Recent progress on biodegradable polylactic acid based blends and their biocomposites: A comprehensive review

Mechanical and biological properties of 3D printed bone tissue engineering scaffolds

Bone defects have historically represented a significant challenge in clinical practice, with traditional surgical intervention remaining the gold standard for their management. However, due to the problem of the origin of autologous and allogeneic bone and the complex and diverse bone defects, traditional surgical methods sometimes cannot meet the treatment needs and expectations of patients. The development of bone tissue engineering and 3D printing technology provides new ideas for bone defect repair. Ideal bioscaffold materials must have good mechanical properties, biocompatibility, osteoinduction and bone conduction capabilities. Additionally, factors such as degradation rate, appropriate porosity and a sustained antibacterial effect must be taken into account. The combination of 3D printing technology and synthetic composite biomaterial scaffolds has become a well-established approach in the treatment of complex bone defects, offering innovative solutions for bone defect repair. The combined application of seed cells, signalling factors and biological scaffolds is also beneficial to improve the therapeutic effect of complex bone defects. This article will therefore examine some of the most commonly used 3D printing technologies for biological scaffolds and the most prevalent bioscaffold materials suitable for 3D printing. An analysis will be conducted on the mechanical and biological properties of these materials to elucidate their respective advantages and limitations.

Enhancing the compatibility and performance of poly (lactic acid) and thermoplastic polyolefin elastomer blends through a dual compatibilization strategy

Application of biodegradable polylactic acid (PLA) is limited by its poor toughness. This research focuses on modifying PLA using thermoplastic elastomers (TPO), primarily due to their dual advantages of enhancing performance and reducing application costs. Two thermoplastic polyolefin elastomers (TPO) (NS06, Versify2300) were blended to prepare a superior elastomer TPO(NV) (NS06:Versify2300 = 80:20). This improved TPO(NV) was then used as a toughening agent to enhance the toughness of polylactic acid (PLA). To enhance the compatibility between PLA and TPO(NV), TPO(NV)-g-(GMA-co-St) graft copolymer and dibutyl itaconate (DBI) were introduced into the PLA/TPO(NV) blend system. The effects of different compatibilizers on the compatibility, crystallization behavior, rheological properties, mechanical properties, and microstructure of the PLA/TPO(NV) blends were systematically studied. The results indicated that glycidyl methacrylate (GMA) and styrene (St) were successfully grafted onto the TPO(NV) molecular chains. The epoxy groups in GMA within the graft copolymer could react with the end groups of the PLA resin, while the double bonds in DBI could react with the main chains of either PLA or TPO(NV) elastomer. This effectively connected the PLA and TPO(NV) molecular chains, collectively enhancing the compatibility between TPO(NV) elastomer and PLA. The non-isothermal crystallization ability of TPO(NV) decreased after blending with PLA, and this effect was further amplified with the introduction of the TPO(NV)-g-(GMA-co-St) graft copolymer or DBI. However, the plasticizing effect of DBI increased the mobility of the polymer molecular chains, thereby enhancing the crystallization ability. Therefore, when DBI was used alone to enhance the compatibility of PLA/TPO(NV) blends, the crystallinity of the blend did not change significantly. In contrast, when the TPO(NV)-g-(GMA-co-St) graft copolymer was used alone or in combination with DBI, the crystallinity of the blend decreased significantly. Mechanical property tests indicated that the addition of either the TPO(NV)-g-(GMA-co-St) graft copolymer or DBI improved the compatibility of PLA/TPO(NV) blends, thereby enhancing their mechanical properties. However, the combined addition of both the TPO(NV)-g-(GMA-co-St) graft copolymer and DBI resulted in a more pronounced effect. The notched impact strength and elongation at break reached optimal values, which were 1.9 times and 10.4 times those of the PLA/TPO(NV) blend, respectively. At this point, the fracture surface of the blend exhibited significant plastic flow, indicating characteristics of ductile fracture.

