A novel high-performance electrospun of polyimide/lignin nanofibers with unique electrochemical properties and its application as lithium-ion batteries separators

The Impact of Recovered Lignin on Solid-State PEO-Based Electrolyte Produced via Electrospinning: Manufacturing and Characterisation

Lithium batteries have gained significant attention due to their high energy density, specific capacity, operating voltage, slow self-discharge rate, good cycle stability, and rapid charging capabilities. However, the use of liquid electrolytes presents several safety hazards. Solid-state polymer electrolytes (SPEs) offer a promising alternative to mitigate these issues. This study focuses on the preparation of an ionically conductive electrospun membrane and its potential application as an SPE. To support a circular approach and reduce the environmental impact, the target polymeric formulation combines poly(ethylene oxide) (PEO) and lignin, sourced from paper industry waste. The formulation is optimised to ensure the dissolution of lithium salts and enhance the membrane integrity. The addition of lignin is crucial to contrast the dendrites' growth and prevent the consequent battery breakdown. The electrospinning process is adjusted to obtain stable, homogeneous nanofibrous membranes, which are characterised using electron scanning microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and thermal gravimetric analysis (TGA). The membranes' potential as an SPE is assessed by measuring their ionic conductivity (>10-5 S cm-1 above 50 °C) and anodic stability (≈4.6 V vs. Li/Li+), and by testing their compatibility with lithium metal by reversible cycling in a symmetric Li|Li cell at 55 °C.

Electrospinning Using AC Electric Fields

Electrospinning is increasingly used as a staple technology for the fabrication of nano- and micro-fibers of different materials. Most processes utilize direct current (DC) electrospinning, and a multitude of DC-electrospinning tools ranging from research to commercial production systems is currently available. Yet, there are numerous studies performed on electrospinning techniques utilizing non-DC, periodic electric fields, or alternating current (AC) electrospinning. Those studies demonstrate the strong potential of AC-electrospinning for the sustainable production of various nanofibrous materials and structures. Although tremendous progress is achieved in the development of AC-electrospinning over the last 10 years, this technique remains uncommon. This paper reviews the AC-electrospinning concepts, instrumentation, and technology. The main focus of this review is the most studied, "electric wind" driven AC-electrospinning technique tentatively named alternating field electrospinning (AFES). The latter term emphasizes the role of the AC electric field's confinement to the fiber-generating electrode and the absence of a counter electrode in such an electrospinning system. The synopses of AFES process parameters, fiber-generating spinneret designs, benefits and obstacles, advancements in AC electrospun nano/micro-fibrous materials/structures and their applications are given, and future directions are discussed.

Polyimide/cellulose composite membrane with excellent heat-resistance and fast lithium-ion transport for lithium-ion batteries

Polyimide membranes have long been of great interest in the battery industries due to their outstanding thermal stability and flame retardancy. However, the preparation of polyimide membranes with ideal pore structure and excellent lithium-ion transference remains a challenge. In this study, we reported for the first time, that a nano-porous fluorinated and partially carboxylated polyimide/cellulose composite membrane was successfully synthesized by selected monomers and prepared by thermal imidization, phase separation, and alkaline hydrolysis method. Particularly, an appropriate addition of cellulose acetate (CA) during the synthesis process can optimize the pore structure of the membrane. Besides, CA was converted to cellulose after alkaline hydrolysis, further enhancing the electrolyte affinity and lithium-ion transference of the membrane. Hence, this composite membrane exhibited distinct heat-resistance, high porosity (78 %), electrolyte absorption (344 %), and lithium-ion transfer number (0.84). Most importantly, thanks to the above characteristics of the membrane, the assembled LiFePO4/Li cells demonstrated excellent cycling stability compared with the cell with PP membrane, showing a capacity retention rate of as high as 93 % after 500 cycles at 1C. We anticipate that this composite membrane with superior physical and electrochemical properties would shed light on the development of next-generation membranes for high-power and high-safety batteries.

Biopolymer-Based Flame Retardants and Flame-Retardant Materials

Polymeric materials featuring excellent flame retardancy are essential for applications requiring high levels of fire safety, while those based on biopolymers are highly favored due to their eco-friendly nature, sustainable characteristics, and abundant availability. This review first outlines the pyrolysis behaviors of biopolymers, with particular emphasis on naturally occurring ones derived from non-food sources such as cellulose, chitin/chitosan, alginate, and lignin. Then, the strategies for chemical modifications of biopolymers for flame-retardant purposes through covalent, ionic, and coordination bonds are presented and compared. The emphasis is placed on advanced methods for introducing biopolymer-based flame retardants into polymeric matrices and fabricating biopolymer-based flame-retardant materials. Finally, the challenges for sustaining the current momentum in the utilization of biopolymers for flame-retardant purposes are further discussed.

Microfiber/Nanofiber/Attapulgite Multilayer Separator with a Pore-Size Gradient for High-Performance and Safe Lithium-Ion Batteries

Lithium-ion batteries (LIBs) have an extremely diverse application nowadays as an environmentally friendly and renewable new energy storage technology. The porous structure of the separator, one essential component of LIBs, provides an ion transport channel for the migration of ions and directly affects the overall performance of the battery. In this work, we fabricated a composite separator (GOP-PH-ATP) via simply laminating an electrospun polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP) nanofibrous membrane coated with attapulgite (ATP) nanoparticles onto a PP nonwoven microfibrous fabric, which exhibits a unique porous structure with a pore-size gradient along the thickness direction that ranges from tens of microns to hundreds of nanometers. As a result, besides the enhanced thermal stability given by the chosen materials, the GOP-PH-ATP separator was endowed with a superhigh porosity of ~95%, strong affinity with electrolyte, and great electrolyte uptake of ~760%, thus effectively enabling an ionic conductivity of 2.38 mS cm-1 and a lithium-ion transference number of 0.62. Furthermore, the cell with the GOP-PH-ATP separator shows an excellent cycling performance with a capacity retention of 91.2% after 150 cycles at 1 C, suggesting that the composite separator with a pore-size gradient structure has great potential to be applied in LIBs.

Progress in advanced electrospun membranes for CO2 capture: Feedstock, design, and trend

The emission of large amounts of carbon dioxide has caused serious environmental problems and hindered the construction of a green and low-carbon society. Efficient carbon dioxide capture has become an important means to slow down global climate warming and achieve effective utilization of carbon dioxide. Membranes synthesized by electrospinning technology are becoming promising carbon capture materials due to their unique characteristics. This review describes the features of membranes prepared from available raw materials and presents their application performances in carbon capture. The preparation methods of various types of membrane materials with excellent capture performance are summarized, and the effects of electrospinning parameters on electrospun fibers are systematically analyzed. Furthermore, recommendations and expectations for further development of electrospun membranes for carbon capture applications are given. These works provide important references for an in-depth understanding of the development status of electrospun membranes in the field of carbon capture and for expanding future research.