs. Especially, CMC and GN enhanced the compactness and stability of char layers. Therefore, little volatile production was generated under the protection of physical layers in the high temperature as evaluated during the thermal degradation processes. Meanwhile, the flame-retardant FPUFs remained the ideal mechanical properties and obtained excellent antibacterial properties, and the antibacterial rates of E.coli and S.aureus were 99.9 % (FPUF-(APP₆CMC₁)GN₁). This work provides an eco-friendlier strategy for the design of multi-function FPUFs.

Sustainable Flame-Retardant Flax Fabrics by Engineered Layer-by-Layer Surface Functionalization with Phytic Acid and Polyethylenimine

New generation of mission-oriented fabrics meets advanced requirements; such as electrical conductivity, flame retardancy, and anti-bacterial properties. However, sustainability concerns still are on-demand in fabrication of multi-functional fabrics. In this work, we used a bio-based phosphorus molecule (phytic acid, PA) to reinforce flax fabrics against flame via layer-by-layer consecutive surface modification. First, the flax fabric was treated with PA. Then, polyethylenimine (PEI) was localized above it to create negative charges, and finally PA was deposited as top-layer. Fourier-transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDX), and inductively-coupled plasma atomic emission spectrometry (ICP-AES) proved successful chemical treatment. Pyrolysis-combustion flow calorimetry (PCFC) showed significant drop by about 77% in the peak of heat release rate (pHRR) from 215 W/g for untreated to 50 W/g for treated flax fabric. Likewise, the total heat release (THR) decreased by more than three times from 11 to 3.2 kJ/g. Mechanical behavior of the treated flax fabric was completely different from untreated flax fabrics, changing from almost highly-strengthened behavior with short elongation at break to a rubber-like behavior with significantly higher elongation at break. Surface friction resistance was also improved, such that the abrasion resistance of the modified fabrics increased up to 30,000 rub cycles without rupture.

Supplementary Information

The online version contains supplementary material available at 10.1007/s10694-023-01387-7.

A novel green phosphorus-containing flame retardant finishing on polysaccharide-modified polyamide 66 fabric for improving hydrophilicity and durability

Rising concerns about the toxic effects and environmental issues associated with various fireproof treatments on textiles have led to a demand for "green" materials. Chitosan (CS) is an amino polysaccharide green, recyclable, and non-toxic highly biocompatible biopolymer that consists of multiple hydroxyl groups and has a wide range of applications, including as a flame retardant additive. In this study, an eco-friendly bio-based formaldehyde-free flame retardant containing a higher level of phosphorus and nitrogen in phytic acid ammonia (PAA) was synthesized to amplify the most plentiful green chitosan (CS)-modified polyamide 66 (PA66) fabric surface through a simple pad-dry-cure technique for the improvement of durable flame retardancy with hydrophilicity. The findings revealed that each UV-grafted CS fabric could entirely stop the melt-dripping tendency during the vertical burning (UL-94) test and reached a V-1 rating. Meanwhile, limiting oxygen index (LOI) testing showed a rapid increase from 18.5 % to 24 % for the PA66 control and the PAA-treated (i.e., PA66-g-5CS-PAA) fabric samples, respectively. Moreover, compared to the PA66 control sample, a dramatic decrease in the peak heat release rate (PHRR), fire growth rate (FGR), and total heat release (THR) by approximately over 52 %, 0.63 %, and 19.7 %, respectively, was observed for the PA66-g-5CS-PAA fabric sample. Additionally, this arrangement of PAA catalyzed the charring of grafted CS and acted as a condensed phase flame retardant, resulting in a significant improvement in char yield% in both air and N₂ atmospheres for the PA66-g-5CS-PAA fabric sample in TGA. In addition, only the lower grafting ratio of CS with PAA-treated fabric sample (i.e., PA66-g-2CS-PAA) could encourage it to gain its lowest water contact angle of 0⁰, as well as impersonating a positive effect in improving the flame retardant coating durability in washing and sustaining even after 10 home laundering cycles. This phenomenon suggests that an actual hydrophilic and durable flame retardant finishing procedure for polyamide 66 fabrics might be applied with the novel, plentiful, sustainable, and environmentally friendly bio-based green PAA ingredient.

