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Ling C, Clarke RW, Rosetto G, Xu S, Cywar RM, Kim DH, Hamernik LJ, Haugen SJ, Michener WE, Woodworth SP, Lind TM, Ramirez KJ, Urgun-Demirtas M, Salvachúa D, Johnson CW, Rorrer NA, Beckham GT. Tunable and Degradable Dynamic Thermosets from Compatibilized Polyhydroxyalkanoate Blends. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2025; 13:3817-3829. [PMID: 40083642 PMCID: PMC11898171 DOI: 10.1021/acssuschemeng.5c00943] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/04/2025] [Revised: 02/14/2025] [Accepted: 02/19/2025] [Indexed: 03/16/2025]
Abstract
Polyhydroxyalkanoates (PHAs) are versatile, biobased polyesters that are often targeted for use as degradable thermoplastic replacements for polyolefins. Given the substantial chemical diversity of PHA, their potential as cross-linked polymers could also enable similar platforms for reversible, degradable thermosets. In this work, we genetically engineered Pseudomonas putida KT2440 to synthesize poly(3-hydroxybutyrate-co-3-hydroxyundecenoate) (PHBU), which contains both 3-hydroxybutyrate and unsaturated 3-hydroxyundecenoate components. To reduce the brittleness of this polymer, we physically blended PHBU with the soft copolymer poly(3-hydroxydecanonate-co-3-hydroxyundecenoate) in mass ratios of 1:3, 1:1, and 3:1. Upon observing varying degrees of immiscibility by scanning electron microscopy, we installed dynamic boronic ester cross-links via thiol-ene click chemistry, which resulted in compatibilized dynamic thermoset blends ranging in hard, medium, and soft rubber or elastomer thermomechanical profiles. These dynamic thermoset blends were subjected to controlled biological degradation experiments in freshwater conditions, achieving timely mass loss despite the cross-linked architectures. Overall, this work highlights a two-component platform for the production of degradable and reprocessable dynamic thermoset blends suitable for several classes of cross-linked polymer technologies from tailored, biological PHA copolymers.
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Affiliation(s)
- Chen Ling
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- Agile
BioFoundry, Emeryville, California 94608, United States
| | - Ryan W. Clarke
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- BOTTLE
Consortium, Golden, Colorado 80401, United States
| | - Gloria Rosetto
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Shu Xu
- Applied
Materials Division, Argonne National Laboratory, Lemont, Illinois 60439, United States
- Northwestern
Argonne Institute of Science & Engineering, Evanston, Illinois 60208, United States
| | - Robin M. Cywar
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Dong Hyun Kim
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Levi J. Hamernik
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Stefan J. Haugen
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- BOTTLE
Consortium, Golden, Colorado 80401, United States
| | - William E. Michener
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- Agile
BioFoundry, Emeryville, California 94608, United States
- BOTTLE
Consortium, Golden, Colorado 80401, United States
| | - Sean P. Woodworth
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- BOTTLE
Consortium, Golden, Colorado 80401, United States
| | - Torrey M. Lind
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- Agile
BioFoundry, Emeryville, California 94608, United States
| | - Kelsey J. Ramirez
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- Agile
BioFoundry, Emeryville, California 94608, United States
- BOTTLE
Consortium, Golden, Colorado 80401, United States
| | - Meltem Urgun-Demirtas
- Applied
Materials Division, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Davinia Salvachúa
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- Agile
BioFoundry, Emeryville, California 94608, United States
| | - Christopher W. Johnson
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- Agile
BioFoundry, Emeryville, California 94608, United States
| | - Nicholas A. Rorrer
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- BOTTLE
Consortium, Golden, Colorado 80401, United States
| | - Gregg T. Beckham
- Renewable
Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- Agile
BioFoundry, Emeryville, California 94608, United States
- BOTTLE
Consortium, Golden, Colorado 80401, United States
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Frone AN, Panaitescu DM, Gabor AR, Nicolae CA, Ghiurea M, Bradu C. Poly(3-hydroxybutyrate) Modified with Thermoplastic Polyurethane and Microfibrillated Cellulose: Hydrolytic Degradation and Thermal and Mechanical Properties. Polymers (Basel) 2024; 16:3606. [PMID: 39771457 PMCID: PMC11678418 DOI: 10.3390/polym16243606] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/07/2024] [Revised: 12/19/2024] [Accepted: 12/22/2024] [Indexed: 01/11/2025] Open
Abstract
Blending poly(3-hydroxybutyrate) (PHB) with other polymers could be a rapid and accessible solution to overcome some of its drawbacks. In this work, PHB was modified with microfibrillated cellulose (MC) and a thermoplastic polyurethane containing biodegradable segments (PU) by two routes, using a masterbatch and by direct mixing. The PU and MC modifiers improved the thermal stability of PHB by up to 13 °C and slightly decreased its melt viscosity and crystallinity, thus improving the melt processability. The addition of PU in PHB composites led to a decrease in the storage modulus, which did not exceed 20% at room temperature. The hydrolytic degradation in an alkaline environment at 50 °C for 28 days decreased the thermal stability of the composites by 58-65 °C, while the lower mass loss and morphological features showed that the PU modifier delayed the degradation of the PHB composites. The improved thermal stability, melt processability, and lower cost, along with higher flexibility and the possibility of controlling the hydrolytic degradation by the PU content, make the PHB/PU/MC composites obtained by the masterbatch method promising materials for medical and engineering applications.