Boosting the Strength and Toughness of Polymer Blends via Ligand-Modulated MOFs

Mechanically robust and tough polymeric materials are in high demand for applications ranging from flexible electronics to aerospace. However, achieving both high toughness and strength in polymers remains a significant challenge due to their inherently contradictory nature. Here, a universal strategy for enhancing the toughness and strength of polymer blends using ligand-modulated metal-organic framework (MOF) nanoparticles is presented, which are engineered to have adjustable hydrophilicity and lipophilicity by varying the types and ratios of ligands. Molecular dynamics (MD) simulations demonstrate that these nanoparticles can effectively regulate the interfaces between chemically distinct polymers based on their amphiphilicity. Remarkably, a mere 0.1 wt.% of MOF nanoparticles with optimized amphiphilicity (ML-MOF(5:5)) delivered ≈1.1- and ≈34.1-fold increase in strength and toughness of poly (lactic acid) (PLA)/poly (butylene succinate) (PBS) blend, respectively. Moreover, these amphiphilicity-tailorable MOF nanoparticles universally enhance the mechanical properties of various polymer blends, such as polypropylene (PP)/polyethylene (PE), PP/polystyrene (PS), PLA/poly (butylene adipate-co-terephthalate) (PBAT), and PLA/polycaprolactone (PCL)/PBS. This simple universal method offers significant potential for strengthening and toughening various polymer blends.

Applications and environmental impact of biodegradable polymers in textile industry: A review

With the increasing global population, the disposal of waste has risen, especially over the last century. The Environmental Protection Agency (EPA) reported that 11 million tons of textile-related waste were landfilled in the USA in 2018, and this amount is projected to increase to 4.5 billion tons by 2040. Bio-based polymers have gained attention due to their remarkable properties. The most important biodegradable polymers include PLA, PHA, PHB, PCL, PBS, bamboo fibers, and banana fibers. Global biopolymer production capacity is expected to rise significantly, from around 2.18 million tons in 2023 to approximately 7.43 million tons by 2028. In the textile industry, the linear waste model presents numerous challenges, such as environmental damage and resource shortages. Shifting from a linear to a circular economy is essential to address these issues. Reducing, reusing, and recycling are the three key actions and strategies that form the foundation of the circular economy. This paper presents the current state of knowledge and technological advancements in biodegradable polymers in the textile industry, along with their products and applications. The study explores the cost-effectiveness, limitations, opportunities, and advancements in their manufacturing technologies. Biodegradable polymers in the textile sector are regarded as green alternatives to non-biodegradable polymers.

Research progress in fully biorenewable tough blends of polylactide and green plasticizers

Plasticized PLA plastic films are being increasingly used in, among others, packaging and agriculture sectors in an attempt to address the rapid growth of municipal waste. The present paper aims to review the recent progress and the state-of-the-art in the field of fully bio-renewable tough blends of PLA with green plasticizers aimed at developing flexible packaging films. The different classes of green substances, derived from completely bio-renewable resources, used as potential plasticizers for PLA resins are reviewed. The effectiveness of these additives for PLA plasticization is discussed by describing their effects on different properties of PLA. The performance of these blends is primarily determined by the solvent power, compatibility, efficiency, and permanence of plasticizer present in the PLA matrix of resulting films. The various chemical modification strategies employed to tailor the phase interactions, dispersion level and morphology, plasticization efficiency, and permanence, including functionalization, oligomerization, polymerization and self-crosslinking, grafting and copolymerization, and dynamic vulcanization are demonstrated. Sometimes a third component has also been added to the plasticized binary blends as compatibilizer to further promote dispersion and interfacial adhesion. The impact of chemical structure, size and molecular weight, chemical functionalities, polarity, concentration, topology as well as molecular architectures of the plasticizers on the plasticizer performance and the overall characteristics of resulting plasticized PLA materials is discussed. The morphological features and toughening mechanisms for PLA/plasticizer blends are also presented. The different green liquids employed show varying degree of plasticization. Some are more useful for semi-rigid applications, while some others can be used for very flexible products. There is an optimum level of plasticizer in PLA matrices above which the tensile ductility deteriorates. Esters-derivatives of bio-based plasticizers have been shown to be very promising additives for PLA modification. Some plasticizers impart additional functions such as antioxidation and antibacterial activity to the resulting PLA materials, or compatibilization in PLA-based blends. While the primary objective of plasticization is to boost the processability, flexibility, and toughness over wider practical conditions, the bio-degradability, permeability and long-term stability of microstructure (and thereby properties) of the plasticized films against light, weathering, thermal aging, and oxidation deserve further investigations.

