Numerical study of active control of mixing in electro-osmotic flows by temperature difference using lattice Boltzmann methods

Numerical study of a fractal-like tree node micromixer based on Murray’s law

This article focuses on the influence of fractal-like tree node (FTN) on the mixing efficiency and pressure drop of the micromixer. The mixing efficiency of FTN micromixers with different branch angle δ = 30°, 60° and 90° are compared at six kinds of Reynolds (Res). We can get that the micromixer with δ = 90° has higher mixing efficiency at any Re. The mixing results of the center FTN and the stagger FTN micromixer show that the center FTN has better mixing effect. The angle of FTN and the number of FTN are the key to improve the mixing efficiency. They are also the key to change the pressure drop in the microchannel. The FTN can slow down the pressure drop and maintain the stable pressure drop between two adjacent FTNs. The way to obtain a more stable pressure range is to increase the distance between two adjacent FTN. This provides a reliable reference for maintaining a stable pressure in the microchannel.

An easily fabricated three-dimensional threaded lemniscate-shaped micromixer for a wide range of flow rates

Mixing fluid samples or reactants is a paramount function in the fields of micro total analysis system (μTAS) and microchemical processing. However, rapid and efficient fluid mixing is difficult to achieve inside microchannels because of the difficulty of diffusive mass transfer in the laminar regime of the typical microfluidic flows. It has been well recorded that the mixing efficiency can be boosted by migrating from two-dimensional (2D) to three-dimensional (3D) geometries. Although several 3D chaotic mixers have been designed, most of them offer a high mixing efficiency only in a very limited range of Reynolds numbers (Re). In this work, we developed a 3D fine-threaded lemniscate-shaped micromixer whose maximum numerical and empirical efficiency is around 97% and 93%, respectively, and maintains its high performance (i.e., >90%) over a wide range of 1 < Re < 1000 which meets the requirements of both the μTAS and microchemical process applications. The 3D micromixer was designed based on two distinct mixing strategies, namely, the inducing of chaotic advection by the presence of Dean flow and diffusive mixing through thread-like grooves around the curved body of the mixers. First, a set of numerical simulations was performed to study the physics of the flow and to determine the essential geometrical parameters of the mixers. Second, a simple and cost-effective method was exploited to fabricate the convoluted structure of the micromixers through the removal of a 3D-printed wax structure from a block of cured polydimethylsiloxane. Finally, the fabricated mixers with different threads were tested using a fluorescent microscope demonstrating a good agreement with the results of the numerical simulation. We envisage that the strategy used in this work would expand the scope of the micromixer technology by broadening the range of efficient working flow rate and providing an easy way to the fabrication of 3D convoluted microstructures.

Mixing enhancement of low-Reynolds electro-osmotic flows in microchannels with temperature-patterned walls

Mixing becomes challenging in microchannels because of the low Reynolds number. This study aims to present a mixing enhancement method for electro-osmotic flows in microchannels using vortices caused by temperature-patterned walls. Since the fluid is non-isothermal, the conventional form of Nernst-Planck equation is modified by adding a new migration term which is dependent on both temperature and internal electric potential gradient. This term results in the so-called thermo-electrochemical migration phenomenon. The coupled Navier-Stokes, Poisson, modified Nernst-Planck, energy and advection-diffusion equations are iteratively solved by multiple lattice Boltzmann methods to obtain the velocity, internal electric potential, ion distribution, temperature and species concentration fields, respectively. To enhance the mixing, three schemes of temperature-patterned walls have been considered with symmetrical or asymmetrical arrangements of blocks with surface charge and temperature. Modeling results show that the asymmetric arrangement scheme is the most efficient scheme and enhances the mixing of species by 39% when the Reynolds number is on the order of 10(-3). Current results may help improve the design of micro-mixers at low Reynolds number.