Fabrication and application of chitosan-based biomass composites with fire safety, water treatment and antibacterial properties

In this work, a biomass composite material (CS@NC@PA-Na) was prepared from chitosan (CS), nano-cellulose (NC) and sodium phytate (PA-Na). The prepared products were characterized by scanning electron microscopy (SEM), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectrometry (XPS) and X-ray diffraction (XRD). The fire/water safety and antimicrobial properties of the CS@NC@PA-Na were fully studied. The results indicated CS@NC@PA-Na (50 mg) could effectively reduce the concentration of methyl orange by 85 % under 30 min adsorption. Meanwhile, only 5 wt% CS@NC@PA-Na could increase the limiting oxygen index (LOI) value of epoxy resin composite from 24.5 to 30.1 %, and decrease the peak heat/smoke release rate by 29.5 and 33.3 %, respectively. Moreover, CS@NC@PA-Na also exhibited excellent antibacterial effect. This work provides an efficient, feasible and eco-friendly route for large-scale production of multi-functional CS-based biomass materials that could be used in the fields of fire safety and environmental conservation.

Construction of hydrophobic fire retardant coating on cotton fabric using a layer-by-layer spray coating method

Multifunctional cotton fabric was prepared through a two-step layer-by-layer spray coating method, where the first layer of the coating comprising chitosan and ammonium phytate provided fire retardancy, and the second one with PDMS-ZnO composite imparted hydrophobicity to the fabric. A molecular dynamics (MD) simulation study was carried out to calculate interfacial adhesion of different components of the coating, based on which the sequencing of the coating layers was determined and used to prepare coated samples. The coated fabric demonstrated a significant improvement in fire retardancy through an increase in LOI from 18 % in control to 30 %, a reduction in char length from 30 cm to 7 cm, and a decrease in peak and total heat release rate values by 75 % and 33 %, respectively. The hydrophobicity of coated fabric was tested via water drop test where coated sample maintained a contact angle of 148° for up to 120 s, while the control sample showed 0°.

Probing and Manipulating Noncovalent Interactions in Functional Polymeric Systems

Noncovalent interactions, which usually feature tunable strength, reversibility, and environmental adaptability, have been recognized as driving forces in a variety of biological and chemical processes, contributing to the recognition between molecules, the formation of molecule clusters, and the establishment of complex structures of macromolecules. The marriage of noncovalent interactions and conventional covalent polymers offers the systems novel mechanical, physicochemical, and biological properties, which are highly dependent on the binding mechanisms of the noncovalent interactions that can be illuminated via quantification. This review systematically discusses the nanomechanical characterization of typical noncovalent interactions in polymeric systems, mainly through direct force measurements at microscopic, nanoscopic, and molecular levels, which provide quantitative information (e.g., ranges, strengths, and dynamics) on the binding behaviors. The fundamental understandings of intermolecular and interfacial interactions are then correlated to the macroscopic performances of a series of noncovalently bonded polymers, whose functions (e.g., stimuli-responsiveness, self-healing capacity, universal adhesiveness) can be customized through the manipulation of the noncovalent interactions, providing insights into the rational design of advanced materials with applications in biomedical, energy, environmental, and other engineering fields.

Efficient and Durable Flame-Retardant Coatings on Wood Fabricated by Chitosan, Graphene Oxide, and Ammonium Polyphosphate Ternary Complexes via a Layer-by-Layer Self-Assembly Approach

