Engineered iron-carbon-cobalt (Fe3O4@C-Co) core-shell composite with synergistic catalytic properties towards hydrogen generation via NaBH4 hydrolysis

Magnetically Recovered Co and Co@Pt Catalysts Prepared by Galvanic Replacement on Aluminum Powder for Hydrolysis of Sodium Borohydride

Magnetically recovered Co and Co@Pt catalysts for H₂ generation during NaBH₄ hydrolysis were successfully synthesized by optimizing the conditions of galvanic replacement method. Commercial aluminum particles with an average size of 80 µm were used as a template for the synthesis of hollow shells of metallic cobalt. Prepared Co⁰ was also subjected to galvanic replacement reaction to deposit a Pt layer. X-ray diffraction analysis, X-ray photoelectron spectroscopy, scanning electron microscopy, and elemental analysis were used to investigate catalysts at each stage of their synthesis and after catalytic tests. It was established that Co⁰ hollow microshells show a high hydrogen-generation rate of 1560 mL·min^-1·g_cat^-1 at 40 °C, comparable to that of many magnetic cobalt nanocatalysts. The modification of their surface by platinum (up to 19 at% Pt) linearly increases the catalytic activity up to 5.2 times. The catalysts prepared by the galvanic replacement method are highly stable during cycling. Thus, after recycling and washing off the resulting borate layer, the Co@Pt catalyst with a minimum Pt loading (0.2 at%) exhibits an increase in activity of 34% compared to the initial value. The study shows the activation of the catalyst in the reaction medium with the formation of cobalt-boron-containing active phases.

Rehydrogenation of Sodium Borates to Close the NaBH4-H2 Cycle: A Review

In 2007, the US Department of Energy recommended a no-go on NaBH4 hydrolysis for onboard applications; however, the concept of a NaBH4-H2-PEMFC system has the potential to become a primary source for on-demand power supply. Despite the many efforts to study this technology, most of the published papers focus on catalytic performance. Nevertheless, the development of a practical reaction system to close the NaBH4-H2 cycle remains a critical issue. Therefore, this work provides an overview of the research progress on the solutions for the by-product rehydrogenation leading to the regeneration of NaBH4 with economic potential. It is the first to compare and analyze the main types of processes to regenerate NaBH4: thermo-, mechano-, and electrochemical. Moreover, it considers the report by Demirci et al. on the main by-product of sodium borohydride hydrolysis. The published literature already reported efficient NaBH4 regeneration; however, the processes still need more improvements. Moreover, it is noteworthy that a transition to clean methods, through the years, was observed.

Hydrogen Production via Hydrolysis and Alcoholysis of Light Metal-Based Materials: A Review

As an environmentally friendly and high-density energy carrier, hydrogen has been recognized as one of the ideal alternatives for fossil fuels. One of the major challenges faced by "hydrogen economy" is the development of efficient, low-cost, safe and selective hydrogen generation from chemical storage materials. In this review, we summarize the recent advances in hydrogen production via hydrolysis and alcoholysis of light-metal-based materials, such as borohydrides, Mg-based and Al-based materials, and the highly efficient regeneration of borohydrides. Unfortunately, most of these hydrolysable materials are still plagued by sluggish kinetics and low hydrogen yield. While a number of strategies including catalysis, alloying, solution modification, and ball milling have been developed to overcome these drawbacks, the high costs required for the "one-pass" utilization of hydrolysis/alcoholysis systems have ultimately made these techniques almost impossible for practical large-scale applications. Therefore, it is imperative to develop low-cost material systems based on abundant resources and effective recycling technologies of spent fuels for efficient transport, production and storage of hydrogen in a fuel cell-based hydrogen economy.

Recent developments of nanocatalyzed liquid-phase hydrogen generation

Hydrogen is the most effective and sustainable carrier of clean energy, and liquid-phase hydrogen storage materials with high hydrogen content, reversibility and good dehydrogenation kinetics are promising in view of "hydrogen economy". Efficient, low-cost, safe and selective hydrogen generation from chemical storage materials remains challenging, however. In this Review article, an overview of the recent achievements is provided, addressing the topic of nanocatalysis of hydrogen production from liquid-phase hydrogen storage materials including metal-boron hydrides, borane-nitrogen compounds, and liquid organic hydrides. The state-of-the-art catalysts range from high-performance nanocatalysts based on noble and non-noble metal nanoparticles (NPs) to emerging single-atom catalysts. Key aspects that are discussed include insights into the dehydrogenation mechanisms, regenerations from the spent liquid chemical hydrides, and tandem reactions using the in situ generated hydrogen. Finally, challenges, perspectives, and research directions for this area are envisaged.

Synergism of transition metal (Co, Ni, Fe, Mn) nanoparticles and "active support" Fe3O4@C for catalytic reduction of 4-nitrophenol

Research reports, up to date, on supports for non-noble metal catalyst focus mainly on tuning their surface functionality and increasing surface area to maximize metal loading for high catalytic reduction of 4-nitrophenol. However, the "passive" role of these supports leads to inefficient hydride formation on the metal surface which limits catalytic activity. Herein, we present Fe₃O₄@porous-conductive carbon (Fe₃O₄@C-A) core-shell structure as an "active" support for non-noble metals (M = Co, Ni, Fe, and Mn) nanoparticles. Fe₃O₄@C-A was prepared by annealing Fe₃O₄@dense-carbon (Fe₃O₄@C) under N₂. The resultant M-Fe₃O₄@C-A catalysts show high catalytic performance at very low metal loading, while non-noble metals supported on a "passive" support (Fe₃O₄@C) shows very low activity even at high metal loading. The significant difference in catalytic activity is ascribed to the synergistic effect amongst Fe₃O₄, conductive carbon and metal nanoparticles which leads to efficient hydride formation. Amongst the prepared catalysts, Ni-Fe₃O₄@C-A and Co-Fe₃O₄@C-A show the best catalytic activity, completing 4-nitrophenol reduction within 50 s and 80 s, respectively, in the presence of NaBH₄. This result is comparable with previously reported noble-metal-based nanocomposites. In addition, Co-Fe₃O₄@C-A shows high recyclability in 5 consecutive catalytic reactions. In the broader context, our finding highlights how an "active support" together with non-noble metals can provide an efficient mechanism for hydride formation, subsequently accelerating the catalytic reduction of 4-nitrophenol.

Noble-metal-free nanocatalysts for hydrogen generation from boron- and nitrogen-based hydrides

We focus on the recent advances in non-noble metal catalyst design, synthesis and applications in dehydrogenation of chemical hydrides (e.g. NaBH₄, NH₃BH₃, NH₃, N₂H₄, N₂H₄BH₃) due to their high hydrogen contents and CO-free H₂ production.