Dry reforming of methane over Ni supported on doped CeO2: New insight on the role of dopants for CO2 activation

Highly Efficient Conversion of Greenhouse Gases Using a Quadruple Mixed Oxide-Supported Nickel Catalyst in Reforming Process

The greenhouse gas reduction as well as the utilization of more renewable and clean energy via a dry reforming reaction is of interest. The impact of a CeMgZnAl oxide quad-blend-supported Ni catalyst on performance and anticoking during dry reforming reactions at 700 °C was studied. A high Ce-Mg/Zn ratio, as seen in the CeMg0.5ZnAl-supported nickel catalyst, enhances lattice oxygen, and the presence of strong basic sites, along with the creation of the carbonate intermediate species, is accompanied by the production of gaseous CO through a gasification reaction between the carbon species and Ni-COads-lin site. The phenomena caused the outstanding performance of the Ni/CeMg0.5ZnAl catalyst-CH4 (84%),CO2 (83%) conversions, and the H2/CO (0.80) ratio; moreover, its activity was also stable throughout 30 h.

Dry Reforming of Methane over 5%Ni/Ce1-xTixO2 Catalysts Obtained via Synthesis in Supercritical Isopropanol

A series of 5%Ni/Ce_1-xTi_xO₂ catalysts was prepared with nickel impregnation of mixed Ce-Ti oxides obtained via synthesis in supercritical isopropanol. All oxides have a cubic fluorite phase structure. Ti is incorporated into the fluorite structure. Small amounts of impurities of TiO₂ or mixed Ce-Ti oxides appear with Ti introduction. Supported Ni is presented as the NiO or NiTiO₃ perovskite phase. Ti introduction increases total samples reducibility and results in stronger interaction of supported Ni with the oxide support. The fraction of rapidly replaced oxygen and the average tracer diffusion coefficient also increase. The number of metallic nickel sites decreased with increasing Ti content. All catalysts except Ni-CeTi0.45 demonstrate close activity in tests of dry reforming of methane. The lower activity of Ni-CeTi0.45 can be connected to Ni decoration with species of the oxide support. The incorporation of Ti prevents detachment of Ni particles from the surface and their sintering during dry reforming of methane.

Carbon Formation during Methane Dry Reforming over Ni-Containing Ceria-Zirconia Catalysts

Two series of Ni/Ce(Ti/Nb)ZrO₂ catalysts were prepared using citrate route and original solvothermal continuous flow synthesis in supercritical isopropanol and studied in dry reforming of methane (DRM). TEM, XPS and FTIRS of adsorbed CO confirm influence of support composition and preparation method on the catalysts' morphology and surface features. The oxygen mobility was studied by isotope heteroexchange with C¹⁸O₂. After testing in DRM, carbon deposits after catalysts' testing in DRM were investigated by temperature-programmed oxidation with thermo-gravimetric analysis. The lowest amounts of carbon deposits were obtained for unmodified Ni-CeZr and Ni-CeNbZr compositions. Ti addition lead to an increased amount of carbon, which was removed at higher temperatures. The use of supercritical supports also resulted in the formation of a higher amount of coke. Catalysts prepared by the supercritical synthesis were tested in DRM for 25 h. The highest activity drop was observed in the first three hours. For all compositions, close values of carbon deposits were revealed.

Dry Reforming of Methane on Ni/Nanorod-CeO2 Catalysts Prepared by One-Pot Hydrothermal Synthesis: The Effect of Ni Content on Structure, Activity, and Stability