An efficient and durable flame-retardant coating was constructed on wood via a layer-by-layer (LBL) self-assembly approach by using a chitosan (CS), graphene oxide (GO), and ammonium polyphosphate (APP) ternary flame-retardant system. Both scanning electron microscopy (SEM) characterization and Fourier transform infrared spectroscopy (FT-IR) analysis indicated that CS-GO and APP polyelectrolytes were successfully deposited on wood, and the deposition amount was increased with the numbers of the LBLs. Thermogravimetric analysis revealed that the CS-GO-APP coating could decrease the initial and maximum thermal decomposition temperature of the coated wood while increase the char residue significantly, which may be attributed to the earlier degradation of CS and APP and effective heat barrier of the incorporated GO, thus increasing the thermal stability of the modified wood. The limited oxygen index (LOI) and cone calorimeter analysis results of the pristine and coated wood indicated that the fire resistance was significantly improved after CS-GO-APP modification; when 15 BLs were deposited on the wood, the LOI was increased from pristine 22 to 42, while the heat release rate and total heat release decreased from pristine 105.50 kW/m² and 62.43 MJ/m² to 57.51 kW/m² and 34.31 MJ/m², respectively. What is more, the 24 h immersion experiments and abrasion tests proved the excellent durability of the deposited coating. Furthermore, the SEM images of the char residues after flaming test proved that the CS-GO-APP assembly coating could promote the char layer formation on the wood surface and block the heat and flame spread, thus protecting the wood from fire attacking.

Phytic Acid-Iron/Laponite Coatings for Enhanced Flame Retardancy, Antidripping and Mechanical Properties of Flexible Polyurethane Foam

The use of flexible polyurethane foam (FPUF) is severely limited due to its flammability and dripping, which can easily cause major fire hazards. Therefore, choosing an appropriate flame retardant to solve this problem is an urgent need. A coating was prepared on the FPUF surface by dipping with phytic acid (PA), Fe2(SO4)3·xH2O, and laponite (LAP). The influence of PA-Fe/LAP coating on FPUF flame-retardant performance was explored by thermal stability, flame retardancy, combustion behavior, and smoke density analysis. FPUF/PA-Fe/LAP has a good performance in the small fire test, which can pass the UL-94 V-0 rating and the limiting oxygen index reaches 24.5%. Meanwhile, the peak heat release rate values and maximum smoke density of FPUF/PA-Fe/LAP are reduced by 38.7% and 38.5% compared with those of neat FPUF. After applying PA-Fe/LAP coating, the value of fire growth rate index decreases from 10.5 kW/(m2·s) to 5.1 kW/(m2·s), dramatically reducing the fire risk. Encouragingly, the effect of PA-Fe/LAP coating on cyclic compression and permanent deformation is small, which is close to that of neat FPUF. This work provides an effective strategy for making a flame-retardant FPUF with antidripping and keeping mechanical properties.

Fabrication of superhydrophobic and flame-retardant polyethylene terephthalate fabric through a fluorine-free layer-by-layer technique

Polyethylene terephthalate (PET) fabric materials are broadly applied in daily life. However, on one hand, they suffer problem of easy contamination by dust owing to their hydrophilicity, which largely reduce their lifetime. On the other hand, their inflammability will bring many potential safety hazards. Therefore, in this paper, PET fabric material with superior superhydrophobicity and flame retardance through a fluorine-free layer-by-layer (LBL) method was developed, which effectively extended its lifetime and range of applications. The LBL technique was realized through assembly of the mixed polyelectrolytes include chitosan (CS), phytic acid (PA), and ammonium polyphosphate (APP) for only two bilayers (BL), which endowed the fabric superior fire retardance. A final layer consisted of steel slag (SS) particles and octadecylamine (ODA) were further assembled onto the flame-retardant fabric, which successfully gave rise to superior superhydrophobicity with water contact angle (WCA) of 155° and water sliding angle (WSA) of 2°. Compared with the pure fabric, the limited oxygen index (LOI) values of the coated fabric were enhanced from 19.8% to 29.2%. The finally obtained fabric also showed excellent self-cleaning and anti-fouling capabilities. It could be used to highly efficiently separate various oil–water mixtures. It also could endure long-time heating treatment at high temperature of 180 °C without affecting the superhydrophobicity and flame retardance. This method was fluorine-free and made good use of waste SS particles. Such fabric was believed to find vary promising applications in water repellence, self-cleaning, flame retardance, anti-fouling, and liquid separation fields.

