One-step in-situ fabrication of carbon nanotube/stainless steel mesh membrane with excellent anti-fouling properties for effective gravity-driven filtration of oil-in-water emulsions

Biomimetic materials for efficient emulsion separation: Based on the perspective of energy

Purifying emulsified oily wastewater is particularly crucial for solving environmental pollution and water scarcity. Membrane separation shows great potential for emulsified wastewater treatment. However, realizing continued effective emulsion separation remains a significant challenge. Fortunately, various kinds of creative schemes have been proposed to overcome the current dilemma. In this paper, biomimetic emulsion separation materials with unique wettability are introduced. Besides, This article summarizes the recently advanced emulsion separation strategies. First, we analyze the typical wettability theory and explore the trade-off between separation flux and efficiency. After that, based on emulsion types, the current common emulsion separation materials are summarized and analyzed. Notably, the integration of natural biological inspiration has made separation materials full of potential. Further, from the perspective of external energy input or no-external energy input, this article provides an overview of advanced emulsion separation materials and analyzes the potential separation mechanism. Encouragingly, efficient emulsion separation can be realized by membrane characteristics (microstructure, superwettability, electrostatic interaction) or the appropriate external stimulus (photo, electricity, magnetic). Finally, the challenges and trends are summarized. We hope that this article will provide inspiration for the advancement of novel generations of separation materials.

Fabrication of Composite Membrane by Constructing Helical Carbon Nanotubes in Ceramic Support Channels for Efficient Emulsion Separation

Membrane technology has emerged as an effective solution for the purification of oily wastewater, particularly in the separation of oil-in-water (O/W) emulsions. However, challenges, such as membrane fouling and the development of robust ceramic membranes with superior stability, continue to limit their widespread application. In this work, helical carbon nanotubes (HCNTs) with interlocking structures were grown in ceramic support channels through the airflow-induced chemical vapor deposition (CVD) method to fabricate membrane material with high hydrophilicity and underwater oleophobicity. The influence of CVD parameters on the growth of HCNTs and the membrane separation performance for O/W emulsions were studied systematically. The optimal HCNTs-SiC composite membrane was prepared at 600 °C, featuring a pore size of 0.95 μm and flux of 229.29 L·m-2·h-1. This membrane demonstrated exceptional purification efficiency (99.99%) for a 500 ppm O/W emulsion, along with a stable flux of 32.48 L·m-2·h-1 under a transmembrane pressure (TMP) of 1.5 bar. Furthermore, the unique membrane structure and surface heterogeneity contributed to its long service life and excellent recovery capability. This work provides a novel strategy for designing high-performance ceramic membranes for oil-water separation, offering potential solutions to current limitations in membrane technology.

Triple Corrosion Protection: Dual-Layer Coating with Simultaneous Superhydrophobicity, Intelligent Self-Healing, and Shape Memory

In this paper, a self-healing superhydrophobic smart two-layer coating, ZOA/SMP-S, was developed. ZIF-8 was surface hydrophobically modified by octadecylphosphoric acid (OPA) to obtain Z-OPA and then encapsulated with a corrosion inhibitor, AMT ( 2-Amino-5-mercapto-1,3,4-thiadiazole), to obtain the superhydrophobic nanocontainers, ZOA. ZOA was embedded into the SMP (shape memory coating) to obtain the smart coating, and Z-OPA was sprayed to obtain the second superhydrophobic coating. SEM showed that the scratch coatings were rapidly reduced by scratches after a simple heat treatment. The prepared composite coatings showed excellent performance in corrosion inhibitor release, immersion, superhydrophobicity, and self-healing experiments. The contact angle of the superhydrophobic coating reached 158.2°, and the sliding angle was 2.8°. The low-frequency impedance value |Z|f=0.01 Hz of ZOA/SMP-S is as high as 1.58 × 1010 Ω·cm2 after 40 days of immersion test, which indicates that the triple protection greatly enhances the corrosion resistance of the coating.

A comprehensive review on anticorrosive/antifouling superhydrophobic coatings: Fabrication, assessment, applications, challenges and future perspectives