The nanorod morphology of the CeO2 support has been recognized as more beneficial than other morphologies for catalytic activity in the dry reforming of methane. Ni/nanorod-CeO2 catalysts with different Ni contents were prepared by one-pot hydrothermal synthesis. Samples were characterized by X-ray diffraction (XRD), H2-temperature-programmed reduction (H2-TPR), H2-temperature-programmed desorption (H2-TPD), field emission scanning electron microscopy/energy dispersive spectroscopy (FE-SEM/EDS), Brunauer–Emmet–Teller (BET) and Barrett–Joyner–Halenda (BHJ) analysis. The effect of Ni content on the size and the intrinsic strain of ceria was analyzed by the Size–Strain plot and Williamson–Hall plot of XRD data. The average Ni particle size and Ni dispersion were determined by H2-TPD. XRD and H2-TPR analysis revealed a strong Ni–support interaction that limited nickel sintering. The activity for the dry reforming of methane was tested with the stoichiometric mixture CO2:CH4:N2:He = 20:20:20:140, gas hourly space velocity (GHSV) = 300 L g−1 h−1, and temperatures in the range of 545–800 °C. The turnover frequency (TOF) value increased linearly with the average Ni particle size in the range of 5.5–33 nm, suggesting the structure sensitivity of the reaction. Samples with Ni loading of 4–12 wt.% showed high H2/CO selectivity and stability over time on stream, whereas the sample with a Ni loading of 2 wt.% was less selective and underwent rapid deactivation. Only a small amount of nanotubular carbon was observed by FE-SEM after the time-on-stream experiment. Deactivation of the low-Ni-content sample is ascribed to the easier oxidation of the small Ni particles.

Ni/CeO2 Catalyst Prepared via Microimpinging Stream Reactor with High Catalytic Performance for CO2 Dry Reforming Methane

Methane reforming with carbon dioxide (DRM) is one promising way to achieve carbon neutrality and convert methane to syngas for high-value chemical production. Catalyst development with better performance is the key to its potential large-scale industrial application due to its deactivation caused by carbon deposition and metal sintering. Hence, a Ni/CeO2 catalyst (Ni/CeO2-M) with higher CO2 conversion and better stability is prepared, supported on CeO2 precipitated via a novel microimpinging stream reactor. A series of ex-situ or in-situ characterizations, such as CO titration measurements, two-step transient surface reaction (two-step TSR), CO2 and CH4 temperature-programmed surface reaction (CO2-TPSR and CH4-TPSR), X-ray absorption fine structure (XAFS), and in-situ Raman spectroscopy study, were used to investigate its structure and mechanism. In contrast to Ni supported on commercial CeO2 (Ni/CeO2-C), the Ni/CeO2-M catalyst with stronger lattice oxygen mobility and higher oxygen storage capacity enhances its CO2 activation ability and carbon deposition. The Ni particle size of the Ni/CeO2-M catalyst decreased, and a higher oxidation state was obtained due to the strong metal–support interaction. Besides the reaction performance improvement of the Ni/CeO2-M catalyst, the novel microimpinging stream reactor could achieve catalyst continuous production with a high preparation efficiency. This work provides a novel method for the high-performance catalyst preparation for DRM reaction and its mechanism study gives a deep insight into high-performance catalyst development via bottom-up study.

CeO2-Based Heterogeneous Catalysts in Dry Reforming Methane and Steam Reforming Methane: A Short Review

Transitioning to lower carbon energy and environment sustainability requires a reduction in greenhouse gases such as carbon dioxide (CO2) and methane (CH4) that contribute to global warming. One of the most actively studied rare earth metal catalysts is cerium oxide (CeO2) which produces remarkable improvements in catalysts in dry reforming methane. This paper reviews the management of CO2 emissions and the recent advent and trends in bimetallic catalyst development utilizing CeO2 in dry reforming methane (DRM) and steam reforming methane (SRM) from 2015 to 2021 as a way to reduce greenhouse gas emissions. This paper focus on the identification of key trends in catalyst preparation using CeO2 and the effectiveness of the catalysts formulated.

Sustainable Synthesis of a Highly Stable and Coke-Free Ni@CeO2 Catalyst for the Efficient Carbon Dioxide Reforming of Methane

A facile and green synthetic strategy is developed in this paper for the construction of an efficient catalyst for the industrially important carbon dioxide reforming of methane, which is also named the dry reforming of methane (DRM). Through controlling the synthetic strategy and Ni content, a high-performance Ni@CeO2 catalyst was successfully fabricated. The catalyst showed superb efficiency for producing the syngas with high and stable conversions at prolonged operating conditions. Incorporating Ni during the ceria (CeO2) crystallization resulted in a more stable structure and smaller nanoparticle (NP) size with a more robust interaction with the support than loading Ni on CeO2 supports by the conventional impregnation method. The H2/CO ratio was almost 1.0, indicating the promising applicability of utilizing the obtained syngas for the Fischer–Tropsch process to produce worthy chemicals. No carbon deposits were observed over the as-synthesized catalyst after operating the DRM reaction for 50.0 h, even at a more coke-favoring temperature (700 ∘C). Owing to the superb resistance to coke and sintering, control of the size of the Ni-NPs, uniform dispersion of the active phase, and potent metal interaction with the support, the synthesized catalyst achieved a magnificent catalytic activity and durability during serving for the DRM reaction for extended operating periods.

