Boosting electrocatalytic performance via electronic structure regulation for acidic oxygen evolution

Environmentally Friendly and Earth-Abundant Self-Healing Electrocatalyst Systems for Durable and Efficient Acidic Water Splitting

Electrochemical water splitting under acidic conditions is an efficient route for green hydrogen production from renewable electricity. Its implementation on a globally relevant scale is hindered by the lack of abundant and low-cost electrocatalysts for the oxygen evolution reaction that can operate stably and efficiently under highly acidic anodic conditions. Here, we report the design of stable and efficient acidic OER electrocatalysts consisting of a self-healing bismuth (Bi)-based matrix hosting transition metal active sites. Comprehensive structural performance investigation of Co- and Ni-BiOx electrodes provides insights into the role of the electrolyte composition and pH in the self-healing mechanism under anodic conditions. Our best-performing [Co-Bi]Ox and [Ni-Bi]Ox anodes achieve over 200 h of continuous electrolysis at a catalytic current of 10 mA cm-2 with an overpotential of 590 and 670 mV at a pH of 1 in a 0.1 M H2SO4 electrolyte. Notably, while the [Bi]Ox matrix did not contribute to the catalytic activity, it was essential to stabilize the active Co and Ni sites during the acidic OER. Our findings provide a promising strategy for the engineering of earth-abundant materials for efficient acidic water splitting, as an alternative to the use of poorly scalable and expensive noble metal catalysts.

Proton Exchange Membrane Water Splitting: Advances in Electrode Structure and Mass-Charge Transport Optimization

Proton exchange membrane water electrolysis (PEMWE) represents a promising technology for renewable hydrogen production. However, the large-scale commercialization of PEMWE faces challenges due to the need for acid oxygen evolution reaction (OER) catalysts with long-term stability and corrosion-resistant membrane electrode assemblies (MEA). This review thoroughly examines the deactivation mechanisms of acidic OER and crucial factors affecting assembly instability in complex reaction environments, including catalyst degradation, dynamic behavior at the MEA triple-phase boundary, and equipment failures. Targeted solutions are proposed, including catalyst improvements, optimized MEA designs, and operational strategies. Finally, the review highlights perspectives on strict activity/stability evaluation standards, in situ/operando characteristics, and practical electrolyzer optimization. These insights emphasize the interrelationship between catalysts, MEAs, activity, and stability, offering new guidance for accelerating the commercialization of PEMWE catalysts and systems.

Effectiveness of strain and dopants on breaking the activity-stability trade-off of RuO2 acidic oxygen evolution electrocatalysts

Ruthenium dioxide electrocatalysts for acidic oxygen evolution reaction suffer from mediocre activity and rather instability induced by high ruthenium-oxygen covalency. Here, the tensile strained strontium and tantalum codoped ruthenium dioxide nanocatalysts are synthesized via a molten salt-assisted quenching strategy. The tensile strained spacially elongates the ruthenium-oxygen bond and reduces covalency, thereby inhibiting the lattice oxygen participation and structural decomposition. The synergistic electronic modulations among strontium-tantalum-ruthenium groups both optimize deprotonation on oxygen sites and intermediates absorption on ruthenium sites, lowering the reaction energy barrier. Those result in a well-balanced activity-stability profile, confirmed by comprehensive experimental and theoretical analyses. Our strained electrode demonstrates an overpotential of 166 mV at 10 mA cm-2 in 0.5 M H2SO4 and an order of magnitude higher S-number, indicating comparable stability compared to bare catalyst. It exhibits negligible degradation rates within the long-term operation of single cell and PEM electrolyzer. This study elucidates the effectiveness of tensile strain and strategic doping in enhancing the activity and stability of ruthenium-based catalysts for acidic oxygen evolution reactions.