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Affiliation(s)
- Adriana Nicoleta Frone
- National Institute for Research & Development in Chemistry and Petrochemistry—ICECHIM, 202 Splaiul Independentei, 060021 Bucharest, Romania; (A.N.F.); (A.R.G.); (C.-A.N.); (M.G.)
| | - Denis Mihaela Panaitescu
- National Institute for Research & Development in Chemistry and Petrochemistry—ICECHIM, 202 Splaiul Independentei, 060021 Bucharest, Romania; (A.N.F.); (A.R.G.); (C.-A.N.); (M.G.)
| | - Augusta Raluca Gabor
- National Institute for Research & Development in Chemistry and Petrochemistry—ICECHIM, 202 Splaiul Independentei, 060021 Bucharest, Romania; (A.N.F.); (A.R.G.); (C.-A.N.); (M.G.)
| | - Cristian-Andi Nicolae
- National Institute for Research & Development in Chemistry and Petrochemistry—ICECHIM, 202 Splaiul Independentei, 060021 Bucharest, Romania; (A.N.F.); (A.R.G.); (C.-A.N.); (M.G.)
| | - Marius Ghiurea
- National Institute for Research & Development in Chemistry and Petrochemistry—ICECHIM, 202 Splaiul Independentei, 060021 Bucharest, Romania; (A.N.F.); (A.R.G.); (C.-A.N.); (M.G.)
| | - Corina Bradu
- Faculty of Biology, University of Bucharest, 91–95 Splaiul Independentei, 050095 Bucharest, Romania;
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Azizi N, Eslami R, Goudarzi S, Younesi H, Zarrin H. A Review of Current Achievements and Recent Challenges in Bacterial Medium-Chain-Length Polyhydroxyalkanoates: Production and Potential Applications. Biomacromolecules 2024; 25:2679-2700. [PMID: 38656151 DOI: 10.1021/acs.biomac.4c00090] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/26/2024]
Abstract
Using petroleum-derived plastics has contributed significantly to environmental issues, such as greenhouse gas emissions and the accumulation of plastic waste in ecosystems. Researchers have focused on developing ecofriendly polymers as alternatives to traditional plastics to address these concerns. This review provides a comprehensive overview of medium-chain-length polyhydroxyalkanoates (mcl-PHAs), biodegradable biopolymers produced by microorganisms that show promise in replacing conventional plastics. The review discusses the classification, properties, and potential substrates of less studied mcl-PHAs, highlighting their greater ductility and flexibility compared to poly(3-hydroxybutyrate), a well-known but brittle PHA. The authors summarize existing research to emphasize the potential applications of mcl-PHAs in biomedicine, packaging, biocomposites, water treatment, and energy. Future research should focus on improving production techniques, ensuring economic viability, and addressing challenges associated with industrial implementation. Investigating the biodegradability, stability, mechanical properties, durability, and cost-effectiveness of mcl-PHA-based products compared to petroleum-based counterparts is crucial. The future of mcl-PHAs looks promising, with continued research expected to optimize production techniques, enhance material properties, and expand applications. Interdisciplinary collaborations among microbiologists, engineers, chemists, and materials scientists will drive progress in this field. In conclusion, this review serves as a valuable resource to understand mcl-PHAs as sustainable alternatives to conventional plastics. However, further research is needed to optimize production methods, evaluate long-term ecological impacts, and assess the feasibility and viability in various industries.