Chitosan/sodium polyborate based micro-nano coating with high flame retardancy and superhydrophobicity for cotton fabric

In this work, a sustainable flame retardant and superhydrophobic cotton fabric was prepared by a two-step process: the cotton fabric was firstly treated with a chitosan/sodium polyborate polyelectrolyte complex water solution to obtain a flame retardant layer, and then treated with a polydimethylsiloxane (PDMS) tetrahydrofuran solution to construct a superhydrophobic layer. The phase-separated chitosan with a micro-nano roughness structure was covered by PDMS, which synergistically improved the hydrophobicity of the cotton fabric. The flammability evaluation indicated that the limiting oxygen index value of the treated fabric was increased to 40.0% from 18.2%, the peak of heat release rate was reduced by 63.8%, and the total heat release was reduced by 57.6% compared with that of the control sample. The enhanced flame retardancy was attributed to the excellent charring ability in the condensed phase. The treated fabric also showed anti-sticking, self-cleaning, and oil/water-separating properties. This coating treatment without any F, Cl, Br, P elements involved is regarded as a clean methodology for producing flame retardant and superhydrophobic cotton fabrics.

Preparation and thermal cross-linking mechanism of co-polyester fiber with flame retardancy and anti-dripping by in situ polymerization

Extensive research has been conducted on polyester flame retardants and anti-droplet modifications in recent years. The conventional methods used to improve the effectiveness of the anti-droplet modifications usually involve improving the melt fluidity and the combustion char formation through reactive cross-linking. However, these methods, while reducing the droplets, may produce more smoke. This study proposes a combustion cross-linking method which avoids the droplet and flame retardancy synergistic modification problem. Based on the flame retardancy of polyester, anti-droplet properties were realized using a collaborative cross – linking structure formed by a phosphorus – containing flame – retardant group and acid silicon solvent to achieve a flame retardant and anti-droplets result. The results show that the phosphorus–silicon copolyester presents an enhancement effect for flame retardancy, confirmed by obvious reductions in the peak value of heat release rate (78.4%) and total heat release (44.2%). Meanwhile, the total smoke release and smoke product rate of phosphorus–silicon copolyester are decreased by 45.1% and 41.5%, respectively. And the phosphorus–silicon copolyester has a high LOI value of 34.8 ± 0.1% and UL-94 is V-0 rating with superior anti-dripping performance. Flame retardancy index (FRI) of the copolyesters containing phosphorus–silica are up to 4.3093 (good flame retardancy). Nonisothermal differential scanning calorimetry (DSC) was performed for qualitative analysis of network formation by the aid of Cure Index (CI) dimensionless criterion. It was observed that the acidic silica led to Excellent cure situation. The TG-DSC, XPS, and FTIR results validate the thermal cross-linking ability of the copolymer due to the synergistic cross-linking effect between the self-cross-linking characteristic of the catalysed acidic silica sol containing the phosphorus flame retardant. The SEM-EDX and Raman results further verify the effectiveness of the condensed-phase flame-retardant mechanism. Phosphorus–silicon copolyester has good spinnability, flame retardancy and anti-droplets properties. Which provides a simple method for preparing polyester by using this combustion synergistic crosslinking effect to achieve flame retardant and anti-dripping modification of copolymers.

Scheme of proposed thermal cross-linking mechanism.

Mechanically Sustainable Starch-Based Flame-Retardant Coatings on Polyurethane Foams

The use of halogen-based materials has been regulated since toxic substances are released during combustion. In this study, polyurethane foam was coated with cationic starch (CS) and montmorillonite (MMT) nano-clay using a spray-assisted layer-by-layer (LbL) assembly to develop an eco-friendly, high-performance flame-retardant coating agent. The thickness of the CS/MMT coating layer was confirmed to have increased uniformly as the layers were stacked. Likewise, a cone calorimetry test confirmed that the heat release rate and total heat release of the coated foam decreased by about 1/2, and a flame test showed improved fire retardancy based on the analysis of combustion speed, flame size, and residues of the LbL-coated foam. More importantly, an additional cone calorimeter test was performed after conducting more than 1000 compressions to assess the durability of the flame-retardant coating layer when applied in real life, confirming the durability of the LbL coating by the lasting flame retardancy.