Facile design of a stable and inorganic underwater superoleophobic copper mesh modified by self-assembly sodium silicate and aluminum oxide for oil/water separation with high flux

Strategies to modulate underwater oil wettability and adhesion

Inspired by the extreme underwater oil repellence found in fish scales, formally defined as underwater superoleophobicity, various functional interfaces have recently been derived. Such heterogeneous oil wettability underwater is attributed to the entrapment of liquid water in an extremely hydrophilic interface decorated with micro- and nanostructures. Designing underwater superoleophobic surfaces with differences in the force of oil adhesion is important for extending its potential utilizations in various and relevant applications. While underwater non-adhesive superoleophobicity enables applications like oil-liquid separation, self-cleaning, anti-fouling, anti-platelet adhesion, etc., the underwater superoleophobic interfaces embedded with the controlled force of oil adhesion remain crucial for another set of applications-including no-loss oil droplet manipulation, transfer, chemical toxin sensing, etc. This review discusses various strategies for deriving such underwater superoleophobic surfaces, emphasizing the need for co-optimizing appropriate surface nanoarchitectonics and hydrophilic chemistry and illustrating strategies for addressing durability and scalability challenges. Further, this review reveals the dominant role of chemical modulations over topography optimization for precise and orthogonal control on both oil wettability and force of oil adhesion. Additionally, strategic post-functionalization approaches are highlighted that enable instrument-free and naked-eye detection of physiological biomarkers and environmental toxins. It also depicts approaches to deriving mechanically durable underwater superoleophobic coatings-improving their suitability for more realistic application in outdoor conditions.

Hydrangea and Lotus Inspired In Situ Growth Mechanism of Nano Basic Copper Acetate on Functional Modified Wood

The value-added functional modification on wood have attracted much more attention because of global consensus on low carbon and carbon reduction. Nano basic copper acetate is in situ synthesized on a wood surface successfully. The morphology of in situ grown nano basic copper acetate varies according to the wood species and cut wood sections. Furthermore, the time-dependent evolution of in situ synthesized nano basic copper acetate particles on poplar surface is first illuminated in this work. The as prepared nanoparticle simultaneously endows typical hard and soft wood with superhydrophobic function on all three sections, which also endowed desired mechanical and chemical stability, self-cleaning, and antifouling properties, as well as excellent UV durability and mold resistance. The progress of this work may start a new journey for scientific research on dual regulation between nanoparticles morphology and aimed function.

Bio-inspired Ti3C2Tx MXene composite coating for enhancing corrosion resistance of aluminum alloy in acidic environments

Aluminum alloy (Al alloy) suffers from severe corrosion in acidic solution. Two-dimensional (2D) MXene-based composite coatings show great prospects for corrosion protection on metals used in special conditions. The composite coatings still face challenges in complex functionalization and orientation control. In harsh conditions, the long-term ability and roles of MXene in corrosion protection are still not clear. Here, a bio-inspired myristic-calcium chloride-Ti3C2Tx MXene (MA + CaCl2 + MXene) composite coating is successfully prepared on aluminum alloy (Al alloy) by electrodeposition process. Electrochemical tests, surface morphology, and chemical composition are analyzed to investigate the corrosion resistance and protection mechanism of the MXene coating in acidic solution (0.5 M H2SO4 + 2 ppm HF). As a result, the incorporation of MXene can significantly reduce corrosion current density (7.498 × 10-8 A/cm2) by ∼ 5 orders of magnitude and impedance modulus at 0.01 Hz (|Z|0.01 Hz) value of the composite coating is 196.8 Ω·cm2, which is over 4 times higher than that of bare Al alloy (40.74 Ω·cm2) after immersion test for 72 h. Furthermore, the in-situ corrosion test confirms the enhanced corrosion resistance of the MA + CaCl2 + MXene composite coating. The MXene can increase coating thickness to 23.6 ± 0.4 μm, reduce porosity to (5.845 ± 1) × 10-5, decrease the diffusion coefficients of H+ to (1.587 ± 0.3) × 10-9 cm2/s, and enhance the adhesion of the coating to the substrate (the delamination time exceeds 5 h), thus providing improved anti-corrosion ability. This strategy opens up new prospects for construction of 2D MXene-based anti-corrosion coatings.