Superhydrophobicity (SHP) is an incredible phenomenon of extreme water repellency of surfaces ubiquitous in nature (E.g. lotus leaves, butterfly wings, taro leaves, mosquito eyes, water-strider legs, etc). Historically, surface exhibiting water contact angle (WCA) > 150° and contact angle hysteresis <10° is considered as SHP. The SHP surfaces garnered considerable attention in recent years due to their applications in anti-corrosion, anti-fouling, self-cleaning, oil-water separation, viscous drag reduction, anti-icing, etc. As corrosion and marine biofouling are global problems, there has been focused efforts in combating these issues using innovative environmentally friendly coatings designs taking cues from natural SHP surfaces. Over the last two decades, though significant progress has been made on the fabrication of various SHP surfaces, the practical adaptation of these surfaces for various applications is hampered, mainly because of the high cost, non-scalability, lack of simplicity, non-adaptability for a wide range of substrates, poor mechanical robustness and chemical inertness. Despite the extensive research, the exact mechanism of corrosion/anti-fouling of such coatings also remains elusive. The current focus of research in recent years has been on the development of facile, eco-friendly, cost-effective, mechanically robust chemically inert, and scalable methods to prepare durable SHP coating on a variety of surfaces. Although there are some general reviews on SHP surfaces, there is no comprehensive review focusing on SHP on metallic and alloy surfaces with corrosion-resistant and antifouling properties. This review is aimed at filling this gap. This review provides a pedagogical description with the necessary background, key concepts, genesis, classical models of superhydrophobicity, rational design of SHP, coatings characterization, testing approaches, mechanisms, and novel fabrication approaches currently being explored for anticorrosion and antifouling, both from a fundamental and practical perspective. The review also provides a summary of important experimental studies with key findings, and detailed descriptions of the evaluation of surface morphologies, chemical properties, mechanical, chemical, corrosion, and antifouling properties. The recent developments in the fabrication of SHP -Cr-Mo steel, Ti, and Al are presented, along with the latest understanding of the mechanism of anticorrosion and antifouling properties of the coating also discussed. In addition, different promising applications of SHP surfaces in diverse disciplines are discussed. The last part of the review highlights the challenges and future directions. The review is an ideal material for researchers practicing in the field of coatings and also serves as an excellent reference for freshers who intend to begin research on this topic.

Carbon nanotube-wastewater treatment nexus: Where are we heading to?

Water treatment is crucial in solving the rising people's appetite for water and global water shortages. Carbon nanotubes (CNTs) have considerable promise for water treatment because of their adjustable and distinctive arbitrary, physical, as well as chemical characteristics. This illustrates the benefits and risks of integrating CNT into the traditional water treatment resource. Due to their outstanding adsorbent ability and chemical and mechanical properties, CNTs have gained global consideration in environmental applications. The desalination and extraction capability of CNT were improved due to chemical or physical modifications in pure CNTs by various functional groups. The CNT-based composites have many benefits, such as antifouling performance, high selectivity, and increased water permeability. Nevertheless, their full-scale implementations are still constrained by their high costs. Functionalized CNTs and their promising nanocomposites to eliminate contaminants are advised for marketing and extensive water/wastewater treatment.

Construction of a multi-layer protection of CS polymer brush grafted DA@CNTs coating on PVDF membrane for effective removal of dye effluent

In the process of removing dye wastewater, the membrane surface is susceptible to contamination, resulting in reduced performance and limited dye separation efficiency. A single hydrophilic modification layer is not enough to achieve effective separation of different types of dyes. The present research designed a "double layer protection" method in order to overcome the above deficiencies. A solution of dopamine (DA) coated carbon nanotubes (CNTs-COOH) was covered on the surface of the polyvinylidene fluoride (PVDF) membrane by deposition, followed by grafting a layer of chitosan (CS) polymer brushes on its surface. The spatial double layer structure provides an excellent barrier effect and effectively reduces the contamination of dyes. When filtering different types of dyes, effective filtration of anionic and cationic dyes through the electrostatic effect of the first layer, the adsorption of CNTs in the second layer and the hydration layer of both layers. All membranes have excellent rejection properties. More importantly, the membranes also had good chemical and mechanical stability and their serviceability was not degraded. Therefore, the prepared PVDF-based multi-layer composite membranes behave a potential application prospect in the wastewater purification field.

Carbon nanotube-based materials for persulfate activation to degrade organic contaminants: Properties, mechanisms and modification insights

Removal of harmful organic matters from environment has great environmental significance. Carbon nanotube (CNT) materials and their composites have been demonstrated to possess excellent catalytic activity towards persulfate (PS) activation for the degradation of organic contaminants. Herein, detailed information concerning the function, modification methods and relevant mechanisms of CNT in persulfate-based advanced oxidation processes (PS-AOPs) for organic pollutant elimination has been reviewed. The activation mechanism of PS by CNT might include radical and nonradical pathways and their synergistic effects. The common strategies to improve the stability and catalytic capability of CNT-based materials have also been put forward. Furthermore, their practical application potential compared with other catalysts has been described. Finally, the challenges faced by CNT in practical application are clearly highlighted. This review should be of value in promoting the research of PS activation by CNT-based materials for degradation of organic pollutants and the corresponding practical applications.

