Using the eight-roller mill on the front passages of the reduction system

Impact of Quality Improvement and Milling Innovations on Durum Wheat and End Products

There are long-standing established intrinsic quality requirements of end products made from durum wheat semolina, with color, textural, and cooking properties of pasta and couscous representing persistent key attributes for consumers. Over time, traditional efforts to advance development in these areas with respect to raw material, equipment, and process improvements have been influenced by growing awareness of issues around food safety, health and nutrition, and climate change, necessitating that development strategies incorporate specific considerations relating to safety, traceability, and sustainability. We examined improvements in durum wheat quality and innovations in milling and the resulting impact on product quality in light of these considerations, which are now fundamental to the planning and development of any food process, as required by consumers and regulators alike.

Study on the effects of smooth roll grinding conditions on reduction of wheat middlings using response surface methodology

Influence of the milling parameters on the reduction process of the wheat middlings by the smooth rolls was investigated. Three level and four variables Box-Behnken experimental design with response surface methodology was applied in order to evaluate effects of milling parameters and to optimize grinding conditions for various responses. As independent variables roll gap (0.04-0.1 mm), differential (1.1.-1.9), roll speed (300-500 rpm) and feed rate (0.2-0.4 kg/cm min) were employed. Responsive variables were flour yield, ash content and energy consumption. In order to optimize milling process adequate models were obtained by regression analysis. Possibilities of the optimization of the milling parameters in order to obtain different combination of the desired outputs are illustrated by four examples.

Using the eight-roller mill in the purifier-less mill flow

Double grinding of mill streams without intermediate sieving, i.e. the eight-roller milling system provides opportunities for significant reduction of capital cost compared to conventional wheat flour milling system. In this study the effects of using the eight-roller mill in the purifier-less mill flow were investigated. Middlings from the break system of commercial flour mill, which would be sent to the purification system, were intercepted and employed in the experiments. Milling results obtained with double grinding of middlings were compared with the results obtained by conventional system with intermediate sifting before regrinding of stock. At the same roll gap setting and under the same sieving conditions, the eight-roller system produced less flour compared to the conventional system. Results showed that the most efficient way to increase flour yield in the eight-roller milling system is to increase the upper size limit of flour by increasing the sieve aperture. This is not followed by the deterioration of flour quality as determined by ash content. Increase of the upper size limit of flour particles is followed by the decrease of the flour ash content suggesting that it is possible to implement the eight-roller mills in the purifier-less mill flow.