Performance of a commercial industrial-scale UF-based process for treatment of oily wastewaters

Treatment of wastewater from petroleum industry: current practices and perspectives

Petroleum industry is one of the fastest growing industries, and it significantly contributes to economic growth in developing countries like India. The wastewater from a petroleum industry consist a wide variety of pollutants like petroleum hydrocarbons, mercaptans, oil and grease, phenol, ammonia, sulfide, and other organic compounds. All these compounds are present as very complex form in discharged water of petroleum industry, which are harmful for environment directly or indirectly. Some of the techniques used to treat oily waste/wastewater are membrane technology, photocatalytic degradation, advanced oxidation process, electrochemical catalysis, etc. In this review paper, we aim to discuss past and present scenario of using various treatment technologies for treatment of petroleum industry waste/wastewater. The treatment of petroleum industry wastewater involves physical, chemical, and biological processes. This review also provides scientific literature on knowledge gaps and future research directions to evaluate the effect(s) of various treatment technologies available.

Liquid–Liquid Continuous Extraction and Fractional Distillation for the Removal of Organic Compounds from the Wastewater of the Oil Industry

This is the first study to carry out a laboratory-scale assay to assess the potentiality of continuous liquid–liquid extraction with dichloromethane (CLLEDCM) and high-power fractional distillation (HPFD) as a treatment to decontaminate the wastewater generated by the petroleum industry (WW). The analytical parameters of treated wastewater (TWW) evidenced a remarkable quality improvement compared to the original WW. CLLEDCM–HPFD yielded 92.4%–98.5% of the WW mass as more environmentally friendly water. Compared to the original values determined in the WW, total petroleum hydrocarbon (TPH) decreased by 95.0%–100.0%, and the chemical oxygen demand (COD) decreased by 90.5%–99.9%. Taking into account the yield of the treated water, the amount of pollutant removed, and the risks of each process, the order of the potentiality of these treatments, from highest to lowest, was HPFD > CLLEDCM–HPFD > CLLEDCM. CLLEDCM treatment alone produced TWW with poorer quality, and the CLLEDCM–HPFD sequence involved the greatest consumption of time and energy (0.390–0.905 kWh/kg). CLLEDCM-only was the least effective treatment because the TWW obtained failed to comply with the regulations of oil-producing countries.

A novel integrated biodegradation-microfiltration system for sustainable wastewater treatment and energy recovery

This work assessed the treatment of wastewater generated from three different industries viz., paper and pulp, biomass gasification and dairy by biodegradation followed by membrane filtration. Batch biodegradation was first carried out using wastewater as the potential substrate for oleaginous Rhodococcus opacus with lipid accumulation intracellular; subsequently, a microfiltration system was applied to recover the bacterial biomass grown as well as for residual chemical oxygen demand (COD) removal from the effluent. The combined process showed excellent results in terms of COD removal from the industrial wastewaters, with the values 56.8%, 46.1% and 68.9% for dairy, paper and pulp and biomass gasification wastewaters, respectively, by biodegradation. These values were further improved to 92.7%, 87.6% and 88.2%, respectively, following the microfiltration step performed by employing a low-cost ceramic membrane. In addition, lipids accumulated by the bacterium were extracted and characterized for biodiesel production potential. Lipid characterization using ¹H NMR confirmed the presence of saturated fatty acids. Gas chromatography analysis of the transesterified lipids revealed the presence of methyl palmitate and methyl stearate. In addition, the estimated properties of the transesterified product affirmed its potential for biofuel application.

Thin Film Composite Membrane for Oily Waste Water Treatment: Recent Advances and Challenges

Oily wastewater discharge from various industry processes and activities have caused dramatic impacts on the human and environment. Treatment of oily wastewater using membrane technology has gained worldwide attention due to its efficiency in removing the amount and concentration of oil and grease as well as other specific pollutants in order to be reused or to fulfill stringent discharge standard. The application of thin film composite (TFC) membrane in reverse osmosis (RO) and forward osmosis (FO) for oily wastewater treatment is an emerging and exciting alternative in this field. This review presents the recent and distinctive development of TFC membranes to address the issues related to oily wastewater treatment. The recent advances in terms of TFC membrane design and separation performance evaluation are reviewed. This article aims to provide useful information and strategies, in both scientific knowledge advancement and practical implementation point of view, for the application TFC membrane for oily wastewater treatment.

Influence of Surface Properties of Filtration-Layer Metal Oxide on Ceramic Membrane Fouling during Ultrafiltration of Oil/Water Emulsion

In this work, ceramic ultrafiltration membranes deposited with different metal oxides (i.e., TiO2, Fe2O3, MnO2, CuO, and CeO2) of around 10 nm in thickness and similar roughness were tested for O/W emulsion treatment. A distinct membrane fouling tendency was observed, which closely correlated to the properties of the filtration-layer metal oxides (i.e., surface hydroxyl groups, hydrophilicity, surface charge, and adhesion energy for oil droplets). Consistent with the distinct bond strength of the surface hydroxyl groups, hydrophilicity of these common metal oxides is quite different. The differences in hydrophilicity consequently lead to different adhesion of these metal oxides toward oil droplets, consistent with the irreversible membrane fouling tendency. In addition, the surface charge of the metal oxide opposite to that of emulsion can help to alleviate irreversible membrane fouling in ultrafiltration. Highly hydrophilic Fe2O3 with the lowest fouling tendency could be a potential filtration-layer material for the fabrication/modification of ceramic membranes for O/W emulsion treatment. To the best of our knowledge, this is the first study clearly showing the correlations between surface properties of filtration-layer metal oxides and ceramic membrane fouling tendency by O/W emulsion.

Ceramic membrane fouling during ultrafiltration of oil/water emulsions: roles played by stabilization surfactants of oil droplets

Oil/water (O/W) emulsion stabilized by surfactants is the part of oily wastewater that is most difficult to handle. Ceramic membrane ultrafiltration presently is an ideal process to treat O/W emulsions. However, little is known about the fouling mechanism of the ceramic membrane during O/W emulsion treatment. This paper investigated how stabilization surfactants of O/W emulsions influence the irreversible fouling of ceramic membranes during ultrafiltration. An unexpected phenomenon observed was that irreversible fouling was much less when the charge of the stabilization surfactant of O/W emulsions is opposite to the membrane. The less ceramic membrane fouling in this case was proposed to be due to a synergetic steric effect and demulsification effect which prevented the penetration of oil droplets into membrane pores and led to less pore blockage. This proposed mechanism was supported by cross section images of fouled and virgin ceramic membranes taken with scanning electron microscopy, regression results of classical fouling models, and analysis of organic components rejected by the membrane. Furthermore, this mechanism was also verified by the existence of a steric effect and demulsification effect. Our finding suggests that ceramic membrane oppositely charged to the stabilization surfactant should be applied in ultrafiltration of O/W emulsions to alleviate irreversible membrane fouling. It could be a useful rule for ceramic membrane ultrafiltration of oily wastewater.