One-Pot Synthesis of Ni0.05Ce0.95O2−δ Catalysts with Nanocubes and Nanorods Morphology for CO2 Methanation Reaction and in Operando DRIFT Analysis of Intermediate Species

The valorization of CO2 via renewable energy sources allows one to obtain carbon-neutral fuels through its hydrogenation, like methane. In this study, Ni0.05Ce0.95O2−δ catalysts were prepared using a simple one-pot hydrothermal method yielding nanorod and nanocube particles to be used for the methanation reaction. Samples were characterized by XRD, BET, TEM, H2-TPR, and H2-TPD experiments. The catalytic activity tests revealed that the best performing catalyst was Ni0.05Ce0.95O2−δ, with nanorod morphology, which gave a CO2 conversion of 40% with a selectivity of CH4 as high as 93%, operating at 325 °C and a GHSV of 240,000 cm3 h−1 g−1. However, the lower activation energy was found for Ni0.05Ce0.95O2−δ catalysts with nanocube morphology. Furthermore, an in operando diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) analysis was performed flowing CO2:H2 or CO:H2 mixture, showing that the main reaction pathway, for the CO2 methanation, is the direct hydrogenation of formate intermediate.

Methane Dry Reforming by Ni-Cu Nanoalloys Anchored on Periclase-Phase MgAlOx Nanosheets for Enhanced Syngas Production

Stable and efficient syngas production via methane dry reforming is highly desirable as it utilizes two greenhouse gases simultaneously. In this work, active Ni-Cu nanoalloys stably anchored on periclase-phase MgAlO_x nanosheets were successfully synthesized by a hydrothermal method. These highly dispersed small Ni-Cu alloys strongly interacted with the periclase-phase MgAlO_x nanosheets, on which abundant base sites were accessible. On the optimal catalyst (6Ni6CuMgAl-S), methane and carbon dioxide conversion always reached 85 and 90% at 700 °C under a gas hour speed velocity of 40,000 mL/g_cat h for more than 70 h. The hydrogen production rate was maintained at 1.8 mmol/min, and the ratio of H₂/CO was kept at approximately 0.96 under a CH₄ and CO₂ flow rate of 25 mL/min. Coke deposition and Ni sintering were effectively suppressed by the formation of a Ni-Cu alloy, the laminar structure, and the periclase phase of the MgAlO_x support. Moreover, the alloy nanoparticles were reconstructed into a segregated Ni-Cu alloy structure in response to the reaction environment, and this structure was more stable and still active. Density functional theory calculations showed that carbon adsorption was inhibited on the segregated Ni-Cu alloy. Furthermore, the experimental thermogravimetric and O₂-TPO results confirmed the significant decrease in carbon deposition on the Ni-Cu alloy catalysts.

Alkali and Alkali-Earth Metals Incorporation to Ni/USY Catalysts for CO2 Methanation: The Effect of the Metal Nature

CO2 methanation is typically carried out using Ni-supported catalysts containing promoters such as alkali or alkali-earth metals to improve their properties. In this work, bimetallic Ni-based USY zeolite catalysts containing alkali (Li, K and Cs) and alkali-earth (Mg, Ca) metal compounds were prepared using the same conditions (15 wt% of metals; co-impregnation), characterized by N2 sorption, XRD, TGA, CO2 adsorption–desorption, DRS UV-Vis and H2-TPR, and finally applied in CO2 methanation reaction (86,100 mL h−1 g−1, PCO2 = 0.16 bar, H2:CO2 = 4:1). For each group, the effects of the second metal nature on the properties and performances were assessed. Alkali metals incorporation induced considerably low catalytic performances (CH4 yields < 26%), attributed to their negative impact on zeolite structure preservation. On the contrary, alkali-earth metal-containing catalysts exhibited lower structural damage. However, the formation of Ni-Mg mixed oxides in Ni-Mg/USY catalyst and CaCO3 during the reaction in Ni-Ca/USY sample could explain their performances, similar or lower than those obtained for Ni/USY catalyst. Among the studied metals, calcium was identified as the most interesting (CH4 yield of 65% at 415 °C), which was ascribed to the slight improvement of the Ni0 dispersion.

