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Yi L, Lu J, Su J, Zhai S, Han J. A nimble strategy for enabling bioderived flame retardants with strikingly enhanced interfacial compatibility in poly (lactic acid) composites. Int J Biol Macromol 2024; 270:132260. [PMID: 38734338 DOI: 10.1016/j.ijbiomac.2024.132260] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/17/2024] [Revised: 04/20/2024] [Accepted: 05/08/2024] [Indexed: 05/13/2024]
Abstract
The utilization of bioderived flame retardants in biodegradable poly (lactic acid) (PLA) has profound practical implications for extending the widespread application of PLA composites and protecting the environment. Nevertheless, there are still certain challenges that require prompt attention, especially the ineffectiveness of bio-based flame retardants and their deterioration of the mechanical properties of PLA. This work introduced triglycidyl isocyanurate (TGIC), which has multiple epoxy functions, into the self-assembly process of phytic acid (PA) and chitosan (CS). The epoxy-modified bioderived flame retardant PA@CS-TGIC (PCT) was well dispersed in the PLA matrix and had a strong interfacial adhesion, while also TGIC had a synergistic char-forming effect. By compounding epoxy-modified ammonium polyphosphate (MAPP), 3%PCT/MAPP-PLA composites may reach a LOI value of 28.8 % and UL-94 V-0 rating. Simultaneously, the melting droplets had been considerably reduced. Tensile strength of the 3%PCT/MAPP-PLA composites was 67.0 MPa, 10.8 % higher than that of pure PLA. This work paves a new avenue for the development of PLA composites with robust mechanical and flame retardant properties.
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Affiliation(s)
- Lixiang Yi
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, People's Republic of China
| | - Jun Lu
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, People's Republic of China
| | - Juanjuan Su
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, People's Republic of China.
| | - Shimin Zhai
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, People's Republic of China
| | - Jian Han
- College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, People's Republic of China
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Chen S, Liang F, Jin L, Ji C, Xu N, Qian K, Guo W. A molecularly engineered fully bio-derived phosphorylated furan-based flame retardant for biomass-based fabrics. Int J Biol Macromol 2024; 263:129836. [PMID: 38307435 DOI: 10.1016/j.ijbiomac.2024.129836] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/24/2023] [Revised: 01/03/2024] [Accepted: 01/27/2024] [Indexed: 02/04/2024]
Abstract
With the increasing awareness of environmental protection, the demand for eco-friendly bio-derived flame-retardant for textiles has received increasing attention. In this work, a fully bio-derived phosphorylated furan-based flame retardant (FAP) was synthesized by the Schiff reaction of furan-based compounds (furfural and furfurylamine). To evaluate the application scope and flame retardant efficiency of FAP, cotton fabrics and PLA nonwovens were selected as biomass-based representatives of natural fiber materials and synthetic fiber materials, respectively. Significantly, based on the composition of furan ring, phosphorus and nitrogen containing components of FAP, excellent charring and flame retardant properties of coated cotton fabrics and PLA nonwovens can be expected. TGA results showed that the residual char of C-FAP-3 and P-FAP-3 were 39.7% (increased by 267.6%) and 16.7% (increased by 215.1%), respectively, higher than those of control cotton (10.8%) and PLA nonwoven (5.3%). Cone test results exhibited that the peak heat release rate (PHRR) and total heat release (THR) values of C-FAP-3 were sharply decreased by 69.4% and 37.8%, respectively. P-FAP-3 also displayed a significant reduction in PHRR, implying high flame retardancy of C-FAP-3 and P-FAP-3. Notably, through the weight gains of FAP coating on cotton and PLA as well as the final LOI and VBT results of the flame retardant treated fabrics, it can be preliminarily inferred that control cotton fabrics are more likely to achieve better flame retardant effects than PLA. Additionally, the facile synthetic strategy of fully bio-derived flame retardants is expected to promote the development of green flame retardant strategies for high-performance textiles.
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Affiliation(s)
- Shun Chen
- Key Laboratory of Eco-textiles, Ministry of Education, College of Textile Science and Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China
| | - Fuwei Liang
- Key Laboratory of Eco-textiles, Ministry of Education, College of Textile Science and Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China
| | - Liping Jin
- Key Laboratory of Eco-textiles, Ministry of Education, College of Textile Science and Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China
| | - Chenpeng Ji
- Key Laboratory of Eco-textiles, Ministry of Education, College of Textile Science and Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China
| | - Nan Xu
- Key Laboratory of Eco-textiles, Ministry of Education, College of Textile Science and Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China
| | - Kun Qian
- Key Laboratory of Eco-textiles, Ministry of Education, College of Textile Science and Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China
| | - Wenwen Guo
- Key Laboratory of Eco-textiles, Ministry of Education, College of Textile Science and Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China.