Designing Ru-B-Cr Moieties to Activate the Ru Site for Acidic Water Electrolysis under Industrial-Level Current Density

Developing highly efficient non-iridium-based active sites for acidic water splitting is still a huge challenge. Herein, unique Ru-B-Cr moieties have been constructed in RuO2 nanofibers (NFs) to activate Ru sites for water electrolysis, which overcomes the bottleneck of RuO2-based catalysts usually possessing low activity for the hydrogen evolution reaction (HER) and poor stability for the oxygen evolution reaction (OER). The fabricated Cr, B-doped RuO2 NFs exhibit low overpotentials of 205 and 379 mV for acidic HER and OER at 1 A cm-2 with outstanding stability lasting 1000 and 188 h, respectively. The assembled acidic electrolyzer also possesses great hydrogen production efficiency and durability at a high current density. Experimental and theoretical explorations reveal that the formation of Ru-B-Cr moieties effectively optimizes the atomic configurations and modulates the adsorption/desorption free energy of reaction intermediates to achieve exceptional HER and OER performance.

Non-Noble-Metal-Based Electrocatalysts for Acidic Oxygen Evolution Reaction: Recent Progress, Challenges, and Perspectives

The oxygen evolution reaction (OER) plays a pivotal role in diverse renewable energy storage and conversion technologies, including water electrolysis, electrochemical CO2 reduction, nitrogen fixation, and metal-air batteries. Among various water electrolysis techniques, proton exchange membrane (PEM)-based water electrolysis devices offer numerous advantages, including high current densities, exceptional chemical stability, excellent proton conductivity, and high-purity H2. Nevertheless, the prohibitive cost associated with Ir/Ru-based OER electrocatalysts poses a significant barrier to the broad-scale application of PEM-based water splitting. Consequently, it is crucial to advance the development of non-noble metal OER catalysis substance with high acid-activity and stability, thereby fostering their widespread integration into PEM water electrolyzers (PEMWEs). In this review, a comprehensive analysis of the acidic OER mechanism, encompassing the adsorbate evolution mechanism (AEM), lattice oxygen mechanism (LOM) and oxide path mechanism (OPM) is offered. Subsequently, a systematic summary of recently reported noble-metal-free catalysts including transition metal-based, carbon-based and other types of catalysts is provided. Additionally, a comprehensive compilation of in situ/operando characterization techniques is provided, serving as invaluable tools for furnishing experimental evidence to comprehend the catalytic mechanism. Finally, the present challenges and future research directions concerning precious-metal-free acidic OER are comprehensively summarized and discussed in this review.

Cation-Triggered Growth of Nanowires for Enhanced Oxygen Evolution Reaction

The oxygen evolution reaction (OER), which occurs in a variety of energy-related devices, necessitates optimization of the reaction pathways for efficient and scalable deployment. Nevertheless, fully harnessing the advanced structure of synthetic electrocatalysts remains a significant challenge due to the inevitable surface reconstruction process during OER. Here we present an efficient and flexible method to control the surface reconstruction process by engineering an electrolyte containing trace Co2+ cation. This controllable reconstruction process enhances fast charge transfer, facilitates electroactive species transport, and exposes the inner active site, significantly improving the OER kinetics. An impressive 60% increase in current density at an applied potential of 2.2 V (vs RHE) confirms its remarkable contribution to the performance. The identification of cation-triggered reconstruction for the formation of a well-defined surface provides a novel insight into understanding electrolyte engineering and offers a viable pathway to address activity and stable concerns in electrocatalysts.

Atomic Strain Wave-Featured LaRuIr Nanocrystals: Achieving Simultaneous Enhancement of Catalytic Activity and Stability toward Acidic Water Splitting