Kinetic Regularities of Methane Dry Reforming Reaction on Nickel-Containing Modified Ceria–Zirconia

The Ni-containing catalysts based on ceria–zirconia doped with Ti and Ti+Nb were prepared by the solvothermal method in supercritical fluids. Ni deposition was carried out by incipient wetness impregnation and the one-pot technique. All materials were investigated by a complex of physicochemical methods (XRD, BET, TEM, H2-TPR). Samples catalytic properties were studied in methane dry reforming in the plug-flow reactor. Conversions of CH4 and CO2, H2/CO ratio, and CO and H2 yields were measured, and detailed kinetics analysis was carried out. The influence of Ni loading method and support modification on the catalytic behavior in the methane dry reforming process was studied. The preparation method of catalysts affects the textural characteristics. For one-pot samples, pore volume and surface area are lower than for impregnated samples. For catalysts on modified supports, strong metal–support interaction was shown to increase catalytic activity. A reduction pretreatment of samples was shown to have significant influence on their catalytic properties. The kinetic parameters such as reaction rate constant at 700 °C, effective activation energy, and TOF were estimated and analyzed.

Smart Designs of Anti-Coking and Anti-Sintering Ni-Based Catalysts for Dry Reforming of Methane: A Recent Review

Dry reforming of methane (DRM) reaction has drawn much interest due to the reduction of greenhouse gases and production of syngas. Coking and sintering have hindered the large-scale operations of Ni-based catalysts in DRM reactions at high temperatures. Smart designs of Ni-based catalysts are comprehensively summarized in fourth aspects: surface regulation, oxygen defects, interfacial engineering, and structural optimization. In each part, details of the designs and anti-deactivation mechanisms are elucidated, followed by a summary of the main points and the recommended strategies to improve the catalytic performance, energy efficiency, and utilization rate.

Recent Progresses in the Design and Fabrication of Highly Efficient Ni-Based Catalysts With Advanced Catalytic Activity and Enhanced Anti-coke Performance Toward CO2 Reforming of Methane

CO₂ reforming of methane (CRM) can effectively convert two greenhouse gases (CO₂ and CH₄) into syngas (CO + H₂). This process can achieve the efficient resource utilization of CO₂ and CH₄ and reduce greenhouse gases. Therefore, CRM has been considered as a significantly promising route to solve environmental problems caused by greenhouse effect. Ni-based catalysts have been widely investigated in CRM reactions due to their various advantages, such as high catalytic activity, low price, and abundant reserves. However, Ni-based catalysts usually suffer from rapid deactivation because of thermal sintering of metallic Ni active sites and surface coke deposition, which restricted the industrialization of Ni-based catalysts toward the CRM process. In order to address these challenges, scientists all around the world have devoted great efforts to investigating various influencing factors, such as the option of appropriate supports and promoters and the construction of strong metal-support interaction. Therefore, we carefully summarized recent development in the design and preparation of Ni-based catalysts with advanced catalytic activity and enhanced anti-coke performance toward CRM reactions in this review. Specifically, recent progresses of Ni-based catalysts with different supports, additives, preparation methods, and so on, have been summarized in detail. Furthermore, recent development of reaction mechanism studies over Ni-based catalysts was also covered by this review. Finally, it is prospected that the Ni-based catalyst supported by an ordered mesoporous framework and the combined reforming of methane will become the future development trend.