Development of Biomaterials to Modulate the Function of Macrophages in Wound Healing

Wound healing is a complex and precisely regulated process that encompasses multiple stages, including inflammation, anti-inflammation, and tissue repair. It involves various cells and signaling molecules, with macrophages demonstrating a significant degree of plasticity and playing a crucial regulatory role at different stages. In recent years, the use of biomaterials, which include both natural and synthetic polymers or macromolecules, has proliferated for the purpose of enhancing wound healing. This review summarizes how these diverse biomaterials promote wound healing by modulating macrophage behavior and examines the broader implications of these modulations. Additionally, we discuss the limitations associated with the clinical application of immunomodulatory biomaterials and propose potential solutions. Finally, we look towards future developments in the design of immunomodulatory biomaterials intended to enhance wound healing.

Small intestine submucosa decorated 3D printed scaffold accelerated diabetic bone regeneration by ameliorating the microenvironment

The 3D printed scaffolds constructed from polymers have shown significant potential in the field of bone defect regeneration. However, the efficacy of these scaffolds can be markedly reduced in certain pathological conditions like diabetes, where an altered inflammatory microenvironment and diminished small blood vessels complicate the integration of these polymers with the host tissue. In this study, the bioactivity of a 3D-printed poly(lactide-co-glycolide) (PLGA) scaffold is enhanced through the integration of hydroxyapatite (HA), icariin (ICA), and small intestine submucosa (SIS), a form of decellularized extracellular matrix (dECM). The decoration of SIS on the 3D-printed PLGA/HA/ICA scaffold not only improves the mechanical and degradative performance, but also extends the release of ICA from the scaffold. Both in vitro and in vivo studies demonstrate that this functionalized scaffold mitigates the persistent inflammatory conditions characteristic of diabetic bone defects through inducing macrophages towards the M2 phenotype. Additionally, the scaffold promotes angiogenesis by enhancing the migration and tube formation of vascular cells. Furthermore, the synergistic effects of ICA and SIS with the HA scaffolds contribute to the superior osteogenic induction capabilities. This functionalization approach holds significant promise in advancing the treatment of bone defects within the diabetic population, paving a step forward in the application of polymer-based 3D printing technologies in regenerative medicine.

The Development of Poly(lactic acid) (PLA)-Based Blends and Modification Strategies: Methods of Improving Key Properties towards Technical Applications-Review

The widespread use of poly(lactic acid) (PLA) from packaging to engineering applications seems to follow the current global trend. The development of high-performance PLA-based blends has led to the commercial introduction of various PLA-based resins with excellent thermomechanical properties. The reason for this is the progress in the field of major PLA limitations such as low thermal resistance and poor impact strength. The main purpose of using biobased polymers in polymer blends is to increase the share of renewable raw materials in the final product rather than its possible biodegradation. However, in the case of engineering applications, the focus is on achieving the required properties rather than maximizing the percentage of biopolymer. The presented review article discusses the current strategies to optimize the balance of the key features such as stiffness, toughness, and heat resistance of PLA-based blends. Improving of these properties requires molecular structural changes, which together with morphology, crystallinity, and the influence of the processing conditions are the main subjects of this article. The latest research in this field clearly indicates the high potential of using PLA-based materials in highly demanding applications. In the case of impact strength modification, it is possible to obtain values close to 800 J/m, which is a value comparable to polycarbonate. Significant improvement can also be confirmed for thermal resistance results, where heat deflection temperatures for selected types of PLA blends can reach even 130 °C after modification. The modification strategies discussed in this article confirm that a properly conducted process of selecting the blend components and the conditions of the processing technique allows for revealing the potential of PLA as an engineering plastic.

Synergistic preparation of a straw fiber/polylactic acid composite with high toughness and strength through interfacial compatibility enhancement and elastomer toughening

Plant fiber-reinforced polylactic acid (PLA) composites are extensively utilized in eco-friendly packaging, sports equipment, and various other applications due to their environmental benefits and cost-effectiveness. However, PLA suffers from brittleness and poor toughness, which restricts its use in scenarios demanding high toughness. To expand the application range of plant fiber-reinforced PLA-based composites and enhance their poor toughness, this study employed a two-step process involving wheat straw fiber (WF) to improve the interfacial compatibility between WF and PLA. Additionally, four elastomeric materials-poly (butylene adipate-co-terephthalate) (PBAT), poly (butylene succinate) (PBS), polycaprolactone (PCL), and polyhydroxyalkanoate (PHA)-were incorporated to achieve a mutual reactive interface enhancement and elastomeric toughening. The results demonstrated that Fe3+/TsWF/PLA/PBS exhibited a tensile strength, elongation at break, and impact strength of 34.01 MPa, 14.23 %, and 16.2 kJ/m2, respectively. These values represented a 2.4 %, 86.7 %, and 119 % increase compared to the unmodified composites. Scanning electron microscopy analysis revealed no fiber exposure in the cross-section, indicating excellent interfacial compatibility. Furthermore, X-ray diffraction and differential scanning calorimetry tests confirmed improvements in the crystalline properties of the composites. This work introduces a novel approach for preparing fiber-reinforced PLA-based composites with exceptional toughness and strength.