Rare earth microalloying nanocrystals have gotten widespread attention due to their unprecedented performances with customization-defected nanostructures, divided energy bands, and ensembled surface chemistry, regarded as a class of ideal electrocatalysts for oxygen evolution reaction (OER). Herein, a lanthanide microalloying strategy is proposed to fabricate strain wave-featured LaRuIr nanocrystals with oxide skin through a rapid crystal nucleation, using thermally assisted sodium borohydride reduction in aqueous solution at 60 °C. The atomic strain waves with alternating compressive and tensile strains, resulting from La-stabilized edge dislocations in form of Cottrell atmospheres. In 0.5 m H2SO4, the LaRuIr displays an overpotential of 184 mV at 10 mA cm-2, running at a steadily cell voltage for 60 h at 50 mA cm-2, eightfold enhancement of IrO2||Pt/C assemble in PEMWE. The coupled compressive and tensile profiles boost the OER kinetics via faster AEM and LOM pathways. Moreover, the tensile facilitates surface structure stabilization through dynamic refilling of lattice oxygen vacancies by the adsorbed oxyanions on La, Ru, and Ir sites, eventually achieving a long-term stability. This work contributes to developing advanced catalysts with unique strain to realize simultaneous improvement of activity and durability by breaking the so-called seesaw relationship between them during OER for water splitting.

Structural impacts on the degradation behaviors of Ir-based electrocatalysts during water oxidation in acid

Large-scale hydrogen production by electrocatalytic water splitting still remains as a critical challenge due to the severe catalyst degradation during the oxygen evolution reaction (OER) in acidic media. In this study, we investigate the structural impacts on catalyst degradation behaviors using three iridium-based oxides, namely SrIrO3, Sr2IrO4, and Sr4IrO6 as model catalysts. These Ir oxides possess different connection configurations of [IrO6] octahedra units in their structure. Stable OER performance is observed on SrIrO3 and attributed to the edge-linked [IrO6] structure and rapid formation of a continuous IrOx layer on its surface, which functions not only as the "real" catalyst but also a shield preventing continuous cation leaching (with <1.0 at.% of Ir leaching). In comparison, both Sr2IrO4 and Sr4IrO6 catalysts demonstrate quick current fading with structure transformation to rutile IrO2 and formation of inconducive SrSO4 precipitates on surface, blocking the reactive sites. Nevertheless, over 60 at.% of Ir leaching is detected from the Sr4IrO6 catalyst due to its isolated [IrO6] structure configuration. Results of this work highlight the structural impacts on the catalyst stability in acidic OER conditions.

Self-Supported WO3@RuO2 Nanowires for Electrocatalytic Acidic Water Oxidation

Developing catalysts with high catalytic activity and stability in acidic media is crucial for advancing hydrogen production in proton exchange membrane water electrolyzers (PEMWEs). To this end, a self-supported WO3@RuO2 nanowire structure was grown in situ on a titanium mesh using hydrothermal and ion-exchange methods. Despite a Ru loading of only 0.098 wt %, it achieves an overpotential of 246 mV for the oxygen evolution reaction (OER) at a current density of 10 mA·cm-2 in acidic 0.5 M H2SO4 while maintaining excellent stability over 50 h, much better than that of the commercial RuO2. After the establishment of the WO3@RuO2 heterostructure, a reduced overpotential of the rate-determining step from M-O* to M-OOH* is confirmed by the DFT calculation. Meanwhile, its enhanced OER kinetics are also greatly improved by this self-supported system in the absence of the organic binder, leading to a reduced interface resistance between active sites and electrolytes. This work presents a promising approach to minimize the use of noble metals for large-scale PEMWE applications.

Insights on MOF-derived metal-carbon nanostructures for oxygen evolution

Electrochemical water splitting has been regarded a promising method for the production of green hydrogen, addressing the need for efficient energy conversion and storage. However, it is severely hindered by the oxygen evolution reaction (OER) because of its multi-step four-electron transfer pathway with sluggish reaction kinetics. Microporous metal-organic-frameworks (MOFs), by virtue of large specific surface area, high porosity, tunable composition and morphology, find widespread use as precursors of metal-carbon nanostructures. The resulting carbon nanomaterials can well inherit the characteristics and advantages of the crystalline MOF precursors, and exhibit versatile application prospects in the fields of environment and energy, particularly in OER. Herein, a meticulous overview of the synthesis strategy for MOF-derived metal-carbon nanostructures and the origins of their enhanced OER properties has been demonstrated. We comprehensively illustrate these aspects across three dimensions: MOF selection, metal introduction, and carbon structures. Finally, the challenges and future prospects for this emerging field will be presented.