Dry reforming of methane over nickel supported on Nd-ceria: enhancement of the catalytic properties and coke resistance

Nickel (5 wt%) supported on Nd-doped ceria was studied as catalysts in the DRM reaction at stoichiometric conditions in the range of 600–800 °C. Ce_1−xNd_xO_2−δ supports with different Nd contents (x = 0, 0.05, 0.1 and 0.2) were successfully synthesized. The role of oxygen vacancies by the incorporation of Nd³⁺ into the ceria lattice was investigated. These species were quantified by XRD and Raman spectroscopy, showing a linear dependence as a function of Nd content. Ni/Nd–ceria catalysts were prepared by wet impregnation. Although formation of oxygen vacancies, as well as microstructural features of the support (smaller crystallite sizes, higher surface area, and developed mesoporous structure) were improved as a function of the Nd content, no significant differences were observed in the catalytic properties of Ni/Nd–ceria in the DRM reaction. Despite this, compared to undoped ceria, all the Nd-doped CeO₂ catalysts present an enhanced activity and stability, and the best catalytic performance was observed in the Ni/Ce_0.95Nd_0.05O_2−δ sample. Quantification of carbon residues in spent catalysts showed, as expected, lower amounts in the Ni/Nd–ceria samples; nevertheless, among them, the catalyst with the higher amount of oxygen vacancies, is the one with the higher carbon residues. Incorporation of Nd in ceria changes the acid/base properties, diminishing the gasification capacity of the carbonaceous species. These results emphasize that the activity and stability in the Ni/Nd–ceria catalysts for the DRM reaction depend on two key factors, the redox and the acid/base properties of the CeO₂ supports, offering insights about the necessary and adequate balance between these properties.

The Nd-doped CeO₂ support enhances the reactivity of the catalysts, selectivity toward hydrogen and stability by improving coke deposition resistance.

Novel Ni/Ce(Ti)ZrO2 Catalysts for Methane Dry Reforming Prepared in Supercritical Alcohol Media

To achieve a high activity and coking stability of nickel catalysts in dry reforming of methane, materials comprised of ceria–zirconia doped by Ti were investigated as supports. Ceria–zirconia supports doped with titanium were prepared either via the Pechini method or by synthesis in supercritical alcohol media. Ni-containing catalysts were prepared by two techniques: standard incipient wetness impregnation and one-pot synthesis. The catalytic reaction of DRM to synthesis gas was carried out in the 600–750 °C range over 5% wt. Ni/Ce(Ti)ZrO2. Dried and calcined supports and catalysts were characterized by physicochemical methods including N2 adsorption, XRD, Raman, H2-TPR, and HRTEM. Both preparation methods led to formation of solid solution with cubic fluorite-like structure, as well as after addition of Ti. Introduction of Ti should provide improved oxygen storage capacity and mobility of support oxygen. The highest activity was observed with the catalyst of 5% wt. Ni/Ce0.75Ti0.2Zr0.05O2−δ composition due to optimized oxide support structure and support oxygen mobility.

Nickel-Containing Ceria-Zirconia Doped with Ti and Nb. Effect of Support Composition and Preparation Method on Catalytic Activity in Methane Dry Reforming

Nickel-containing mixed ceria-zirconia oxides also doped by Nb and Ti have been prepared by a citrate route and by original solvothermal continuous flow synthesis in supercritical alcohols. Nickel was subsequently deposited by conventional insipient wetness impregnation. The oxides are comprised of ceria-zirconia solid solution with cubic fluorite phase. Negligible amounts of impurities of zirconia are observed for samples prepared by citrate route and doped by Ti. Supports prepared by supercritical synthesis are single-phased. XRD data, Raman, and UV-Vis DR (diffuse reflectance) spectroscopy suggest increasing lattice parameter and amount of oxygen vacancies in fluorite structure after Nb and Ti incorporation despite of the preparation method. These structural changes correlate with the catalytic activity in a methane dry reforming reaction. Catalysts synthesized under supercritical conditions are more active than the catalysts of the same composition prepared by the citrate route. The catalytic activity of samples doped with Ti and Nb is two times higher in terms of TOF (turnover frequency) and increased stability of these catalysts is attributed with the highest oxygen mobility being crucial for gasification of coke precursors.