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Affiliation(s)
- Nahid Azizi
- Department of Chemical Engineering, Toronto Metropolitan University, 350 Victoria Street, Toronto, Ontario M5B 2K3, Canada
- Research and Innovation Department, Sensofine Inc., Innovation Boost Zone (IBZ), Toronto Metropolitan University, Toronto, Ontario M5G 2C2, Canada
| | - Reza Eslami
- Department of Chemical Engineering, Toronto Metropolitan University, 350 Victoria Street, Toronto, Ontario M5B 2K3, Canada
- Research and Innovation Department, Sensofine Inc., Innovation Boost Zone (IBZ), Toronto Metropolitan University, Toronto, Ontario M5G 2C2, Canada
| | - Shaghayegh Goudarzi
- Department of Chemical Engineering, Toronto Metropolitan University, 350 Victoria Street, Toronto, Ontario M5B 2K3, Canada
| | - Habibollah Younesi
- Department of Environmental Science, Faculty of Natural Resources, Tarbiat Modares University (TMU), Nour 64414-356, Iran
| | - Hadis Zarrin
- Department of Chemical Engineering, Toronto Metropolitan University, 350 Victoria Street, Toronto, Ontario M5B 2K3, Canada
- Research and Innovation Department, Sensofine Inc., Innovation Boost Zone (IBZ), Toronto Metropolitan University, Toronto, Ontario M5G 2C2, Canada
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Uşurelu CD, Frone AN, Oprică GM, Raduly MF, Ghiurea M, Neblea EI, Nicolae CA, Filip X, Teodorescu M, Panaitescu DM. Preparation and functionalization of cellulose nanofibers using a naturally occurring acid and their application in stabilizing linseed oil/water Pickering emulsions. Int J Biol Macromol 2024; 262:129884. [PMID: 38336328 DOI: 10.1016/j.ijbiomac.2024.129884] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/26/2023] [Revised: 01/25/2024] [Accepted: 01/30/2024] [Indexed: 02/12/2024]
Abstract
Finding efficient and environmental-friendly methods to produce and chemically modify cellulose nanofibers (CNFs) remains a challenge. In this study, lactic acid (LA) treatment followed by microfluidization was employed for the isolation and functionalization of CNFs. Small amounts of HCl (0.01, 0.1, and 0.2 M) were used alongside LA to intensify cellulose hydrolysis. FTIR spectroscopy and solid-state 13C NMR confirmed the successful functionalization of CNFs with lactyl groups during isolation, while SEM, AFM, and rheological tests revealed that the addition of HCl governed the fibers' sizes and morphology. Notably, the treatment with LA and 0.2 M HCl resulted in a more efficient defibrillation, yielding smaller nanofibers sizes (62 nm) as compared to the treatment with LA or HCl alone (90 and 108 nm, respectively). The aqueous suspension of CNFs treated with LA and 0.2 M HCl showed the highest viscosity and storage modulus. LA-modified CNFs were tested as stabilizers for linseed oil/water (50/50 v/v) emulsions. Owing to the lactyl groups grafted on their surface and higher aspect ratio, CNFs produced with 0.1 and 0.2 M HCl led to emulsions with increased stability (a creaming index increase of only 3 % and 1 %, respectively, in 30 days) and smaller droplets sizes of 23.4 ± 1.2 and 35.5 ± 0.5 μm, respectively. The results showed that LA-modified CNFs are promising stabilizers for Pickering emulsions.
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Affiliation(s)
- Cătălina-Diana Uşurelu
- National Institute for Research and Development in Chemistry and Petrochemistry, 202 Splaiul Independentei, 060021 Bucharest, Romania; Faculty of Chemical Engineering and Biotechnology, National University of Science and Technology Politehnica Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
| | - Adriana Nicoleta Frone
- National Institute for Research and Development in Chemistry and Petrochemistry, 202 Splaiul Independentei, 060021 Bucharest, Romania.
| | - Gabriela-Mădălina Oprică
- National Institute for Research and Development in Chemistry and Petrochemistry, 202 Splaiul Independentei, 060021 Bucharest, Romania; Faculty of Chemical Engineering and Biotechnology, National University of Science and Technology Politehnica Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
| | - Monica Florentina Raduly
- National Institute for Research and Development in Chemistry and Petrochemistry, 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Marius Ghiurea
- National Institute for Research and Development in Chemistry and Petrochemistry, 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Elena Iulia Neblea
- National Institute for Research and Development in Chemistry and Petrochemistry, 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Cristian-Andi Nicolae
- National Institute for Research and Development in Chemistry and Petrochemistry, 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Xenia Filip
- National Institute for Research and Development of Isotopic and Molecular Technologies, 67-103 Donath Street, 400293 Cluj-Napoca, Romania
| | - Mircea Teodorescu
- Faculty of Chemical Engineering and Biotechnology, National University of Science and Technology Politehnica Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
| | - Denis Mihaela Panaitescu
- National Institute for Research and Development in Chemistry and Petrochemistry, 202 Splaiul Independentei, 060021 Bucharest, Romania.
