Simple, additive-free, extra pressure-free process to direct convert lignin into carbon foams

Lignin-derived carbon flake sorbent for efficient oil-water separation

Rapid industrialization and economic growth have intensified the impact of oily contaminants on human health and economic activities. This study developed an sorbent for oil spill remediation in aquatic systems using lignin-derived carbon flakes. Melamine foam, known for its commercial applicability, was used as a polymer matrix, with lignin serving as a binding agent for carbon flake coating. The modified foam exhibited a contact angle of 139°, confirming successful hydrophobization. The foam demonstrated an oil sorption capacity of 49-105 g/g for various organic solvents and showed excellent reusability through repeated sorption-desorption cycles and structural stability tests. This study highlighted the potential of lignin as a renewable resource for creating high-value, green sorbents, contributing to sustainable environmental management and a circular economy.

Synthesis of lignin-based carbon/graphene oxide foam and its application as sensors for ammonia gas detection

The present study highlights the integration of lignin with graphene oxide (GO) and its reduced form (rGO) as a significant advancement within the bio-based products industry. Lignin-phenol-formaldehyde (LPF) resin is used as a carbon source in polyurethane foams, with the addition of 1 %, 2 %, and 4 % of GO and rGO to produce carbon structures thus producing carbon foams (CFs). Two conversion routes are assessed: (i) direct addition with rGO solution, and (ii) GO reduction by heat treatment. Carbon foams are characterized by thermal, structural, and morphological analysis, alongside an assessment of their electrochemical behavior. The thermal decomposition of samples with GO is like those having rGO, indicating the effective removal of oxygen groups in GO by carbonization. The addition of GO and rGO significantly improved the electrochemical properties of CF, with the GO2% sensors displaying 39 % and 62 % larger electroactive area than control and rGO2% sensors, respectively. Furthermore, there is a significant electron transfer improvement in GO sensors, demonstrating a promising potential for ammonia detection. Detailed structural and performance analysis highlights the significant enhancement in electrochemical properties, paving the way for the development of advanced sensors for gas detection, particularly ammonia, with the prospective market demands for durable, simple, cost-effective, and efficient devices.

Preparations of 25 wt% of Pyraclostrobin Nanosuspension Concentrate (SC) Using Lignosulfonate-Based Colloidal Spheres to Improve Its Thermal Storage Stability

Improving the thermal storage stability of nanosuspension concentrate (SC) prepared from low-melting-point pesticide is a recognized problem. In this work, using pyraclostrobin as the raw material, 25 wt% of pyraclostrobin nano-SC was prepared through a water-based grinding method, and the optimal grinding conditions were obtained as follows: a grinding time of 23 h, D-3911 as dispersant and a dispersant dosage of 12 wt%. The pyraclostrobin nano-SC D90 size prepared based on this best formula was 216 nm. Adding glycerin could improve the stability of nano-SC at room temperature, but its thermal storage stability was still poor. For this problem, sodium lignosulfonate and cetyltrimethylammonium bromide (NaLS/CTAB) colloidal spheres were prepared through electrostatic and hydrophobic self-assembly and characterized. The delamination and precipitation of nano-SC can be significantly improved by adding an appropriate amount of colloidal spheres, and the nano-SC D90 size decreased from 2726 to 1023 nm after 7 days of thermal storage. Farmland experiments indicated the control efficiency of pyraclostrobin nano-SC against flowering cabbage downy mildew disease was about 30% higher than that of SC. Especially after adding the wetting agent, the effect of nano-SC could be comparable to that of commercial Kairun (currently the best pyraclostrobin formulation in the world).