Analysis of the degradation and crystallization behavior during the thermal degradation of poly(lactic acid)/modified hectorite nanocomposites films by simultaneous rheology and FTIR technology

This study presents the synthesis of Hec-g@PS through the innovative surface modification of hectorite via photocatalytic atom transfer radical polymerization (ATRP). Then, PLA/Hec-g@PS nanocomposites films was prepared with Hec-g@PS as additives by blown molding technique. Furthermore, the thermal degradation kinetics and crystallization kinetics during the thermal degradation of PLA based nanocomposites films were investigated with simultaneous rheology and FTIR technology. The findings indicated that the activation energies for PLA and PLA/Hec-g@PS were -54,702.12 J/mol and -107,963.47 J/mol, respectively, demonstrating that Hec-g@PS substantially influenced PLA thermal stability. Additionally, while the crystallization rates of PLA based films decreased with rising degradation temperatures. Quantum chemical calculations revealed that the mode of interaction between Hec-g@PS and PLA was mainly dominated by dispersion, supplemented by electrostatic and induced interactions of -22.2103 kcal/mol, -16.0779 kcal/mol and -5.4954 kcal/mol, respectively. The combination of crystallization kinetics and quantum chemical calculations further confirmed that Hec-g@PS promoted the alignment of PLA molecular chains due to the enhanced interaction force between them. Hec-g@PS functioned as a nucleating agent, facilitating PLA crystallization and effectively mitigated its thermal degradation. Hec-g@PS as a nucleating agent provides valuable insights into the potential application prospects of biodegradable materials, particularly in the fields of biomedicine and packaging.

Recent advances in extruded polylactic acid-based composites for food packaging: A review

This review article provides a comprehensive overview of recent progress in polylactic acid (PLA) extrusion, emphasizing its applications in food packaging. PLA has witnessed a significant rise in demand, particularly within the food packaging sector. A notable increase in research publications has been observed in recent years, exploring the extrusion of PLA and PLA-based composite films. In comparison to conventional techniques such as solvent casting, extrusion offers advantages in scalability and environmental sustainability, especially for industrial-scale production. The benefits of this method include faster drying times, enhanced flexibility, consistent film thickness, and less structural defects. Extensive research has focused on the effect of various PLA blends on film properties, including flexibility, elongation, and barrier properties against water vapour and gases. Furthermore, the incorporation of compounds such as antioxidants, antimicrobials, and natural pigments has enabled the development of active and intelligent PLA-based packaging. This article summarizes the types of additives employed to enhance the physicochemical properties of extruded PLA and film performance. Additionally, this article explores the diverse applications of extruded PLA in active and intelligent packaging for various food products.

Formulation and application of poly lactic acid, gum, and cellulose-based ternary bioplastic for smart food packaging: A review

In future, global demand for low-cost-sustainable materials possessing good strength is going to increase tremendously, to replace synthetic plastic materials, thus motivating scientists towards green composites. The PLA has been the most promising sustainable bio composites, due to its inherent antibacterial property, biodegradability, eco-friendliness, and good thermal and mechanical characteristics. However, PLA has certain demerits such as poor water and gas barrier properties, and low glass transition temperature, which restricts its use in food packaging applications. To overcome this, PLA is blended with polysaccharides such as gum and cellulose to enhance the water barrier, thermal, crystallization, degradability, and mechanical properties. Moreover, the addition of these polysaccharides not only reduces the production cost but also helps in manufacturing packaging material with superior quality. Hence this review focuses on various fabrication techniques, degradation of the ternary composite, and its application in the food sector. Moreover, this review discusses the enhanced barrier and mechanical properties of the ternary blend packaging material. Incorporation of gum enhanced flexibility, while the reinforcement of cellulose improved the structural integrity of the ternary composite. The unique properties of this ternary composite make it suitable for extending the shelf life of food packaging, specifically for fruits, vegetables, and fried products. Future studies must be conducted to investigate the optimization of formulations for specific food types, explore scalability for industrial applications, and integrate these composites with emerging technologies (3D/4D printing).