Tunable shape memory behavior of polymer with surface modification of nanoparticles

Modular photoorigami-based 4D manufacturing of vascular junction elements

Four-dimensional (4D) printing, combining three-dimensional (3D) printing with time-dependent stimuli-responsive shape transformation, eliminates the limitations of the conventional 3D printing technique for the fabrication of complex hollow constructs. However, existing 4D printing techniques have limitations in terms of the shapes that can be created using a single shape-changing object. In this paper, we report an advanced 4D fabrication approach for vascular junctions, particularly T-junctions, using the 4D printing technique based on coordinated sequential folding of two or more specially designed shape-changing elements. In our approach, the T-junction is split into two components, and each component is 4D printed using different synthesized shape memory polyurethanes and their nanohybrids, which have been synthesized with varying hard segment contents and by incorporating different weight percentages of photo-responsive copper sulfide-polyvinyl pyrrolidone nanoparticles. The formation of a T-junction is demonstrated by assigning different shape memory behaviors to each component of the T-junction. A cell culture study with human umbilical vein endothelial cells reveals that the cells proliferate over time, and almost 90% of cells remain viable on day 7. Finally, the formation of the T-junction in the presence of near-infrared light has been demonstrated after seeding the endothelial cells on the programmed flat surface of the two components and fluorescence microscopy at day 3 and 7 reveals that the cells adhered well and continue to proliferate over time. Hence, the proposed alternative approach has huge potential and can be used to fabricate vascular junctions in the future.

Height-renderable morphable tactile display enabled by programmable modulation of local stiffness in photothermally active polymer

Reconfigurable tactile displays are being used to provide refreshable Braille information; however, the delivered information is currently limited to an alternative of Braille because of difficulties in controlling the deformation height. Herein, we present a photothermally activated polymer-bilayer-based morphable tactile display that can programmably generate tangible three-dimensional topologies with varying textures on a thin film surface. The morphable tactile display was composed of a heterogeneous polymer structure that integrated a stiffness-tunable polymer into a light-absorbing elastomer, near-infra-red light-emitting diode (NIR-LED) array, and small pneumatic chamber. Topological expression was enabled by producing localized out-of-plane deformation that was reversible, height-adjustable, and latchable in response to light-triggered stiffness modulation at each target area under switching of stationary pneumatic pressure. Notably, the tactile display could express a spatial softness map of the latched topology upon re-exposing the target areas to modulated light from the NIR-LED array. We expect the developed tactile display to open a pathway for generating high-dimensional tactile information on electronic devices and enable realistic interaction in augmented and virtual environments.

Stiffness Variable Polymers Comprising Phase-Changing Side-Chains: Material Syntheses and Application Explorations

Stiffness variable materials have been applied in a variety of engineering fields that require adaptation, automatic modulation, and morphing because of their unique property to switch between a rigid, load-bearing state and a soft, compliant state. Stiffness variable polymers comprising phase-changing side-chains (s-SVPs) have densely grafted, highly crystallizable long alkyl side-chains in a crosslinked network. Such a bottlebrush network-like structure gives rise to rigidity modulation as a result of the reversible crystallization and melting of the side chains. The corresponding modulus changes can be more than 1000-fold within a narrow temperature span, from ≈10²  MPa to ≈10²  kPa or lower. Other important properties of the s-SVP, such as stretchability, optical transmittance, and adhesion, can also be altered. This work reviews the underlying molecular mechanisms in the s-SVP's, discusses the material's structure-property relationship, and summarizes important applications explored so far, including reversible shape transformation, bistable electromechanical transduction, optical modulation, and reversible adhesion.

Smart TPE Materials Based on Recycled Rubber Shred

Thermo-responsive shape memory materials were developed based on recycled ethylene-propylene-diene (EPDM) rubber shred and thermoplastic elastomers (TPE). Ethylene-1-octene TPEs (Engage 8180, 8411, 8452) with varying degrees of crystallinity and Mooney viscosity were used to prepare the composite materials. To avoid the deterioration of static mechanical properties after mixing recycled EPDM rubber shred (RS) with thermoplastic elastomers, they were partially cured using dicumyl peroxide. The peroxide curing was the most effective for a rubber shred/Engage 8180 blend, where the highest cure rate index (CRI), 1.88 dNm⋅min⁻¹, was observed. The curing caused an approximately 4-fold increase of tensile strength (TS) values for EPDM rubber shred/thermoplastic elastomer blend to the level acceptable for the rubber industry compared with an uncured blend. The incorporation of EPDM rubber shred changed thermoplastic elastomers’ viscoelastic behavior, increasing the values of storage (G′) and loss (G″) modulus. The lowest viscosity of molten Engage 8411 during mixing led to higher compatibility of rubber shred RS/8411 blend, as confirmed by analysis of Cole-Cole plots and the blend morphology. All rubber shred RS/TPE blends showed the shape memory behavior. For the RS/Engage 8452 blend, the highest shape fixity (F) value (94%) was observed, while the shape recovery (RR) was 87%. Studies confirmed that the intelligent materials with shape memory effect could be obtained via selectively chosen thermoplastic elastomers; ethylene-1-octene as a binder for recycled EPDM. Prepared recycled TPE/rubber shred blends can be successfully reused due to their viscoelastic and mechanical properties. Therefore, such a concept can be potentially interesting for the rubber industry.