Self-supported amorphous phosphide catalytic electrodes for electrochemical hydrogen production coupling with methanol upgrading

Self-supported copper-cobalt oxide hybrid electrode for bifunctionally electrocatalytic nitrate reduction and methanol oxidation reactions

Electrochemical nitrate reduction reaction (NO3RR) to ammonia (NH3) is a sustainable approach to upcycle nitrate (NO3-) pollutant, the further pairing of cathodic NO3RR with anodic methanol oxidation reaction (MOR) enables coproduction of NH3 and formate chemicals by electrolysis at enhanced energy efficiency. Bifunctional catalytic electrode for both reactions is crucial for achieving such a target. In view of the strong NO3- adsorption ability of copper (Cu) and the high active hydrogen adsorption ability of cobalt (Co) based compound, the catalyst composed of Cu and Co elements facilitates the deoxidation and complete hydrogenation of NO3- into NH3. In addition, the Cu- and Co-containing material is also possible catalyst or precatalyst for MOR. Herein, a self-supported Cu-cobalt oxide (CoO) hybrid onto nickel foam substrate, denoted as Cu-CoO/NF electrode, was fabricated by electrodeposition at negative potential. Due to the relaying effect of Cu and CoO components during NO3RR, the Cu-CoO/NF achieved a decent faradaic efficiency (FE) of 84 ± 4 % and an NH3 yield of 0.40 ± 0.02 mmol h-1 cm-2 at a high operation potential of -0.1 V. Moreover, the Cu-CoO/NF demonstrated high MOR property for formate production at significantly reduced potential (over 0.2 V) compared to the oxygen evolution reaction. The NO3RR-MOR coelectrolyser enabled coproduction of NH3 and formate at reduced energy consumption. This work provides a promising paradigm for pairwise production of valuable chemicals via rational design of catalytic electrode and construction of coelectrolysis system.

Molybdenum iron carbide-copper hybrid as efficient electrooxidation catalyst for oxygen evolution reaction and synthesis of cinnamaldehyde/benzalacetone

Oxygen evolution reaction (OER) is the efficiency limiting half-reaction in water electrolysis for green hydrogen production due to the 4-electron multistep process with sluggish kinetics. The electrooxidation of thermodynamically more favorable organics accompanied by CC coupling is a promising way to synthesize value-added chemicals instead of OER. Efficient catalyst is of paramount importance to fulfill such a goal. Herein, a molybdenum iron carbide-copper hybrid (Mo2C-FeCu) was designed as anodic catalyst, which demonstrated decent OER catalytic capability with low overpotential of 238 mV at response current density of 10 mA cm-2 and fine stability. More importantly, the Mo2C-FeCu enabled electrooxidation assisted aldol condensation of phenylcarbinol with α-H containing alcohol/ketone in weak alkali electrolyte to selective synthesize cinnamaldehyde/benzalacetone at reduced potential. The hydroxyl and superoxide intermediate radicals generated at high potential are deemed to be responsible for the electrooxidation of phenylcarbinol and aldol condensation reactions to afford cinnamaldehyde/benzalacetone. The current work showcases an electrochemical-chemical combined CC coupling reaction to prepare organic chemicals, we believe more widespread organics can be synthesized by tailored electrochemical reactions.

Ultrasonic-assisted Fenton reaction inducing surface reconstruction endows nickel/iron-layered double hydroxide with efficient water and organics electrooxidation

Nickel/iron-layered double hydroxide (NiFe-LDH) tends to undergo an electrochemically induced surface reconstruction during the water oxidation in alkaline, which will consume excess electric energy to overcome the reconstruction thermodynamic barrier. In the present work, a novel ultrasonic wave-assisted Fenton reaction strategy is employed to synthesize the surface reconstructed NiFe-LDH nanosheets cultivated directly on Ni foam (NiFe-LDH/NF-W). Morphological and structural characterizations reveal that the low-spin states of Ni2+ (t2g6eg2) and Fe2+ (t2g4eg2) on the NiFe-LDH surface partially transform into high-spin states of Ni3+ (t2g6eg1) and Fe3+ (t2g3eg2) and formation of the highly active species of NiFeOOH. A lower surface reconstruction thermodynamic barrier advantages the electrochemical process and enables the NiFe-LDH/NF-W electrode to exhibit superior electrocatalytic water oxidation activity, which delivers 10 mA cm-2 merely needing an overpotential of 235 mV. Besides, surface reconstruction endows NiFe-LDH/NF-W with outstanding electrooxidation activities for organic molecules of methanol, ethanol, glycerol, ethylene glycol, glucose, and urea. Ultrasonic-assisted Fenton reaction inducing surface reconstruction strategy will further advance the utilization of NiFe-LDH catalyst in water and organics electrooxidation.