Facile Construction and Fabrication of a Superhydrophobic and Super Oleophilic Stainless Steel Mesh for Separation of Water and Oil

The fluoride-free fabrication of superhydrophobic materials for the separation of oil/water mixtures has received widespread attention because of frequent offshore oil exploration and chemical leakage. In recent years, oil/water separation materials, based on metal meshes, have drawn much attention, with significant advantages in terms of their high mechanical strength, easy availability, and long durability. However, it is still challenging to prepare superhydrophobic metal meshes with high-separation capacity, low costs, and high recyclability for dealing with oil–water separation. In this work, a superhydrophobic and super oleophilic stainless steel mesh (SSM) was successfully prepared by anchoring Fe₂O₃ nanoclusters (Fe₂O₃-NCs) on SSM via the in-situ flame synthesis method and followed by further modification with octadecyltrimethoxysilane (OTS). The as-prepared SSM with Fe₂O₃-NCs and OTS (OTS@Fe₂O₃-NCs@SSM) was confirmed by a field emission scanning electron microscope (FESEM), transmission electron microscope (TEM), energy dispersive spectrometer (EDS), X-ray photoelectron spectrometer (XPS), and X-ray diffractometer (XRD). The oil–water separation capacity of the sample was also measured. The results show that the interlaced and dense Fe₂O₃-NCs, composed of Fe₂O₃ nanoparticles, were uniformly coated on the surface of the SSM after the immerging-burning process. Additionally, a compact self-assembled OTS layer with low surface energy is coated on the surface of Fe₂O₃-NCs@SSM, leading to the formation of OTS@Fe₂O₃-NCs@SSM. The prepared OTS@Fe₂O₃-NCs@SSM shows excellent superhydrophobicity, with a water static contact angle of 151.3°. The separation efficiencies of OTS@Fe₂O₃-NCs@SSM for the mixtures of oil/water are all above 98.5%, except for corn oil/water (97.5%) because of its high viscosity. Moreover, the modified SSM exhibits excellent stability and recyclability. This work provides a facile approach for the preparation of superhydrophobic and super oleophilic metal meshes, which will lead to advancements in their large-scale applications on separating oil/water mixtures.

Construction of durable superhydrophilic activated carbon fibers based material for highly-efficient oil/water separation and aqueous contaminants degradation

Developing filtering materials with high permeation flux and contaminant removal rate is of great importance for oily wastewater remediation. Herein, a robust three-dimensional (3D) activated carbon fibers (ACFs) based composite with uniformly grown layered double hydroxide (LDH) on the surface was successfully constructed through a feasible hydrothermal strategy. The LDH with a high surface energy and vertically aligned structure could provide superhydrophilicity to ACFs. Systematic investigation confirmed that the 3D material could overcome the size mismatch between the ACFs macropores and tiny emulsified droplets through the combination of size-sieving filtration on the surface and oil droplet coalescence in the fiber network. This process efficiently separated the intractable surfactant-stabilized oil-in-water emulsions with high permeation flux (up to 4.16 × 10⁶ L m^-2 h^-1 bar^-1). Notably, the LDH also had well-dispersed catalytic active sites, which could initiate advanced oxidation processes (AOPs) to efficiently eliminate various types of water-soluble organic pollutants (e.g., pharmaceuticals, phenolic compounds and organic dyes). The resulting modified ACFs exhibited exceptional removal rates for both oil and organic pollutants in the complex sewage during the continuous filtration process. These versatile abilities integrated with the facile preparation method reported herein provide outstanding prospects for the large-scale treatment of oily wastewater.

Modern Carbon-Based Materials for Adsorptive Removal of Organic and Inorganic Pollutants from Water and Wastewater

Currently, a serious threat for living organisms and human life in particular, is water contamination with persistent organic and inorganic pollutants. To date, several techniques have been adopted to remove/treat organics and toxic contaminants. Adsorption is one of the most effective and economical methods for this purpose. Generally, porous materials are considered as appropriate adsorbents for water purification. Conventional adsorbents such as activated carbons have a limited possibility of surface modification (texture and functionality), and their adsorption capacity is difficult to control. Therefore, despite the significant progress achieved in the development of the systems for water remediation, there is still a need for novel adsorptive materials with tunable functional characteristics. This review addresses the new trends in the development of new adsorbent materials. Herein, modern carbon-based materials, such as graphene, oxidized carbon, carbon nanotubes, biomass-derived carbonaceous matrices-biochars as well as their composites with metal-organic frameworks (MOFs) and MOF-derived highly-ordered carbons are considered as advanced adsorbents for removal of hazardous organics from drinking water, process water, and leachate. The review is focused on the preparation and modification of these next-generation carbon-based adsorbents and analysis of their adsorption performance including possible adsorption mechanisms. Simultaneously, some weak points of modern carbon-based adsorbents are analyzed as well as the routes to conquer them. For instance, for removal of large quantities of pollutants, the combination of adsorption and other methods, like sedimentation may be recommended. A number of efficient strategies for further enhancing the adsorption performance of the carbon-based adsorbents, in particular, integrating approaches and further rational functionalization, including composing these adsorbents (of two or even three types) can be recommended. The cost reduction and efficient regeneration must also be in the focus of future research endeavors. The targeted optimization of the discussed carbon-based adsorbents associated with detailed studies of the adsorption process, especially, for multicomponent adsorbate solution, will pave a bright avenue for efficient water remediation.