Ecofriendly recovery of copper from spent telecommunication printed circuit boards using an indigenous cyanogenic bacterium

Recent advances in bioleaching and biosorption of metals from waste printed circuit boards: A review

Electronic waste, commonly known as "e-waste", refers to electrical or electronic equipment that has been discarded. E-waste, especially waste-printed circuit boards (WPCBs), must be handled carefully; as they can cause serious environmental pollution and threaten the health of local residents. The most abundant metal in WPCBs is copper, in addition to gold, aluminum, nickel, and lead, with grades that are tens or even hundreds of times higher than those of natural deposits. Due to the superiority of biorecovery methods in terms of their environmental friendliness, low capital investment and low operating costs, this study focuses on recent advances in the bioleaching and biosorption of metals from WPCBs. First, the principles, methods, and efficiency of bioleaching are reviewed in detail, particularly acidolysis, redoxolysis, and complexolysis. Additionally, six major factors (microbes, pH, temperature, nutrients, aeration, and substrate) affecting bioleaching are analyzed. The principles, kinetics, and isotherms of biosorption are then reviewed, and the factors influencing biosorption, including temperature and pH, are elaborated on. Hybrid recovery with biorecovery is explored, as these integrated strategies are conducive to achieving selective and efficient metal recovery. Finally, we discuss the advantages and disadvantages of the bioleaching and biosorption processes for metal recovery from WPCBs, particularly in terms of recovery efficiency, recovery time, and cost. Furthermore, future developments in biorecovery are also examined, along with useful ideas on how to accomplish energy-efficient metal recovery from WPCBs in the future.

Pathway to industrial application of heterotrophic organisms in critical metals recycling from e-waste

The transition to renewable energies and electric vehicles has triggered an unprecedented demand for metals. Sustainable development of these technologies relies on effectively managing the lifecycle of critical raw materials, including their responsible sourcing, efficient use, and recycling. Metal recycling from electronic waste (e-waste) is of paramount importance owing to ore-exceeding amounts of critical elements and high toxicity of heavy metals and organic pollutants in e-waste to the natural ecosystem and human body. Heterotrophic microbes secrete numerous metal-binding biomolecules such as organic acids, amino acids, cyanide, siderophores, peptides, and biosurfactants which can be utilized for eco-friendly and profitable metal recycling. In this review paper, we presented a critical review of heterotrophic organisms in biomining, and current barriers hampering the industrial application of organic acid bioleaching and biocyanide leaching. We also discussed how these challenges can be surmounted with simple methods (e.g., culture media optimization, separation of microbial growth and metal extraction process) and state-of-the-art biological approaches (e.g., artificial microbial community, synthetic biology, metabolic engineering, advanced fermentation strategies, and biofilm engineering). Lastly, we showcased emerging technologies (e.g., artificially synthesized peptides, siderophores, and biosurfactants) derived from heterotrophs with the potential for inexpensive, low-impact, selective and advanced metal recovery from bioleaching solutions.

Sustainable upcycling of copper from waste printed circuit boards with the assistance of tannic acid and Fe3+ to a magnetic heterogeneous catalyst

The recovery and upcycling of metals from electronic waste into functional materials for wastewater treatment is a win-win strategy for simultaneously realizing electronic waste recycling and wastewater purification. This study focused on converting Cu from waste printed boards (PCBs), a common Cu-rich electronic waste, into CuFe2O4 supported on a mesoporous carbon framework (PCFT) with the assistance of Fe3+ and tannic acid (TA). Compared to the PCF prepared without TA, the resulting PCFT exhibited excellent magnetic properties, high crystallinity, lower interfacial transfer resistance, more abundant oxygen vacancies (OV), and lower metal leaching. Moreover, PCFT can serve as a superior heterogeneous catalyst to activate peroxymonosulfate to remove reactive brilliant blue KN-R from wastewater, and its catalytic activity was markedly higher than that of CFT synthesized with Cu(NO3)2·3H2O, which may be due to its higher specific surface area and more abundant OV. The combined results of scavenging experiments, electron paramagnetic resonance analysis, and electrochemical measurements implied that both radical and nonradical processes promoted the elimination of KN-R; however, •OH and SO4•- were not the major contributors. Furthermore, the PCFT exhibited high adaptability to pH and water matrices, confirming its practical application potential. These findings provide a novel strategy for the upcycling of metals from electronic waste.