Polyaniline as a Nitrogen Source and Lignosulfonate as a Sulphur Source for the Preparation of the Porous Carbon Adsorption of Dyes and Heavy Metal Ions

Using agricultural and forestry wastes as raw materials, adsorbent materials were prepared for dye adsorption in wastewater, which can minimize the environmental load and fully realize sustainability by treating waste with waste. Taking lignosulfonate as a raw material, due to its molecular structure having more reactive groups, it is easy to form composite materials via a chemical oxidation reaction with an aniline monomer. After that, using a sodium lignosulfonate/polyaniline composite as the precursor, the activated high-temperature pyrolysis process is used to prepare porous carbon materials with controllable morphology, structure, oxygen, sulfur, and nitrogen content, which opens up a new way for the preparation of functional carbon materials. When the prepared O-N-S co-doped activated carbon materials (SNC) were used as adsorbents, the adsorption study of cationic dye methylene blue was carried out, and the removal rate of SNC could reach up to 99.53% in a methylene blue solution with an initial concentration of 100 mg/L, which was much higher than that of undoped lignocellulosic carbon materials, and the kinetic model conformed to the pseudo-second-order kinetic model. The adsorption equilibrium amount of NC (lignosulfonate-free) and SNC reached 478.30 mg/g and 509.00 mg/g, respectively, at an initial concentration of 500 mg/L, which was consistent with the Langmuir adsorption isothermal model, and the adsorption of methylene blue on the surface of the carbon material was a monomolecular layer. The adsorption of methylene blue dye on the carbon-based adsorbent was confirmed to be a spontaneous and feasible adsorption process by thermodynamic parameters. Finally, the adsorption of SNC on methylene blue, rhodamine B, Congo red, and methyl orange dyes were compared, and it was found that the material adsorbed cationic dyes better. Furthermore, we also studied the adsorption of SNC on different kinds of heavy metal ions and found that its adsorption selectivity is better for Cr3+ and Pb2+ ions.

Preparation of a new gel-type lignin-based cationic adsorption resin for efficient removal of Ca2+ from aqueous solutions

Presently, most studies on modified lignin focused on the adsorption to heavy metal cations, but rarely to Ca²⁺ in hard water. Therefore, this work prepared a new gel-type lignin-based cationic adsorption resin (E-LSAF) through the crosslinking and curing of alkali lignin grafted by sodium sulfite sulfonated acetone to remove Ca²⁺ in water. Under the determined optimum synthesis conditions, E-LSAF with a highest sulfonic group content of 1.99 mmol/g was obtained. Structural and physicochemical measuring results showed E-LSAF was a gel-type resin, owning strong hydrophilicity, high mechanical strength, excellent thermal stability and acid-alkaline resistance. Adsorption results indicated the adsorption of E-LSAF to Ca²⁺ was well-fitted by Langmuir model, and the maximum adsorption capacity reached 45.8 mg/g. Pseudo-second-order model can describe this adsorption process well, suggesting it a chemisorption process. Dynamic column adsorption results showed E-LSAF could transform hard water into soft or even very soft water. The regeneration efficiency still maintained 80 % after 5 cycles. The adsorption mechanism was attributed to electrostatic attraction, ion exchange and complexation. This work provided a high-performance lignin-based cationic adsorption material with high adsorption capacity to Ca²⁺ and excellent acid-alkaline resistance, which filled the research gap of using modified sulfonated lignin to remove Ca²⁺ from water.

Selected Kraft lignin fractions as precursor for carbon foam: Structure-performance correlation and electrochemical applications

The rapid exhaustion of fossil fuels brings to the fore the need to search for energy efficient strategies. The conversion of lignin into advanced functional carbon-based materials is considered one of the most promising solutions for environmental protection and the use of renewable resources. This study analyzed the structure-performance correlation of carbon foams (CF) when lignin-phenol-formaldehyde (LPF) resins produced with different fractions of kraft lignin (KL) were employed as carbon source, and polyurethane foam (PU) as sacrificial mold. The lignin fractions employed were KL, fraction of KL insoluble in ethyl acetate (LFIns) and fraction of KL soluble in ethyl acetate (LFSol). The produced CFs were characterized by thermogravimetric analysis (TGA), X-ray diffractometry (XRD), Raman spectroscopy, 2D HSQC Nuclear magnetic resonance (NMR) analysis, scanning electron microscopy (SEM), Brunauer-Emmett-Teller (BET), and electrochemical measurements. The results showed that when LFSol was employed as a partial substitute for phenol in LPF resin synthesis, the final performance of the produced CF was infinitely higher. The improved solubility parameters of LFSol along with the higher S/G ratio and β-O-4/α-OH content after fractionation were the key to produce CF with better carbon yields (54 %). The electrochemical measurements showed that LFSol presented the highest current density (2.11 × 10^-4 mA.cm^-2) and the lowest value of resistance to charge transfer (0.26 KΩ) in relation to the other samples, indicating that the process of electron transfer was faster in the sensor produced with LFSol. LFSol's potential for application as an electrochemical sensor was tested as a proof of concept and demonstrated excellent selectivity for the detection of hydroquinone in water.

