Hydroformylation of Olefins Catalyzed by Single-Atom Co(II) Sites in Zirconium Phosphate

Tailoring catalysis at the atomic level: trends and breakthroughs in single atom catalysts for organic transformation reactions

The utilization of precise materials in heterogeneous catalysis will provide various new possibilities for developing superior catalysts to tackle worldwide energy and environmental issues. In recent years, single atom catalysts (SACs) with excellent atom utilization and isolated active sites have progressed dramatically as a thriving sector of catalysis research. Additionally, SACs bridge the gap between homogeneous and heterogeneous catalysts and overcome the limitations of both categories. Current research on SACs is highly oriented towards the organic synthesis of high-significance molecules with promising potential for large-scale applicability and industrialization. In this context, this review aims to comprehensively analyze the state-of-the-art research in the synthesis of SACs and analyze their structural, electronic, and geometric properties. Moreover, the unprecedented catalytic performance of the SACs towards various organic transformation reactions is succinctly summarized with recent reports. Further, a detailed summary of the current state of the research field of SACs in organic transformation is discussed. Finally, a critical analysis of the existing challenges in this emerging field of SACs and the possible countermeasures are provided. We believe that SACs have the potential to profoundly alter the chemical industry, pushing the boundaries of catalysis in new and undiscovered territory.

Structural Design of Single-Atom Catalysts for Enhancing Petrochemical Catalytic Reaction Process

Petroleum, as the "lifeblood" of industrial development, is the important energy source and raw material. The selective transformation of petroleum into high-end chemicals is of great significance, but still exists enormous challenges. Single-atom catalysts (SACs) with 100% atom utilization and homogeneous active sites, promise a broad application in petrochemical processes. Herein, the research systematically summarizes the recent research progress of SACs in petrochemical catalytic reaction, proposes the role of structural design of SACs in enhancing catalytic performance, elucidates the catalytic reaction mechanisms of SACs in the conversion of petrochemical processes, and reveals the high activity origins of SACs at the atomic scale. Finally, the key challenges are summarized and an outlook on the design, identification of active sites, and the appropriate application of artificial intelligence technology is provided for achieving scale-up application of SACs in petrochemical process.

Suppressing Metal Leaching and Sintering in Hydroformylation Reaction by Modulating the Coordination of Rh Single Atoms with Reactants

Hydroformylation reaction is one of the largest homogeneously catalyzed industrial processes yet suffers from difficulty and high cost in catalyst separation and recovery. Heterogeneous single-atom catalysts (SACs), on the other hand, have emerged as a promising alternative due to their high initial activity and reasonable regioselectivity. Nevertheless, the stability of SACs against metal aggregation and leaching during the reaction has rarely been addressed. Herein, we elucidate the mechanism of Rh aggregation and leaching by investigating the structural evolution of Rh1@silicalite-1 SAC in response to different adsorbates (CO, H2, alkene, and aldehydes) by using diffuse reflectance infrared Fourier transform spectroscopy, X-ray adsorption fine structure, and scanning transmission electron microscopy techniques and kinetic studies. It is discovered that the aggregation and leaching of Rh are induced by the strong adsorption of CO and aldehydes on Rh, as well as the reduction of Rh3+ by CO/H2 which weakens the binding of Rh with support. In contrast, alkene effectively counteracts this effect by the competitive adsorption on Rh atoms with CO/aldehyde, and the disintegration of Rh clusters. Based on these results, we propose a strategy to conduct the reaction under conditions of high alkene concentration, which proves to be able to stabilize Rh single atom against aggregation and/or leaching for more than 100 h time-on-stream.

Efficient Alkene Hydroformylation by Co-C Symmetry-Breaking Sites

Alkene hydroformylation is one of the largest industrial reactions on an industrial scale; however, the development of nonnoble heterogeneous catalysts is usually limited by their low activities and stabilities. Herein, we constructed a 1% Co2C/SiO2 catalyst featuring Co-Cvacancy-Co-C symmetry-breaking sites, which generated a polar surface exhibiting a moderate charge density gradient at the localized Co atoms. Comparatively, this catalyst exhibited notable enhancements in the adsorption and activation of the reactants, as well as in the polarity between intermediates. Significantly, the spatial distance between the adsorption sites of intermediates was reduced, thereby effectively decreasing the energy barrier of reaction processes. As the density of the symmetry-breaking sites increased, the turnover number for propene hydroformylation soared to 18 363, exceeding the activity of heterogeneous Co-based catalysts reported thus far by 1 or 2 orders of magnitude, and the catalyst exhibited high stability during the reaction. This study provides a methodology for constructing atomically active sites, which holds great potential for the design and development of highly efficient catalysts.

Efficient Interfacial Sites between Metallic and Oxidized Cobalt for Propene Hydroformylation

Currently, the hydroformylation of short olefins is operated almost exclusively by using Rh catalysts. Considering the high cost and scarcity of rhodium resources, it is important to develop non-noble metal catalysts toward hydroformylation. Herein, we report an efficient cobalt-based catalyst rich in interfacial sites between metallic and oxidized cobalt species for the hydroformylation of short olefin, propene, under a moderate syngas pressure. The catalyst exhibited a high specific activity of 252 mol molCo-1 h-1 in toluene under 2 bar of propene and 40 bar of CO/H2 mixed gas (CO/H2 = 1:1) at 160 °C. According to mechanistic studies, the interface of metallic and oxidized cobalt species promoted the adsorption of CO and propene. Moreover, the interfacial sites lowered the energy barrier for CO* hydrogenation and C-C coupling compared with metallic cobalt.

Enhancing stability via confining Rh-P species in ZIF-8 for hydroformylation of 1-octene

The stability of Rh-based heterogeneous catalysts is a key issue in the hydroformylation of olefins. Confinement of active Rh species has been considered an effective strategy to achieve stable catalysts. In this work, a phosphine ligand was successfully confined in ZIF-8 material and coordinated with Rh metal by a reduction procedure to develop an efficient and stable Rh-based catalyst for hydroformylation of 1-octene. The results indicate that the catalyst reduced at 300 °C under H2 atmosphere exhibits better stability than that with NaBH4 as reductant and undoped P catalyst. Various characterization studies demonstrate that the superior performance is due to the strong interaction between Rh metal and P, which inhibits the leaching of active Rh species. This work reveals an effective strategy for the synthesis of highly stable catalysts for use in the hydroformylation reaction.

Single-atom catalysts for hydroformylation of olefins

Hydroformylation is one of the most significant homogeneous reactions. Compared with homogeneous catalysts, heterogeneous catalysts are easy to be separated from the system. However, heterogeneous catalysis faces the problems of low activity and poor chemical/regional selectivity. Therefore, there are theoretical and practical significance to develop efficient heterogeneous catalysts. SACs can be widely applied in hydroformylation in the future, due to the high atom utilization efficiency, stable active sites, easy separation, and recovery. In this review, the recent advances of SACs for hydroformylation are summarized. The regulation of microstructure affected on the reactivity, stability of SACs, and chem/regioselectivity of SACs for hydroformylation are discussed. The support effect, ligand effect, and electron effect on the performance of SACs are proposed, and the catalytic mechanism of SACs is elaborated. Finally, we summarize the current challenges in this field, and propose the design and research ideas of SACs for hydroformylation of olefins.

Core–shell Co@CoO catalysts for the hydroformylation of olefins

Co@CoO core–shell nanoparticles featured as metal Co(0) cores wrapped by CoO shells were constructed via a solvent-thermal process in deep eutectic solvents and showed superior activity and stability for the hydroformylation of olefins.