Porous lignin-based composites for oil/water separation: A review

Frequent oceanic oil spill incidents and the discharge of industrial oily wastewaters have caused serious threats to environments, food chains and human beings. Lignin wastes with many reactive groups exist as the byproducts from bioethanol and pulping processing industries, and they are either discarded as wastes or directly consumed as a fuel. To make full use of lignin wastes and simultaneously deal with oily wastewaters, porous lignin-based composites have been rationally designed and prepared. In this review, recent advances in the preparation of porous lignin-based composites are summarized in terms of aerogels, sponges, foams, papers, and membranes, respectively. Then, the mechanisms and the application of porous lignin-based adsorbents and filtration materials for oil/water separation are discussed. Finally, the challenges and perspectives of porous lignin-based composites are proposed in the field of oil/water separation. The utilization of abundant lignin wastes can replace fossil resources, and meanwhile porous lignin-based composites can be used to efficiently treat with oily wastewaters. The above utilization strategy opens an avenue to the rational design and preparation of lignin wastes with high-added value, and gives a possible solution to use lignin wastes in a sustainable and environmentally friendly way.

Temperature-responsive peristome-structured smart surface for the unidirectional controllable motion of large droplets

The manipulation of fast, unidirectional motion for large droplets shows important applications in the fields of fog collection and biochemical reactions. However, driving large droplets (>5 μL) to move directionally and quickly remains challenging due to the nonnegligible volume force. Herein, we fabricated a scalable, bionic peristome substrate with a microcavity width of 180 μm using a 3D printing method, which could unidirectionally drive a large water droplet (~8 μL) at a speed reaching 12.5 mm/s by temperature-responsive wettability. The substrate surface was grafted with PNIPAAm, which could reversibly change its wettability in response to temperature, thereby enabling a temperature-responsive smart surface that could regulate droplet movement in real-time by changing the temperature. A series of temperature-responsive smart patterns were designed to induce water transport along specific paths to further realize controllable droplet motion with the antibacterial treatment of predesignated areas. The ability to achieve temperature-responsive unidirectional motion and dynamic control of droplet movement could allow programmable fluidic biosensors and precision medical devices. A temperature-responsive smart surface was produced to control the unidirectional motion of large droplets between spreading and pinning movement by changing the surface wettability.

Constructing a highly tough, durable, and renewable flexible filter by epitaxial growth of a glass fiber fabric for high flux and superefficient oil-water separation

The separation and purification of complex and stable stubborn oily sewage is extremely challenging. To respond to this challenge, we developed a powerful flexible filter with ultrahigh strength, durability, flux, separation efficiency, and a multiobjective separation function based on a universal epitaxial growth process of glass fiber fabric (Gf). The underwater oil contact angle (UOCA) of the silicate@Gf (MgSi@Gf) filter is 156.3°, so it can achieve both an ultrahigh permeation flux (5632.7 L·m^-2·h^-1) and oil-water separation efficiency (99.5%) under gravity (≈ 1 kPa) in purifying surfactant-stabilized emulsions, actual industrial oily sewage and mechanical cold rolling emulsions. The filter with a high tensile strength (66.5 MPa) and oil invasion pressure (4626 Pa) can withstand the impact of much sewage or intense water flow. The filter can tolerate extreme conditions and can maintain high separation performance in acid or alkaline (pH 1-13), high or low temperature (100 °C, 200 °C, -18 °C) conditions or natural salty waters such as seawater. The filter can remove methylene blue (MB) dye (99.8%) by filtration, and can be repeatedly and easily reconstructed (renewable advantage). The filter shows great potential for efficiently eliminating the hazards of contaminants in actual oily sewage and thus protect human health.