Investigating the acidophilic microbial community's adaptation for enhancement indium bioleaching from high pulp density shredded discarded LCD panels

As part of electronic waste (e-waste), the fastest growing solid waste stream in the world, discarded liquid crystal displays (LCDs) contain substantial amounts of both valuable and potentially harmful metal, offering valuable opportunities for resource extraction but posing environmental threats. The present comprehensive study is an investigation into the bioleaching of indium from discarded LCD panels, with a particular focus on high pulp density shredded (Sh-LCDs) and powdered (P-LCDs) materials. This study involved an acidophilic consortium, with two pathways, namely the mixed sulfur-iron pathways and sulfur pathways, being explored to understand the bioleaching mechanisms. Indium bioleaching efficiencies through the mixed sulfur-iron pathway were approximately 60% and 100% for Sh-LCDs and P-LCDs, respectively. Three mechanisms were involved in the extraction of indium from LCD samples: acidolysis, complexolysis, and redoxolysis. The microbial community adapted to a pulp density of 32.5 g/L was streak-plated and it was revealed that sulfur-oxizing bacteria dominated, resulting in the minimum indium extraction of 10% and 55% for both Sh-LCDs and P-LCDs samples, respectively. It was generally accepted that ferric ions as oxidants were effective for indium bioleaching from both the Sh-LCDs and P-LCDs. This implies that the cooperation or interaction within the microbial community used in the bioleaching process had a beneficial impact, enhancing the overall effectiveness of extracting indium from LCD panels. The adapted consortium utilizes a combination of microbial transformation, efflux systems, and chelation through extracellular substances to detoxify heavy metals. The adapted microbial community demonstrated better indium leaching efficiency (50%) compared to the non-adapted microbial community which achieved a maximum of 29% and 5% respectively from Sh-LCDs and P-LCDs at a pulp density of 32.5 g/L. The advantages of an adapted microbial community for indium leaching efficiency, attributing this advantage to factors such as high metabolic activity and improved tolerance to heavy metals. Additionally, the protective role of the biofilm formed by the adapted microbial community is particularly noteworthy, as it contributes to the community's resilience in the presence of inhibitory substances. This information is valuable for understanding and optimizing bioleaching processes for indium recovery, and by extension to possibly other metals.

Exploring biosynthesis strategies to boost the yield of exopolysaccharide-protein blend from Bacillus arachidis SY8(T), an isolated native strain, as a potent adsorbent for heavy metals removal

This investigation centers on the synthesis of a polysaccharide-protein blend produced by an isolated native strain (99.12 % phylogenetic affinity with Bacillus arachidis SY8(T)). The primary objective was to investigate the production of extracellular polymeric substances (EPS) under diverse stress conditions, encompassing exposure to heavy metal ions, salt, and toxic agents. Additionally, the impact of environmental parameters, namely pH, inoculation percentage, and time, on the production was investigated. Subsequently, the study examined the biosorption potential of the EPS produced for Pb(II), Cu(II), and Mn(II). The EPS obtained was thoroughly characterized via various tests. Rheological evaluations of an EPS solution (2 wt%) confirmed its pseudo-plastic and non-Newtonian fluid properties, while TGA analysis demonstrated its thermal stability up to 600 °C. Additional analyses, including GPC, FTIR, and H-NMR, provide further insights into the produced EPS. The best conditions for EPS production are determined: 5 % NaCl salt, serving as an effective stress inducer, and 37 °C, pH 6, with a 5 % inoculation, over 96 h. EPS demonstrates remarkable removal efficiencies of 99.9, 99.4 and 78.9 % for Pb(II), Cu(II), and Mn(II), respectively. These findings highlight the potential of EPS as an effective agent for removing heavy metal ions.

