Dilute Pd-in-Au alloy RCT-SiO2 catalysts for enhanced oxidative methanol coupling

Dilute Alloys Based on Au, Ag, or Cu for Efficient Catalysis: From Synthesis to Active Sites

The development of new catalyst materials for energy-efficient chemical synthesis is critical as over 80% of industrial processes rely on catalysts, with many of the most energy-intensive processes specifically using heterogeneous catalysis. Catalytic performance is a complex interplay of phenomena involving temperature, pressure, gas composition, surface composition, and structure over multiple length and time scales. In response to this complexity, the integrated approach to heterogeneous dilute alloy catalysis reviewed here brings together materials synthesis, mechanistic surface chemistry, reaction kinetics, in situ and operando characterization, and theoretical calculations in a coordinated effort to develop design principles to predict and improve catalytic selectivity. Dilute alloy catalysts─in which isolated atoms or small ensembles of the minority metal on the host metal lead to enhanced reactivity while retaining selectivity─are particularly promising as selective catalysts. Several dilute alloy materials using Au, Ag, and Cu as the majority host element, including more recently introduced support-free nanoporous metals and oxide-supported nanoparticle "raspberry colloid templated (RCT)" materials, are reviewed for selective oxidation and hydrogenation reactions. Progress in understanding how such dilute alloy catalysts can be used to enhance selectivity of key synthetic reactions is reviewed, including quantitative scaling from model studies to catalytic conditions. The dynamic evolution of catalyst structure and composition studied in surface science and catalytic conditions and their relationship to catalytic function are also discussed, followed by advanced characterization and theoretical modeling that have been developed to determine the distribution of minority metal atoms at or near the surface. The integrated approach demonstrates the success of bridging the divide between fundamental knowledge and design of catalytic processes in complex catalytic systems, which can accelerate the development of new and efficient catalytic processes.

Structural and Valence State Modification of Cobalt in CoPt Nanocatalysts in Redox Conditions

Platinum is the primary catalyst for many chemical reactions in the field of heterogeneous catalysis. However, platinum is both expensive and rare. Therefore, it is advantageous to combine Pt with another metal to reduce cost while also enhancing stability. To that end, Pt is often combined with Co to form Co-Pt nanocrystals. However, dynamical restructuring effects that occur during reaction in Co-Pt ensembles can impact catalytic properties. In this study, model Co₂Pt₃ nanoparticles supported on carbon were characterized during a redox cycle with two in situ approaches, namely, X-ray absorption spectroscopy (XAS) and scanning transmission electron microscopy (STEM) using a multimodal microreactor. The sample was exposed to temperatures up to 500 °C under H₂, and then to O₂ at 300 °C. Irreversible segregation of Co in the Co₂Pt₃ particles was seen during redox cycling, and substantial changes of the oxidation state of Co were observed. After H₂ treatment, a fraction of Co could not be fully reduced and incorporated into a mixed Co-Pt phase. Reoxidation of the sample increased Co segregation, and the segregated material had a different valence state than in the fresh, oxidized sample. This in situ study describes dynamical restructuring effects in CoPt nanocatalysts at the atomic scale that are crucial to understand in order to improve the design of catalysts used in major chemical processes.

Quantifying oxygen induced surface enrichment of a dilute PdAu alloy catalyst

The surface composition of dilute PdAu catalysts is dynamic and difficult to resolve. Using CO pulse titration, we determine that after oxygen treatment a three-fold enrichment of Pd is seen on the surface of a dilute PdAu catalyst.