Interspersing CdS nanodots into iodine vacancy-rich BiOI sphere for photocatalytic lignin valorization

Flower-like BiOI was decorated by CdS nanodots and followed by the introduction of iodine vacancies (V_I) for photocatalytic sodium lignosulfonate (SLS) valorization under visible light. The iodine vacancies could adjust the band configuration, strengthen the light absorption and act as electron traps, while the intimate contact between BiOI and CdS nanodots provides a high-speed channel for charge transfer. As a consequence, the photocatalytic performance of SLS conversion into value-added vanillin was greatly improved over CdS/BiOI-V_I compared with those of CdS, BiOI and CdS/BiOI. The highest yield of vanillin is 10.95 mg/g_SLS over CdS/BiOI-V_I, about 5, 8.7, 1.3 times those of CdS, BiOI, CdS/BiOI, respectively, and exceeding most related photocatalysts reported elsewhere. More significantly, as to the lignin from Masson pine and alkali lignin, the corresponding vanillin yield can reach 7.04 and 6.54 mg/g_lignin, respectively, under the same condition, which suggests the great potential and universality for photocatalytic lignin valorization over such CdS/BiOI-V_I heterostructure.

Recent advances in lignin-based carbon materials and their applications: A review

As the most abundant natural aromatic polymer, tens of million of tons of lignin produced in paper-making or biorefinery industry are used as fuel annually, which is a low-value utilization. Moreover, burning lignin results in large amounts of carbon dioxide and pollutants in the air. The potential of lignin is far from being fully exploited and the search for high value-added application of lignin is highly pursued. Because of the high carbon content of lignin, converting lignin into advanced carbon-based structural or functional materials is regarded as one of the most promising solutions for both environmental protection and utilization of renewable resources. Significant progresses in lignin-based carbon materials (LCMs) including porous carbon, activated carbon, carbon fiber, carbon aerogel, nanostructured carbon, etc., for various valued applications have been witnessed in recent years. Here, this review summarized the recent advances in LCMs from the perspectives of preparation, structure, and applications. In particular, this review attempts to figure out the intrinsic relationship between the structure and functionalities of LCMs from their recent applications. Hopefully, some thoughts and discussions on the structure-property relationship of LCMs can inspire researchers to stride over the present barriers in the preparation and applications of LCMs.

Preparation of uniform lignosulfonate-based colloidal spheres for UV-absorbing thermoplastics

Lignosulfonate-based colloidal spheres were prepared from sodium lignosulfonate and cetyltrimethylammonium bromide (NaLS/CTAB) complex through electrostatic and hydrophobic self-assembly. Due to the stronger hydrophobicity and UV-blocking performance, NaLS/CTAB colloids were easier to be blended with HDPE than lignosulfonate, and therefore applied to UV-absorbing thermoplastics. Results showed NaLS/CTAB colloidal spheres had a particle size of 160 nm with a polydispersity index of 0.081. NaLS/CTAB molecules started to form spheres at critical water content of 64 vol% when the initial concentration of NaLS/CTAB in EtOH was 0.5 mg/cm³ and the obtaining of colloids was completed at a water content of 90 vol%. The size and polydispersity of spheres were well controlled by adjusting initial concentrations of NaLS/CTAB in EtOH. Since NaLS/CTAB colloidal spheres retained phenylpropane units and phenolic hydroxyl groups of NaLS, NaLS/CTAB/HDPE composites displayed excellent UV-absorbing properties. Meanwhile, the mechanical property of NaLS/CTAB/HDPE composites was also superior to that of frequently-used CaCO₃/HDPE materials in industry, reaching the requirement of industrial uses. However, too high additions would result in the increased agglomeration of NaLS/CTAB spheres in HDPE, and thus the deteriorated mechanical property. Additionally, the added spheres played a role of "ball", which caused the decreased viscosity, improved flowability and processability of composites.