Performance evaluation of a novel multi-metal catalyst solution obtained from electronic waste bioleaching on upgrading and enhancing oil recovery

Due to the high costs and associated high CO2 emissions of thermal methods, this study focuses on upgrading heavy oil and enhancing oil recovery within reservoir temperature ranges. In this research, a novel, low-cost, and environmentally friendly multi-metal catalyst has been used, which is actually extracted from electronic waste (E-waste). At optimal conditions, which include 80 °C, 12 h of retention time, and 0.2 % v/v of the multi-metal catalyst, this catalyst effectively reduced the viscosity of heavy oil from 687 to 580 mPa.s. To analyze heavy oil before and after the process, Fourier transform infrared spectroscopy (FTIR) was conducted. FTIR spectra indicates that the multi-metal catalyst has reduced the amount of aromatic compounds, shortened hydrocarbon chains, and decreased double and triple bonds. Micromodel tests were conducted by multi-metal catalyst flooding at optimal temperature and retention time obtained from static experiments. Heavy oil recovery through multi-metal catalyst flooding reached 38 %, which is a 10.5 % increase compared to deionized water flooding. The contact angle of the rock was measured after contact with the multi-metal catalyst. The multi-metal catalyst reduced the contact angle by 55 ° , changing the wettability of carbonate rock from oil-wet to water-wet. The absorption test indicates that the multi-metal catalyst dissolves certain metals in the rock, most likely due to the high pH of the catalyst. As a result, the permeability of the rock may increase due to the dissolution of the rock metals.

An efficient approach for enhancement of gold and silver bioleaching from spent telecommunication printed circuit boards using cyanogenic bacteria: Prevention of biofilm formation

Environmentally friendly bioleaching of gold and silver from electronic waste using cyanogenic bacteria has emerged as a promising approach. In the process of cyanide bioleaching, cyanide ions produced by cyanogenic bacteria form complexes (such as AuCN and AgCN) with metals in the waste structure and lead to their dissolution. The recovery rate of these valuable elements during bioleaching is influenced by extracellular polymeric substances (EPS). For the first time, this study presents an investigation into the role of EPS from Pseudomonas atacamensis in the bioleaching of gold and silver from spent telecommunication printed circuit boards (STPCBs). The experimental results demonstrate that, after 6 days of bioleaching, gold and silver recoveries reached 22% and 36.2%, respectively. Complementary analyses employing FE-SEM and attachment tests shed light on the interactions between EPS, bacterial attachment to particle surfaces, and biofilm development stages during gold and silver bioleaching. Notably, the most significant bacterial attachment occurred on the fourth day of bioleaching. Zeta potential tests conducted on bacteria and EPS provided insights into the potential absorption of soluble cations such as Au+ and Ag+ by EPS. Furthermore, 250 mg/L polyvinylpyrrolidone (PVP) effectively removed EPS from the particle surfaces, improving gold and silver recovery rates, reaching 26% and 43.2%, respectively. These findings highlight the importance of understanding the role of EPS in bioleaching processes and offer insights into enhancing gold and silver recovery from electronic waste.

A comprehensive review of bioleaching optimization by statistical approaches: recycling mechanisms, factors affecting, challenges, and sustainability

A serious environmental problem is associated with the accumulation of solid waste on the Earth. Researchers are encouraged to find an efficient and sustainable method to recover highly profitable heavy metals and precious and base metals. Bioleaching is a green method of recovering valuable metals from solid waste. Optimizing the variables and conditions of the bioleaching process is crucial to achieving maximum metal recovery most cost-effectively. The conventional optimization method (one factor at a time) is well-studied. However, it has some drawbacks, such as the necessity of more experiments, the need to spend more time, and the inability to illuminate the synergistic effect of the variables. Optimization studies are increasingly utilizing response surface methodology (RSM) because it provides details about the interaction effects of variables with fewer experiments. This review discusses the application of RSM for bioleaching experiments from other solid wastes. It discusses the Central Composite and Box-Behnken designs as the most commonly used designs for optimizing bioleaching methods. The most influential factors for increasing the heavy metal recovery rate in applying RSM using the bioleaching process are recognized, and some suggestions are made for future research.