Structure–reactivity correlation in the oxygen reduction reaction: Activity of structurally well defined Au Pt1−/Pt(111) monolayer surface alloys

Progress in Experimental Methods Using Model Electrodes for the Development of Noble-Metal-Based Oxygen Electrocatalysts in Fuel Cells and Water Electrolyzers

Hydrogen plays a key role in maximizing the benefits of renewable energy, and the widespread adoption of water electrolyzers and fuel cells, which convert the chemical energy of hydrogen and electrical energy into each other, is strongly desired. Electrocatalysts used in these devices, typically in the form of nanoparticles, are crucial components because they significantly affect cell performance, but their raw materials rely on limited resources. In catalyst research, electrochemical experimental studies using model catalysts, such as single-crystal electrodes, have provided valuable information on reaction and degradation mechanisms, as well as catalyst development strategies aimed at overcoming the trade-off between activity and durability, across spatial scales ranging from the atomic to the nanoscale. Traditionally, these experiments are conducted using well-defined, simple model surfaces like bare single-crystal electrodes in pure systems. However, in recent years, experimental methods using more complex interfaces-while still precisely controlling elemental distribution, microstructure, and modification patterns-have been established. This paper reviews the history of those studies focusing on noble-metal-based electrocatalysts for oxygen reduction reactions and oxygen evolution reactions, which account for the majority of efficiency losses in fuel cells and water electrolyzers, respectively. Furthermore, potential future research themes in experimental studies using model electrodes are identified.

Site-specific reactivity of stepped Pt surfaces driven by stress release

Heterogeneous catalysts are widely used to promote chemical reactions. Although it is known that chemical reactions usually happen on catalyst surfaces, only specific surface sites have high catalytic activity. Thus, identifying active sites and maximizing their presence lies at the heart of catalysis research1-4, in which the classic model is to categorize active sites in terms of distinct surface motifs, such as terraces and steps1,5-10. However, such a simple categorization often leads to orders of magnitude errors in catalyst activity predictions and qualitative uncertainties of active sites7,8,11,12, thus limiting opportunities for catalyst design. Here, using stepped Pt(111) surfaces and the electrochemical oxygen reduction reaction (ORR) as examples, we demonstrate that the root cause of larger errors and uncertainties is a simplified categorization that overlooks atomic site-specific reactivity driven by surface stress release. Specifically, surface stress release at steps introduces inhomogeneous strain fields, with up to 5.5% compression, leading to distinct electronic structures and reactivity for terrace atoms with identical local coordination, and resulting in atomic site-specific enhancement of ORR activity. For the terrace atoms flanking both sides of the step edge, the enhancement is up to 50 times higher than that of the atoms in the middle of the terrace, which permits control of ORR reactivity by either varying terrace widths or controlling external stress. Thus, the discovery of the above synergy provides a new perspective for both fundamental understanding of catalytically active atomic sites and design principles of heterogeneous catalysts.

Electrocatalytic Oxygen Reduction to Produce Hydrogen Peroxide: Rational Design from Single-Atom Catalysts to Devices

Electrocatalytic production of hydrogen peroxide (H2O2) via the 2e- transfer route of the oxygen reduction reaction (ORR) offers a promising alternative to the energy-intensive anthraquinone process, which dominates current industrial-scale production of H2O2. The availability of cost-effective electrocatalysts exhibiting high activity, selectivity, and stability is imperative for the practical deployment of this process. Single-atom catalysts (SACs) featuring the characteristics of both homogeneous and heterogeneous catalysts are particularly well suited for H2O2 synthesis and thus, have been intensively investigated in the last few years. Herein, we present an in-depth review of the current trends for designing SACs for H2O2 production via the 2e- ORR route. We start from the electronic and geometric structures of SACs. Then, strategies for regulating these isolated metal sites and their coordination environments are presented in detail, since these fundamentally determine electrocatalytic performance. Subsequently, correlations between electronic structures and electrocatalytic performance of the materials are discussed. Furthermore, the factors that potentially impact the performance of SACs in H2O2 production are summarized. Finally, the challenges and opportunities for rational design of more targeted H2O2-producing SACs are highlighted. We hope this review will present the latest developments in this area and shed light on the design of advanced materials for electrochemical energy conversion.

Graphical abstract

Manipulating the oxygen reduction reaction pathway on Pt-coordinated motifs

Electrochemical oxygen reduction could proceed via either 4e--pathway toward maximum chemical-to-electric energy conversion or 2e--pathway toward onsite H2O2 production. Bulk Pt catalysts are known as the best monometallic materials catalyzing O2-to-H2O conversion, however, controversies on the reduction product selectivity are noted for atomic dispersed Pt catalysts. Here, we prepare a series of carbon supported Pt single atom catalyst with varied neighboring dopants and Pt site densities to investigate the local coordination environment effect on branching oxygen reduction pathway. Manipulation of 2e- or 4e- reduction pathways is demonstrated through modification of the Pt coordination environment from Pt-C to Pt-N-C and Pt-S-C, giving rise to a controlled H2O2 selectivity from 23.3% to 81.4% and a turnover frequency ratio of H2O2/H2O from 0.30 to 2.67 at 0.4 V versus reversible hydrogen electrode. Energetic analysis suggests both 2e- and 4e- pathways share a common intermediate of *OOH, Pt-C motif favors its dissociative reduction while Pt-S and Pt-N motifs prefer its direct protonation into H2O2. By taking the Pt-N-C catalyst as a stereotype, we further demonstrate that the maximum H2O2 selectivity can be manipulated from 70 to 20% with increasing Pt site density, providing hints for regulating the stepwise oxygen reduction in different application scenarios.