Surfactant-Free Emulsion of Epoxy Resin/Sodium Alginate for Achieving Robust Underwater Superoleophobic Coating via a Combination of Phase Separation and Biomineralization

Underwater superoleophobic coatings exhibit promising prospects in the field of oil contamination resistance. However, their poor durability, stemming from the fragile structures and unstable hydrophilicity, greatly restricted their development. In this report, we proposed a novel strategy of combination water-induced phase separation and biomineralization to prepare the robust underwater superoleophobic epoxy resin-calcium alginate (EP-CA) coating by utilizing a surfactant-free emulsion of epoxy resin/sodium alginate (EP/SA). The EP-CA coating not only exhibited excellent adhesion to various substrates, but also had remarkable resistance to the physical/chemical attacks such as abrasion, acid, alkali and salt. It could also protect the substrate (e.g., PET substrate) from the damage of organic solution and the fouling of crude oil. This report provides a new perspective to fabricate robust superhydrophilic coating with a facile way.

Robust Underwater Oil-Repellent Biomimetic Ceramic Surfaces: Combining the Stability and Reproducibility of Functional Structures

Robust underwater oil-repellent materials combining high mechanical strength and durability with superwettability and low oil adhesion are needed to build oil-repellent devices able to work in water, to manipulate droplet behavior, etc. However, combining all of these properties within a single, durable material remains a challenge. Herein, we fabricate a robust underwater oil-resistant material (Al₂O₃) with all of the above properties by gel casting. The micro/nanoceramic particles distributed on the surface endow the material with excellent underwater superoleophobicity (∼160°) and low oil adhesion (<4 μN). In addition, the substrate exhibits typical ceramic characteristics such as good antiacid/alkali properties, high salt resistance, and high load tolerance. These excellent properties make the material not only applicable to various liquid environments but also resistant to the impact of particles and other physical damage. More importantly, the substrate could still exhibit underwater superoleophobicity after being worn under specific conditions, as wear will create new surfaces with similar particle size distribution. This approach is easily scalable for mass production, which could open a pathway for the fabrication of practical underwater long-lasting functional interfacial materials.

Green Preparation of a Carboxymethyl Cellulose-Coated Membrane for Highly Efficient Separation of Crude Oil-In-Water Emulsions

Developing high-performance membranes is an extremely significant strategy to combat increasing severe oil pollution. However, most of the previously reported superwettable membranes have been inevitably involved with the use of toxic solvents and complicated preparation processes. In addition, most of them lacked the capacity of separating crude oil-in-water emulsions. Herein, a facile and green strategy is employed to fabricate a polytetrafluoroethylene (PTFE) membrane with a mixed suspension of PDA@ZIF-8 and carboxymethyl cellulose (CMC) using water as a solvent via the vacuum filtration method. Combining hydrophilic property with micro-nano-roughness, the CMC-PDA@ZIF-8-coated PTFE membrane (CPZP membrane) exhibits excellent underwater superoleophobicity. More importantly, the separation efficiency of various surfactant-stabilized oil-in-water emulsions including crude oil/water emulsion is higher than 99.2% with a flux up to 1306.5 L m^-2 h^-1, and the separation performance remains nearly the same after 10 cycles. Moreover, outstanding underwater superoleophobic and self-cleaning properties are maintained after long-distance sandpaper abrasion and multiple bending tests. Meanwhile, its exceptional separation performance is still maintained in harsh environments (3.5 wt % NaCl, 1 M HCl, 60 °C hot water) even after immersing it for 24 h. Therefore, this green-prepared and high-performance membrane has tremendous application prospects in treating oily wastewater.

Facile Construction and Fabrication of a Superhydrophobic and Super Oleophilic Stainless Steel Mesh for Separation of Water and Oil