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Yan M, Pang Y, Shao W, Ma C, Zheng W. Utilization of spent coffee grounds as charring agent to prepare flame retardant poly(lactic acid) composites with improved toughness. Int J Biol Macromol 2024; 264:130534. [PMID: 38432276 DOI: 10.1016/j.ijbiomac.2024.130534] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/27/2023] [Revised: 02/20/2024] [Accepted: 02/27/2024] [Indexed: 03/05/2024]
Abstract
The objective was to utilize spent coffee grounds (SCG) as charring agent to combine with ammonium polyphosphate (APP) to prepare flame retardant poly(lactic acid) (PLA) composites with improved toughness. PLA/APP-SCG and PLA/APP-SCG/KH560 composites were prepared, and silane coupling agent KH560 was applied to improve particle-matrix interfacial compatibility. The particle-matrix interface, char formation, flame retardancy, mechanical properties and fracture morphology of PLA composites were studied. Results showed that PLA/APP-SCG5% and PLA/APP-SCG20% passed UL-94 V-0 rating, and increase in charred residues was favorable for improving flame retardancy. Improved toughness was also obtained compared to PLA, attributed to debonding of APP from matrix under external force as well as plasticization effect of coffee oil contained in SCG. PLA/APP-SCG5%/KH560 and PLA/APP-SCG20%/KH560 showed smaller elongation at break and impact strength compared to PLA/APP-SCG5% and PLA/APP-SCG20%, respectively. The improved interfacial compatibility was unfavorable for debonding of APP from matrix, and both APP and SCG played the role of enhancing strength, thus decreasing toughness. PLA/APP-SCG/KH560 counterparts were actually set as parallel samples to prove that PLA/APP-SCG composites showed improved toughness with weak interfacial compatibility. This study has provided a practical approach to utilize bio-derived wastes as charring agent to prepare flame retardant PLA composites with enhanced toughness.
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Affiliation(s)
- Ming Yan
- School of Materials Science and Engineering, Shenyang University of Chemical Technology, Shenyang 110142, Liaoning Province, China; Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, Zhejiang Province, China
| | - Yongyan Pang
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, Zhejiang Province, China.
| | - Weiwei Shao
- School of Materials Science and Engineering, Shenyang University of Chemical Technology, Shenyang 110142, Liaoning Province, China; Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, Zhejiang Province, China
| | - Chi Ma
- School of Materials Science and Engineering, Shenyang University of Chemical Technology, Shenyang 110142, Liaoning Province, China
| | - Wenge Zheng
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, Zhejiang Province, China
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Li D, Tu Z, Wang B, Li M, Jia Z, Wei Z. Synthesis of renewable furan-based phosphate and the superior flame retardancy in biodegradable polylactide. Int J Biol Macromol 2024; 263:130435. [PMID: 38408585 DOI: 10.1016/j.ijbiomac.2024.130435] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/18/2023] [Revised: 02/20/2024] [Accepted: 02/23/2024] [Indexed: 02/28/2024]
Abstract
Currently, it has long been considered a challenge to provide sustainable additives for polylactide (PLA) in green way to endow it excellent comprehensive properties. Given the flammability and unsatisfactory crystallization performance of PLA, a furan-based phosphate furfurylamine trimethylphosphate (FATMP) was synthesized from 2-furfurylamine and amino trimethylphosphonic acid by a simple hydration reaction, and the PLA/FATMP composites were prepared by melting blending process. The tensile performance, crystallization behaviors, flame retardancy, and flame-retardant mechanism received special attention. Results showed that the incorporation of only 3 wt% FATMP could indeed increase the LOI value of PLA from 19.8 to 27.3 %, and simultaneously acquired V-0 rating in the vertical burning test owing to the favorable synergistic effect between the vapor phase and the condensed phase. Additionally, the half-crystallization time of PLA was decreased from 12.4 to 5.1 mins with the addition of FATMP, which acted as a nucleating agent. More appealingly, the tensile performance of PLA/FATMP composites was also well maintained. In general, the PLA/FATMP composites we proposed could be promising candidates in application fields where favorable flame retardancy and crystallization ability are required.
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Affiliation(s)
- Dongsheng Li
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zhu Tu
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Bo Wang
- School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
| | - Minglong Li
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zihan Jia
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zhiyong Wei
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China.