Bifunctional versus Defect-Mediated Effects in Electrocatalytic Methanol Oxidation

The most prominent and intensively studied anode catalyst material for direct methanol oxidation fuel cells consists of a combination of platinum (Pt) and ruthenium (Ru). Classically, their high performance is attributed to a bifunctional reaction mechanism where Ru sites provide oxygen species at lower overpotential than Pt. In turn, they oxidize the adsorbed carbonaceous reaction intermediates at lower overpotential; among these, the Pt site-blocking carbon monoxide. We demonstrate that well-defined Pt modified Ru(0001) single crystal electrodes, with varying Pt contents and different local PtRu configurations at the surface, are unexpectedly inactive for the methanol oxidation reaction. This observation stands in contradiction with theoretical predictions and the concept of bifunctional catalysis for this reaction. Instead, we suggest that pure Pt defect sites play a more critical role than bifunctional defect sites on the electrodes investigated in this work.

Design Strategies of Non-Noble Metal-Based Electrocatalysts for Two-Electron Oxygen Reduction to Hydrogen Peroxide

Hydrogen peroxide (H₂ O₂ ) is a highly value-added and environmentally friendly chemical with various applications. The production of H₂ O₂ by electrocatalytic 2e^- oxygen reduction reaction (ORR) has drawn considerable research attention, with a view to replacing the currently established anthraquinone process. Electrocatalysts with low cost, high activity, high selectivity, and superior stability are in high demand to realize precise control over electrochemical H₂ O₂ synthesis by 2e^- ORR and the feasible commercialization of this system. This Review introduces a comprehensive overview of non-noble metal-based catalysts for electrochemical oxygen reduction to afford H₂ O₂ , providing an insight into catalyst design and corresponding reaction mechanisms. It starts with an in-depth discussion on the origins of 2e^- /4e^- selectivity towards ORR for catalysts. Recent advances in design strategies for non-noble metal-based catalysts, including carbon nanomaterials and transition metal-based materials, for electrochemical oxygen reduction to H₂ O₂ are then discussed, with an emphasis on the effects of electronic structure, nanostructure, and surface properties on catalytic performance. Finally, future challenges and opportunities are proposed for the further development of H₂ O₂ electrogeneration through 2e^- ORR, from the standpoints of mechanistic studies and practical application.

Challenges in bimetallic multilayer structure formation: Pt growth on Cu monolayers on Ru(0001)

In a joint experimental and theoretical study, we investigated the formation and morphology of PtCu/Ru(0001) bimetallic surfaces grown at room and higher temperatures under UHV conditions. We obtained the PtCu/Ru(0001) surfaces by deposition of Pt atoms on a previously created Cu/Ru(0001) structure which includes only one Cu monolayer. Bimetallic surfaces prepared at different Pt coverages are investigated using STM imaging, revealing the existence of reconstruction lines and Cu islands. Although primarily created Cu islands continue growing in size by increasing Pt coverage, a continuous formation of new Cu islands is observed. This leads to an atypical exponential increase of the island density as well as to an atypical behavior of the average number of atoms per island for low Pt coverages. Although coalescence of the islands is observed for high Pt coverages, the island density remains almost constant in that regime. In order to understand the trends observed in the experiments, we study the stability of these surfaces, atom adsorption, and adatom diffusion using periodic density functional theory calculations. On the basis of the experimental observations and the first-principles calculations, we suggest a model that includes exchange of Pt adatoms with Cu surface atoms, Pt and Cu adatom diffusion, and attractive (repulsive) interactions between Cu (Pt) adatoms with substitutional Pt surface atoms, which explains the main trends in island formation and growth observed in the experiment.

Growth of epitaxial Pt1-xPbx alloys by surface limited redox replacement and study of their adsorption properties

The surface limited redox replacement (SLRR) method has been used to design two-dimensional Pt-Pb nanoalloys with controlled thickness, composition, and structure. The electrochemical behavior of these alloys has been systematically studied as a function of alloy composition. A single-cell, two-step SLRR protocol based on the galvanic replacement of underpotentially deposited monolayers of Pb with Pt was used to grow epitaxial Pt1-xPbx (x < 0.1) alloys of up to 10 ML thickness on Au substrates. It is shown that by varying the terminating potential of the galvanic replacement step, the Pb atomic content can be controlled in the films. Electrochemical analysis of the alloys showed that the adsorption of both H and CO exhibits similar, and systematic, decreases with small increases in the Pb content. These measurements, commonly used in electrocatalysis for the determination of active surface areas of Pt, suggested area values much lower than those expected based on the net Pt composition in the alloy as measured by XPS. These results show that Pb has a strong screening effect on the adsorption of both H and CO. Moreover, changes in alloy composition result in a negative shift in the potential of the peaks of CO oxidation that scales with the increase of Pb content. The results suggest electronic and bifunctional effects of incorporated Pb on the electrochemical behavior of Pt. The study illustrates the potential of the SLRR methodology, which could be employed in the design of 2-dimensional bimetallic Pt nanoalloys for fundamental studies of electrocatalytic behavior in fuel cell reactions dependent on the nature of alloying metal and its composition.

Towards the elucidation of the high oxygen electroreduction activity of PtxY: surface science and electrochemical studies of Y/Pt(111)

Insight into the high oxygen electroreduction activity of Pt_xY by studying single crystal Y/Pt(111).