CO2 sequestration using waste concrete and anorthosite tailings by direct mineral carbonation in gas-solid-liquid and gas-solid routes

CO2 Mineralization Methods in Cement and Concrete Industry

Production of Portland clinker is inherently associated with CO2 emissions originating from limestone decomposition, the irreplaceable large-scale source of calcium oxide needed. Besides carbon capture and storage, CO2 mineralization is the only lever left to reduce these process emissions. CO2 mineralization is a reversal reaction to clinker production—CO2 is bound into stable carbonates in an exothermic process. It can be applied in several environmentally and economically favorable ways at different stages of clinker, cement and concrete life cycle. These possibilities are assessed and discussed in this contribution. The results demonstrate that when combined with concrete recycling, the complete circularity of all its constituents, including the process CO2 emissions from the clinker, can be achieved and the overall related CO2 intensity significantly reduced.

Evaluation of the CO2 Storage Capacity in Sandstone Formations from the Southeast Mesohellenic trough (Greece)

This study investigates the capability of the Southeast Mesohellenic Trough (SE MHT) sandstone formations to serve as a potential reservoir for CO2 storage in response to the emerging climate change issues by promoting environmentally friendly mineral sequestration applications. Sandstone samples, for the first time, were evaluated for their petrographic characteristics, mineral chemistry, geochemical properties, as well as their petrophysical and gas adsorption properties through tests. The sandstones were tested and classified into distinct groups. The most promising site to be considered for pilot CO2 storage testing is the Pentalofos Formation locality since its sandstones display specific mineral phases with the proper modal composition to conceivably react with injected CO2, leading to the development of newly formed and stable secondary mineral phases. The gas adsorption results are also more encouraging for sandstones from this sedimentary formation. All the measured UCS (uniaxial compressive strength), Ei (bending stiffness), and ν (Poisson’s ratio) results are above those dictated by international standards to perform CO2 storage practices safely. Furthermore, the specified targeted locality from the Pentalofos Formation holds the geological advantage of being overlaid by an impermeable cap-rock formation, making it suitable for deploying CO2 mineralization practices. The demarcated area could permanently store a calculated amount of ~50 × 105 tons of CO2 within the geological reservoir by reacting with the specified mineral phases, as specified through the proposed petrographic PrP index (potential reactive phases).

Investigation of Mineral Carbonation with Direct Bubbling into Concrete Sludge

Mineral carbonation, which is CO₂ fixation through a carbonation reaction using alkaline earth metals, is being investigated as a carbon capture and utilization method to reduce CO₂ atmospheric emissions. Concrete sludge is an alkali waste material from the concrete industry and contains abundant calcium components. We investigated the applicability of concrete sludge for mineral carbonation. In this study, gas containing CO₂ was bubbled through the model concrete sludge solution and the effects of the solid-liquid ratio, bubbling time, gas flow rate, and the partial pressure of CO₂ on the CO₂ fixation ratio and fixation rate were investigated. The CO₂ fixation ratio decreased with increasing CO₂ bubbling time, CO₂ flow rate, and CO₂ partial pressure. The CO₂ fixation rate increased with increasing CO₂ flow rate and CO₂ partial pressure. The formation of calcite, a form of calcium carbonate, was confirmed.

Utilization of Gaseous Carbon Dioxide and Industrial Ca-Rich Waste for Calcium Carbonate Precipitation: A Review

Technologies for the management of various types of waste and the production of useful products from them are currently widely studied. Both carbon dioxide and calcium-rich waste from various production processes are problematic wastes that can be used to produce calcium carbonate. Therefore, the purpose of this paper is to provide an overview about the state of the development of processes that use these two wastes to obtain a valuable CaCO3 powder. The paper reviews the current research on the use of post-distillation liquid from the Solvay process, steelmaking slag, concrete, cement, and gypsum waste as well as some others industrial Ca-rich waste streams in the calcium carbonate precipitation process via carbonation route. This work is an attempt to collect the available information on the possibility of influencing the characteristics of the obtained calcium carbonate. It also indicates the possible limitations and implementation problems of the proposed technologies.

Waste Concrete Valorization; Aggregates and Mineral Carbonation Feedstock Production

Concrete is a major constituent of our world. Its contributes to building society but is also an important contributor to the global CO2 emissions. The combination of waste concrete recycling and greenhouse gas abatement is obviously an interesting approach. Mineral carbonation is the methodology that allows the use of calcium oxide within the concrete and transform it into carbonates with the CO2. Following previous results, carbonation experiments were performed using concrete paste extracted from a waste concrete sample after aggregate separation. The latter was performed after crushing and attrition followed by sieving to obtain three fractions. The coarser one composed of aggregates, the second of sand and the last, a fine powder of waste concrete paste (MCF). The MCF is then used in carbonation experiments in an 18.7 L stirred reactor with a diluted source of CO2 following previously optimized conditions. Different S/L ratios were experimented. The results show that 110 kg of CO2 can be stored per ton of MCF obtained after separation. Using the mass balance obtained from the experiments, an economic evaluation was performed on both aggregate separation and carbonation. While the first step can be profitable, using the MCF as a material for industrial flue gas abatement is less evident, both on the applicability and the feasibility.

Process development for elemental recovery from PGM tailings by thermochemical treatment: Preliminary major element extraction studies using ammonium sulphate as extracting agent

Mine tailings can represent untapped secondary resources of non-ferrous, ferrous, precious, rare and trace metals. Continuous research is conducted to identify opportunities for the utilisation of these materials. This preliminary study investigated the possibility of extracting major elements from South African tailings associated with the mining of Platinum Group Metals (PGM) at the Two Rivers mine operations. These PGM tailings typically contain four major elements (11% Al2O3; 12% MgO; 22% Fe2O3; 34% Cr2O3), with lesser amounts of SiO2 (18%) and CaO (2%). Extraction was achieved via thermochemical treatment followed by aqueous dissolution, as an alternative to conventional hydrometallurgical processes. The thermochemical treatment step used ammonium sulphate, a widely available, low-cost, recyclable chemical agent. Quantification of the efficiency of the thermochemical process required the development and optimisation of the dissolution technique. Dissolution in water promoted the formation of secondary iron precipitates, which could be prevented by leaching thermochemically-treated tailings in 0.6M HNO3 solution. The best extraction efficiencies were achieved for aluminium (ca. 60%) and calcium (ca. 80%). 35% iron and 32% silicon were also extracted, alongside chromium (27%) and magnesium (25%). Thermochemical treatment using ammonium sulphate may therefore represent a promising technology for extracting valuable elements from PGM tailings, which could be subsequently converted to value-added products. However, it is not element-selective, and major elements were found to compete with the reagent to form water-soluble sulphate-metal species. Further development of this integrated process, which aims at achieving the full potential of utilisation of PGM tailings, is currently underway.