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Yang XM, Qiu S, Yusuf A, Sun J, Zhai Z, Zhao J, Yin GZ. Recent advances in flame retardant and mechanical properties of polylactic acid: A review. Int J Biol Macromol 2023:125050. [PMID: 37257540 DOI: 10.1016/j.ijbiomac.2023.125050] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/06/2022] [Revised: 05/08/2023] [Accepted: 05/18/2023] [Indexed: 06/02/2023]
Abstract
The large-scale application of ecofriendly polymeric materials has become a key focus of scientific research with the trend toward sustainable development. Mechanical properties and fire safety are two critical considerations of biopolymers for large-scale applications. Polylactic acid (PLA) is a flammable, melt-drop carrying, and strong but brittle polymer. Hence, it is essential to achieve both flame retardancy and mechanical enhancement to improve safety and broaden its application. This study reviews the recent research on the flame retardant functionalization and mechanical reinforcement of PLA. It classifies PLA according to the type of the flame retardant strategy employed, such as surface-modified fibers, modified nano/micro fillers, small-molecule and macromolecular flame retardants, flame retardants with fibers or polymers, and chain extension or crosslinking with other flame retardants. The functionalization strategies and main parameters of the modified PLA systems are summarized and analyzed. This study summarizes the latest advances in the fields of flame retardancy and mechanical reinforcement of PLA.
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Affiliation(s)
- Xiao-Mei Yang
- Zhejiang Ruico Advanced Material Co., Ltd., Huzhou 313018, Zhejiang Province, China
| | - Shuang Qiu
- Beijing University of Chemical Technology, 100029 Beijing, China
| | - Abdulmalik Yusuf
- E.T.S. de Ingenieros de Caminos, Universidad Politécnica de Madrid, C/Profesor Aranguren 3, 28040 Madrid, Spain
| | - Jun Sun
- Beijing University of Chemical Technology, 100029 Beijing, China.
| | - Zhongjie Zhai
- Zhejiang Ruico Advanced Material Co., Ltd., Huzhou 313018, Zhejiang Province, China
| | - Junhuan Zhao
- Zhejiang Ruico Advanced Material Co., Ltd., Huzhou 313018, Zhejiang Province, China.
| | - Guang-Zhong Yin
- Escuela Politécnica Superior, Universidad Francisco de Vitoria, Ctra. Pozuelo-Majadahonda Km 1.800, 28223 Pozuelo de Alarcón, Madrid, Spain.
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He J, Yu T, Li Y. Biodegradable thermoset poly(lactic acid) resin containing phosphorus: Flame retardancy, mechanical properties and its soil degradation behavior. Int J Biol Macromol 2023; 235:123737. [PMID: 36805506 DOI: 10.1016/j.ijbiomac.2023.123737] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/11/2023] [Revised: 02/13/2023] [Accepted: 02/14/2023] [Indexed: 02/20/2023]
Abstract
With the growing environmental awareness, poly(lactic acid) (PLA) is regarded as one of the most promising varieties of bio-based polyesters owing to its environment-friendly and biodegradable advantages. However, poor thermal stability and flammability disadvantages limit the applications of PLA. Herein, a series of biodegradable intrinsic flame-retardant thermoset PLA resins (DMMP-M4sPLA) were designed. DMMP-M4sPLA resins exhibit excellent flame retardancy, achieving UL 94 V-0 rating and limiting oxygen index (LOI) of 28.1 %-31.7 %. Meanwhile, the cured DMMP-M4sPLA resins show a high glass transition temperature and tensile strength. In addition, the resins demonstrate full degradation with no harmful degradation products. This work provides an advanced design strategy to create bio-based and biodegraded resins with superior flame retardant and mechanical performance, holding great potentials in the fields of aviation interior, automotive, etc.
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Affiliation(s)
- Jing He
- School of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, PR China
| | - Tao Yu
- School of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, PR China; The Shanghai Key Laboratory of Space Mapping and Remote Sensing for Planetary Exploration, Tongji University, Shanghai 200092, PR China.
| | - Yan Li
- School of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, PR China
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A sustainable green electron reactive processing for fire safety of polypropylene nanocomposites. Radiat Phys Chem Oxf Engl 1993 2022. [DOI: 10.1016/j.radphyschem.2022.110463] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Niu Q, Yue X, Cao W, Guo Z, Fang Z, Chen P, Li J. Interfacial silicon‑nitrogen aerogel raise flame retardancy of bamboo fiber reinforced polylactic acid composites. Int J Biol Macromol 2022; 222:2697-2708. [DOI: 10.1016/j.ijbiomac.2022.10.051] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/04/2022] [Revised: 10/05/2022] [Accepted: 10/06/2022] [Indexed: 11/05/2022]
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