The fluoride-free fabrication of superhydrophobic materials for the separation of oil/water mixtures has received widespread attention because of frequent offshore oil exploration and chemical leakage. In recent years, oil/water separation materials, based on metal meshes, have drawn much attention, with significant advantages in terms of their high mechanical strength, easy availability, and long durability. However, it is still challenging to prepare superhydrophobic metal meshes with high-separation capacity, low costs, and high recyclability for dealing with oil–water separation. In this work, a superhydrophobic and super oleophilic stainless steel mesh (SSM) was successfully prepared by anchoring Fe₂O₃ nanoclusters (Fe₂O₃-NCs) on SSM via the in-situ flame synthesis method and followed by further modification with octadecyltrimethoxysilane (OTS). The as-prepared SSM with Fe₂O₃-NCs and OTS (OTS@Fe₂O₃-NCs@SSM) was confirmed by a field emission scanning electron microscope (FESEM), transmission electron microscope (TEM), energy dispersive spectrometer (EDS), X-ray photoelectron spectrometer (XPS), and X-ray diffractometer (XRD). The oil–water separation capacity of the sample was also measured. The results show that the interlaced and dense Fe₂O₃-NCs, composed of Fe₂O₃ nanoparticles, were uniformly coated on the surface of the SSM after the immerging-burning process. Additionally, a compact self-assembled OTS layer with low surface energy is coated on the surface of Fe₂O₃-NCs@SSM, leading to the formation of OTS@Fe₂O₃-NCs@SSM. The prepared OTS@Fe₂O₃-NCs@SSM shows excellent superhydrophobicity, with a water static contact angle of 151.3°. The separation efficiencies of OTS@Fe₂O₃-NCs@SSM for the mixtures of oil/water are all above 98.5%, except for corn oil/water (97.5%) because of its high viscosity. Moreover, the modified SSM exhibits excellent stability and recyclability. This work provides a facile approach for the preparation of superhydrophobic and super oleophilic metal meshes, which will lead to advancements in their large-scale applications on separating oil/water mixtures.

Rational design of Janus nanofibrous membranes with novel under-oil superhydrophilic/superhydrophobic asymmetric wettability for water-in-diesel emulsion separation

Endowing nanofibrous membranes with special wettability has always been the dominant strategy to improve the separation performance for water-in-oil emulsions. In this work, a rational design of deacetylated cellulose acetate/polyvinylidene fluoride (dCA/PVDF) Janus nanofibrous membrane, with asymmetric wettability in either air, water or diesel environment, was developed via sequential electrospinning PVDF and CA membranes followed by alkali treatment. In the process of water-in-diesel emulsion separation, the under-diesel superhydrophilic dCA layer is able to capture the emulsified water and strengthens the demulsification ability of the Janus membrane, while the under-diesel superhydrophobic PVDF layer acts as a water barrier and further improves the separation ability. The Janus membrane therefore exhibited prominent separation performance not only for the water/diesel mixture (separation efficiency 99.98%) but also for the surfactant-stabilized water-in-diesel emulsion with l vol% water (separation efficiency 97.74%). Moreover, the Janus membrane maintained high separation efficiency over 96% after repeated use for 50 times or soaking in corrosive solutions for 24 h. The Janus dCA/PVDF nanofibrous membrane possesses competitive efficiency, reusability and acid/alkali resistance, making it a promising candidate as the separation membrane for the surfactant-stabilized water-in-diesel emulsion.

Hydrophilic and underwater superoleophobic porous graphitic carbon nitride (g-C3N4) membranes with photo-Fenton self-cleaning ability for efficient oil/water separation

Due to the great fouling resistance property, (super)hydrophilic/underwater superoleophobic membranes are prevalent candidates for oil-polluted wastewater treatment. Even so, membrane fouling inevitably occurs during long-term operation. Therefore, it is of great significance to construct anti-fouling membranes with robust flux recovery. Herein, a polyvinyl pyrrolidone (PVP) coated porous potassium-doped g-C₃N₄ (PKCN) membrane was fabricated for the first time by vacuum filtration. The as-prepared membrane displays enhanced hydrophilicity and underwater superoleophobicity. The permeability of the membrane increased significantly after sonication treatment, which is attributed to the increased pore volume and small nanosheets size that shorten the transport pathway of water molecules. Importantly, owing to the high photo-Fenton activity, the PKCN membrane exhibits fast (within 15 min) and excellent flux recovery (96.5%) after the photo-Fenton cleaning process. Furthermore, after 10 repeated usages, the PKCN membrane still keeps stable permeability and excellent purification efficiency. This work opens a door for developing self-cleaning membranes with the superior anti-fouling ability for effective oil/water separation.