Nickel-Based Structured Catalysts for Indirect Internal Reforming of Methane

A structured catalyst for the dry reforming of methane (DRM) was investigated as a biogas pre-reformer for indirect internal reforming solid oxide fuel cell (IIR-SOFC). For this purpose, a NiCrAl open-cell foam was chosen as support and Ni-based samarium doped ceria (Ni-SmDC) as catalyst. Ni-SmDC powder is a highly performing catalyst showing a remarkable carbon resistance due to the presence of oxygen vacancies that promote coke gasification by CO2 activation. Ni-SmDC powder was deposited on the metallic support by wash-coating method. The metallic foam, the powder, and the structured catalyst were characterized by several techniques such as: N2 adsorption-desorption technique, X-ray diffraction (XRD), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDX), focused ion beam (FIB), temperature programmed reduction (H2-TPR), and Raman spectroscopy. Catalytic tests were performed on structured catalysts to evaluate activity, selectivity, and stability at SOFC operating conditions.

Dry Reforming of Methane Using Ce-modified Ni Supported on 8%PO4 + ZrO2 Catalysts

Dry reforming of methane (DRM) was studied in the light of Ni supported on 8%PO4 + ZrO2 catalysts. Cerium was used to modify the Ni active metal. Different percentage loadings of Ce (1%, 1.5%, 2%, 2.5%, 3%, and 5%) were tested. The wet incipient impregnation method was used for the preparation of all catalysts. The catalysts were activated at 700 °C for ½ h. The reactions were performed at 800 °C using a gas hourly space velocity of 28,000 mL (h·gcat)−1. X-ray diffraction (XRD), N2 physisorption, hydrogen temperature programmed reduction (H2-TPR), temperature programmed oxidation (TPO), temperature programmed desorption (TPD), and thermogravimetric analysis (TGA) were used for characterizing the catalysts. The TGA analysis depicted minor amounts of carbon deposition. The CO2-TPD results showed that Ce enhanced the basicity of the catalysts. The 3% Ce loading possessed the highest surface area, the largest pore volume, and the greatest pore diameter. All the promoted catalysts enhanced the conversions of CH4 and CO2. Among the promoted catalysts tested, the 10Ni + 3%Ce/8%PO4 + ZrO2 catalyst system operated at 1 bar and at 800 °C gave the highest conversions of CH4 (95%) and CO2 (96%). The stability profile of Cerium-modified catalysts (10%Ni/8%PO4 + ZrO2) depicted steady CH4 and CO2 conversions during the 7.5 h time on stream.

Kinetic study of the methane dry (CO2) reforming reaction over the Ce0.70La0.20Ni0.10O2−δ catalyst

The kinetic behaviour of the Ce_0.70La_0.20Ni_0.10O_2−δ catalyst during the methane dry reforming reaction was investigated in a fixed bed reactor in the temperature range of 923–1023 K with the partial pressure of CH₄ and CO₂ ranging between 5 and 50 kPa.

Oxidized Palladium Supported on Ceria Nanorods for Catalytic Aerobic Oxidation of Benzyl Alcohol to Benzaldehyde in Protic Solvents

In the present study, the catalytic activity of palladium oxide (PdOx) supported on ceria nanorods (CeO2-NR) for aerobic selective oxidation of benzyl alcohol (BnOH) to benzaldehyde (PhCHO) was evaluated. The CeO2-NR was synthesized hydrothermally and the Pd(NO3)2 was deposited by a wet impregnation method, followed by calcination to acquire PdOx/CeO2-NR. The catalysts were characterized by X-ray diffraction (XRD), temperature programmed reduction (TPR), transmission electron microscopy (TEM), Brunauer–Emmet–Teller (BET) surface area analysis, and X-ray photoelectron spectroscopy (XPS). In addition, the TPR-reduced PdOx/CeO2-NR (PdOx/CeO2-NR-Red) was studied by XRD, BET, and XPS. Characterizations showed the formation of CeO2-NR with (111) exposed plane and relatively high BET surface area. PdOx (x > 1) was detected to be the major oxide species on the PdOx/CeO2-NR. The activities of the catalysts in BnOH oxidation were evaluated using air, as an environmentally friendly oxidant, and various solvents. Effects of temperature, solvent nature and palladium oxidation state were investigated. The PdOx/CeO2-NR showed remarkable activity when protic solvents were utilized. The best result was achieved using PdOx/CeO2-NR and boiling ethanol as solvent, leading to 93% BnOH conversion and 96% selectivity toward PhCHO. A mechanistic hypothesis for BnOH oxidation with PdOx/CeO2-NR in ethanol is presented.