Molybdenum, tungsten doped cobalt phosphides as efficient catalysts for coproduction of hydrogen and formate by glycerol electrolysis

H2 and formate are important energy carriers in fuel-cells and feedstocks in chemical industry. The hydrogen evolution reaction (HER) coupling with electro-oxidative cleavage of thermodynamically favorable polyols is a promising way to coproduce H2 and formate via electrochemical means, highly active catalysts for HER and electrooxidative cleavage of polycols are the key to achieve such a goal. Herein, molybdenum (Mo), tungsten (W) doped cobalt phosphides (Co2P) deposited onto nickel foam (NF) substrate, denoted as Mo-Co2P/NF and W-Co2P/NF, respectively, were investigated as catalytic electrodes for HER and electrochemical glycerol oxidation reaction (GOR) to yield H2 and formate. The W-Co2P/NF electrode exhibited low overpotential (η) of 113 mV to attain a current density (J) of -100 mA cm-2 for HER, while the Mo-Co2P/NF electrode demonstrated high GOR efficiency for selective production of formate. In situ Raman and infrared spectroscopic characterizations revealed that the evolved CoO2 from Co2P is the genuine catalytic sites for GOR. The asymmetric electrolyzer based on W-Co2P/NF cathode and Mo-Co2P/NF anode delivered a J = 100 mA cm-2 at 1.8 V voltage for glycerol electrolysis, which led to 18.2 % reduced electricity consumption relative to water electrolysis. This work highlights the potential of heteroelement doped phosphide in catalytic performances for HER and GOR, and opens up new avenue to coproduce more widespread commodity chemicals via gentle and sustainable electrocatalytic means.

Concurrent electrocatalytic hydrogen evolution and polyethylene terephthalate plastics reforming by self-supported amorphous cobalt iron phosphide electrode

The electrocatalytic hydrogen evolution reaction (HER) coupled with oxidative transformation of plastics into commodity chemical is a promising tactic to relieve the energy shortage and white pollution problems via sustainable and profitable manner, which necessitates highly active bifunctional catalytic electrode and meticulous construction of electrolysis system. Herein, a self-supported amorphous cobalt iron phosphide onto nickel foam (NF) substrate, labeled as CoFe-P/NF, was prepared by electrodeposition, which served as bifunctional catalytic electrode for alkali hydrogen evolution reaction (HER) and selective electrooxidation of polyethylene terephthalate (PET) plastic hydrolysate toward formate. Benefiting from the abundant catalytic sites within amorphous structure, the interelement synergy and sufficient exposure of catalyst to electrolyte, the self-supported CoFe-P/NF electrode displayed low overpotential (η100 of 168 mV at current density of J = 100 mA cm-2), decent stability for HER and fine tolerance to PET monomers. The CoFe-P/NF electrode could also catalyze selective electrooxidation of ethylene glycol (EG) component in PET hydrolysate to formate with high productivity (0.1 mmol cm-2h-1) and faradaic efficiency (FE, 90 %) at 1.5 V. The PET hydrolysate electrolysis system based on CoFe-P/NF enabled coproduction of H2 and value added formate at lower voltage (1.52 V at J = 20 mA cm-2) and energy consumption (84 % at J = 200 mA cm-2) relative to water electrolysis. This work showcases the coproduction of H2 fuel and formate by electrolysis of PET hydrolysate via rational design of bifunctional catalytic electrode. We believe such type of versatile catalytic electrodes can find application scenarios in electrosynthesis of more commodity chemicals and energy devices beyond the case herein.

Enhanced electrocatalytic efficiencies for water electrolysis and para-nitrophenol hydrogenation by self-supported nickel cobalt phosphide-nickel iron layered double hydroxide p-n junction

Charge redistribution across heterointerfaces is an important tactic to enhance the catalytic activities and bifunctionality of hybrid catalysts, especially for green hydrogen production from water electrolysis and harmless electrocatalytic valorization of organics. Herein, a self-supported p-n junction catalytic electrode was constructed by tandem electrodeposition of nickel cobalt phosphide (NiCoP) and nickel iron layered double hydroxide (NiFe LDH) onto Ni foam (NF) substrate, denoted as NiCoP@NiFe LDH/NF, to enhance the electrocatalytic capabilities for water electrolysis and hydrogenation of an organic, para-nitrophenol (4-NP). Benefitting from the charge redistribution across the p-n junction, high electrocatalytic efficiencies for oxygen evolution reaction (OER, overpotential of 388 mV at 100 mA cm-2) and hydrogen evolution reaction (HER, overpotential of 132 mV at 10 mA cm-2) could be achieved concurrently by the NiCoP@NiFe LDH/NF electrode, and both overpotentials were located within the mainstream levels in this domain. The bifunctional catalytic features enabled a full water electrolysis response of 10 mA cm-2 at 1.61 V. In addition, the p-n junction electrode catalyzed the hydrogenation of 4-NP at a conversion of 100%, para-aminophenol (4-AP) selectivity of 90% and faradaic efficiency (FE) of 88% at -0.18 V. The current work offers a feasible strategy for fulfilling electrochemical H2 production and hydrogenation valorization of 4-NP pollutant by constructing a self-supported p-n junction catalytic electrode.