Mussel-Inspired Ag NPs Immobilized on Melamine Sponge for Reduction of 4-Nitrophenol, Antibacterial Applications and Its Superhydrophobic Derivative for Oil-Water Separation

A functional material integrated with a variety of functions is highly desired in wastewater treatment. In this research, a mussel-inspired method of immobilizing silver nanoparticles on the skeleton of a melamine sponge is proposed and applied for water remediation. Ag NPs were reduced in situ and grown on a polydopamine-modified melamine sponge. The catalytic reduction of 4-nitrophenol (4-NP) in the presence of the obtained MS-PDA-Ag was evaluated, and the results demonstrated that the MS-PDA-Ag presented high catalytic reduction activity. In addition, the monolithic MS-PDA-Ag presents excellent reusability with no remarkable decrease in catalytic efficiency after multiple reuses. Owing to the immobilized Ag NPs, the MS-PDA-Ag can also effectively inhibit the growth of bacteria against both gram-positive and gram-negative species, making it possible for bacteria elimination in polluted water. To further explore the possibility of utilizing the MS-PDA-Ag for versatile applications, a superhydrophobic derivative (S-MS-PDA-Ag) was prepared by coating a low-surface-energy substance (octadecanethiol) on the surface of MS-PDA-Ag. The obtained S-MS-PDA-Ag presents the capacities of oil/organics adsorption and water repellence, which can separate the insoluble oil/organics from water. The melamine sponge immobilized with Ag NPs demonstrates prominent catalytic reduction of 4-NP, antibacterial activity and the superhydrophobic derivative presents the capacity of insoluble oil/organics separation from oil-water mixtures, exhibiting high potential in the remediation of polluted water.

Cracked-earth-like titanium carbide MXene membranes with abundant hydroxyl groups for oil-in-water emulsion separation

Membrane separation technology is one of the best methods to deal with wastewater released from oil spills and industrial wastewater. Therefore, we designed and prepared hydroxyl-rich titanium carbide MXene materials and filtered them onto a commercial polyvinylidene fluoride substrate membrane to obtain a cracked-earth-like MXene membrane with abundant hydroxyl groups and excellent underwater wettability. The underwater oil contact and sliding angles were approximately 157° and less than 3°, respectively. Moreover, the membrane effectively separated a variety of surfactant-stabilized stable emulsions with a high permeation flux of up to 6385 L m^-2h^-1 bar^-1 and offered adequate performance after five cycles of the separation experiment. Additionally, the membrane exhibited remarkable resistance toward corrosive chemicals without any decrease in its underwater wettability performance. For example, the membrane was used to separate the emulsions containing alkali, salt, and acid. This study provides a new strategy to resolve the oily wastewater disposal problem by fabricating a cracked-earth-like MXene membrane with abundant hydroxyl groups.

Synthesis of Si-Based High-Efficiency and High-Durability Superhydrophilic-Underwater Superoleophobic Membrane of Oil-Water Separation

Oil pollution is caused by the frequent discharge of contaminated industrial wastewater and accidental oil spills and is a severe environmental and health concern. Therefore, efficient materials and processes for effective oil–water separation are being developed. Herein, SiO₂-Na₂SiO₃-coated stainless steel fibers (SSF) with underwater superoleophobic and low-adhesion properties were successfully prepared via a one-step hydrothermal process. The modified surfaces were characterized with scanning electron microscopy (SEM), and contact angle measurements to observe the surface morphology, confirm the successful incorporation of SiO₂, and evaluate the wettability, as well as with X-ray diffraction (XRD). The results revealed that SiO₂ nanoparticles were successfully grown on the stainless-steel fiber surface through the facile hydrothermal synthesis, and the formation of sodium silicate was detected with XRD. The SiO₂-Na₂SiO₃-coated SSF surface exhibited superior underwater superoleophobic properties (153–162°), super-hydrophilicity and high separation efficiency for dichloromethane–water, n-hexane–water, tetrachloromethane–water, paroline–water, and hexadecane–water mixtures. In addition, the as-prepared SiO₂-Na₂SiO₃-coated SSF demonstrated superior wear resistance, long-term stability, and re-usability. We suggest that the improved durability may be due to the presence of sodium silicate that enhanced the membrane strength. The SiO₂-Na₂SiO₃-coated SSF also exhibited desirable corrosion resistance in salty and acidic environments; however, further optimization is needed for their use in basic media. The current study presents a novel approach to fabricate high-performance oil–water separation membranes.