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Karpova SG, Olkhov AA, Varyan IA, Shilkina NG, Berlin AA, Popov AA, Iordanskii AL. Biocomposites Based on Electrospun Fibers of Poly(3-hydroxybutyrate) and Nanoplatelets of Graphene Oxide: Thermal Characteristics and Segmental Dynamics at Hydrothermal and Ozonation Impact. Polymers (Basel) 2023; 15:4171. [PMID: 37896415 PMCID: PMC10610569 DOI: 10.3390/polym15204171] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/22/2023] [Revised: 10/05/2023] [Accepted: 10/08/2023] [Indexed: 10/29/2023] Open
Abstract
In order to create new biodegradable nanocomposites for biomedicine, packaging, and environmentally effective adsorbents, ultra-thin composite fibers consisting of poly(3-hydroxybutyrate) (PHB) and graphene oxide (GO) were obtained by electrospinning. Comprehensive studies of ultrathin fibers combining thermal characteristics, dynamic electron paramagnetic resonance (ESR) probe measurements, and scanning electron microscopy (SEM) were carried out. It is shown that at the addition of 0.05, 0.1, 0.3, and 1% OG, the morphology and geometry of the fibers and their thermal and dynamic characteristics depend on the composite content. The features of the crystalline and amorphous structure of the PHB fibers were investigated by the ESR and DSC methods. For all compositions of PHB/GO, a nonlinear dependence of the correlation time of molecular mobility TEMPO probe (τ) and enthalpy of biopolyether melting (ΔH) is observed. The influence of external factors on the structural-dynamic properties of the composite fiber, such as hydrothermal exposure of samples in aqueous medium at 70 °C and ozonolysis, leads to extreme dependencies of τ and ΔH, which reflect two processes affecting the structure in opposite ways. The plasticizing effect of water leads to thermal destruction of the orientation of the pass-through chains in the amorphous regions of PHB and a subsequent decrease in the crystalline phase, and the aggregation of GO nanoplates into associates, reducing the number of GO-macromolecule contacts, thus increasing segmental mobility, as confirmed by decreasing τ values. The obtained PHB/GO fibrillar composites should find application in the future for the creation of new therapeutic and packaging systems with improved biocompatibility and high-barrier properties.
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Affiliation(s)
- Svetlana G. Karpova
- Department of Biological and Chemical Physics of Polymers, Emanuel Institute of Biochemical Physics, Russian Academy of Sciences, 4 Kosygina Street, 119334 Moscow, Russia; (S.G.K.); (A.A.O.); (A.A.P.)
| | - Anatoly A. Olkhov
- Department of Biological and Chemical Physics of Polymers, Emanuel Institute of Biochemical Physics, Russian Academy of Sciences, 4 Kosygina Street, 119334 Moscow, Russia; (S.G.K.); (A.A.O.); (A.A.P.)
- Academic Department of Innovational Materials and Technologies Chemistry, Plekhanov Russian University of Economics, 36 Stremyanny Lane, 117997 Moscow, Russia
| | - Ivetta A. Varyan
- Department of Biological and Chemical Physics of Polymers, Emanuel Institute of Biochemical Physics, Russian Academy of Sciences, 4 Kosygina Street, 119334 Moscow, Russia; (S.G.K.); (A.A.O.); (A.A.P.)
- Academic Department of Innovational Materials and Technologies Chemistry, Plekhanov Russian University of Economics, 36 Stremyanny Lane, 117997 Moscow, Russia
| | - Natalia G. Shilkina
- N. N. Semenov Federal Research Center for Chemical Physics Academy of Science, 119991 Moscow, Russia; (N.G.S.); (A.A.B.)
| | - Alexander A. Berlin
- N. N. Semenov Federal Research Center for Chemical Physics Academy of Science, 119991 Moscow, Russia; (N.G.S.); (A.A.B.)
| | - Anatoly A. Popov
- Department of Biological and Chemical Physics of Polymers, Emanuel Institute of Biochemical Physics, Russian Academy of Sciences, 4 Kosygina Street, 119334 Moscow, Russia; (S.G.K.); (A.A.O.); (A.A.P.)
- Academic Department of Innovational Materials and Technologies Chemistry, Plekhanov Russian University of Economics, 36 Stremyanny Lane, 117997 Moscow, Russia
| | - Alexey L. Iordanskii
- N. N. Semenov Federal Research Center for Chemical Physics Academy of Science, 119991 Moscow, Russia; (N.G.S.); (A.A.B.)
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