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Revealing maleic acid role in the preparation of α-hemihydrate gypsum from titanium gypsum through experiments and DFT calculations. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 897:166405. [PMID: 37597561 DOI: 10.1016/j.scitotenv.2023.166405] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/18/2023] [Revised: 08/04/2023] [Accepted: 08/16/2023] [Indexed: 08/21/2023]
Abstract
Titanium gypsum (TG) is rarely used to produce α-hemihydrate gypsum (α-HH) because of its poor crystallinity and high impurity and moisture contents. Here, a method is proposed to prepare α - HH by adjusting the reaction temperature, CaCl2 solution concentration and maleic acid dosage based on acid leaching and heat-treated TG as raw material. The effect of maleic acid and Fe3+ ions on the preparation of α-HH were systematically analyzed using density functional theory (DFT) and typical materials characterization methods, X-ray diffraction (XRD), scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). Under the optimal conditions (CaCl2 concentration of 23 % and reaction temperature of 95 °C), the maleic acid is chemically adsorbed on the crystal surfaces of α-HH, the strongest adsorption is in the (111) surface. Increasing the maleic acid concentration from 0 to 0.15 % decreased the aspect ratio of the α-HH crystals from 8.26 to 0.96, respectively, where the optimal dosage was 0.1 %. The theoretical results proved that the substitution energy of Fe3+ was greater than that of Ca2+, and Fe3+ ions can spontaneously enter the α-HH lattice to replace Ca2+ ions. Furthermore, the adsorption energy of maleic acid on the (111) surface increased after the substitution of Fe3+ to generate a synergistic effect that hinders α-HH growth along the c-axis, resulting in the preferred morphology. The results of this study provide a new method for using waste TG to produce a high-value-added product.
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Phosphogypsum/titanium gypsum coupling for enhanced biochar immobilization of lead: Mineralization reaction behavior and electron transfer effect. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2023; 345:118781. [PMID: 37611520 DOI: 10.1016/j.jenvman.2023.118781] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/21/2023] [Revised: 07/19/2023] [Accepted: 08/09/2023] [Indexed: 08/25/2023]
Abstract
The hazards caused by Pb pollution have received worldwide attention. Phosphogypsum (PG) and titanium gypsum (TG) have the disadvantage of limited adsorption capacity and poor dispersion when used as heavy metal adsorbents on their own. The excellent pore and electron transfer capacity of biochar makes it possible to combine with PG and TG to solidify/stabilize Pb2+. In this study, the mechanism of Pb2+ adsorption/immobilization by rice husk biochar (BC) combined with PG/TG was investigated in terms of both mineral formation and electron transfer rate. The removal rate of Pb2+ by BC composite PG (BC/PG-Pb) or TG (BC/TG-Pb) was as high as 97%-98%, an increase of 120.9% and 122.5% over BC. Adsorption kinetics and mineral precipitation results indicate that the main removal of Pb2+ from BC/PG-Pb and BC/TG-Pb is achieved by PG/TG induced Pb-sulfate and Pb-phosphate formation. The addition of PG/TG significantly enhances the formation of stable Pb-minerals on the biochar surface, with the proportion of non-bioaccessible forms exceeding 50%. The four-step extraction results confirm that P and F in PG/TG are key in facilitating the conversion of Pb minerals to pyromorphite. The rich pore structure of biochar not only disperses the easily agglomerated PG/TG onto the biochar surface, but also attracts Pb2+ for uniformly dispersed precipitation. Furthermore, the excellent electrical conductivity and smooth electron transfer channels of biochar facilitate the reaction rate of Pb2+ mineralization. Overall, the use of biochar in combination with PG/TG is a promising technology for the combination of solid waste resourceisation and Pb remediation.
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Reduced Graphene Oxide/Waste-Derived TiO 2 Composite Membranes: Preliminary Study of a New Material for Hybrid Wastewater Treatment. NANOMATERIALS (BASEL, SWITZERLAND) 2023; 13:nano13061043. [PMID: 36985937 PMCID: PMC10055702 DOI: 10.3390/nano13061043] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/15/2023] [Revised: 03/07/2023] [Accepted: 03/11/2023] [Indexed: 06/01/2023]
Abstract
This work reports the preliminary results of the development of composite self-assembling membranes obtained by the combination of reduced graphene oxide (rGO) with commercial Degussa P25 titanium dioxide (TiO2). The purpose is to demonstrate the possibility of combining, in the same self-standing material, the capability to treat wastewater containing both inorganic and organic pollutants by exploiting the established ability of rGO to capture metal ions together with that of TiO2 to degrade organic substances. Moreover, this study also investigates the potential photocatalytic properties of tionite (TIO), to demonstrate the feasibility of replacing commercial TiO2 with such waste-derived TiO2-containing material, fulfilling a circular economy approach. Thus, rGO-TiO2 and rGO-TIO composite membranes, 1:1 by weight, were prepared and characterized by SEM-EDX, XRD, thermogravimetry, as well as by Raman and UV-Vis spectroscopies to verify the effective and homogeneous integration of the two components. Then, they were tested towards 3-mg L-1 aqueous synthetic solutions of Fe3+ and Cu2+ ions to evaluate their metal adsorption ability, with values of the order of 0.1-0.2 mmol gmembrane-1, comparable or even slightly higher than those of pristine rGO. Finally, the ability of the composites to degrade a common organic pesticide, i.e., Imidacloprid®, was assessed in preliminary photocatalysis experiments, in which maximum degradation efficiencies of 25% (after 3 h) for rGO-TiO2 and of 21% (after 1 h) for rGO-TIO were found. The result of tionite-containing membranes is particularly promising and worthy of further investigation, given that the anatase content of tionite is roughly 1/6 of the one in commercial TiO2.
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Physical, Mechanical and Radiological Characteristics of a Fly Ash Geopolymer Incorporating Titanium Dioxide Waste as Passive Fire Insulating Material in Steel Structures. MATERIALS (BASEL, SWITZERLAND) 2022; 15:ma15238493. [PMID: 36499995 PMCID: PMC9737161 DOI: 10.3390/ma15238493] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/02/2022] [Revised: 11/24/2022] [Accepted: 11/25/2022] [Indexed: 06/12/2023]
Abstract
This research analyzes whether a titanium dioxide waste (TiO2 waste) can be used as a source material for geopolymers with good fire resistance properties. Samples with different proportions were prepared, replacing fly ashes with titanium dioxide waste on geopolymers (0, 20, 30, 40 and 100% w/w). The activating solution has a Na2O/SiO2 molar ratio of 0.98. Physical (bulk density, moisture content and water absorption) and mechanical (superficial hardness and compressive strength) characteristics have been evaluated. In addition, their thermal behavior at high temperatures (fire resistance, compressive strength at elevated temperature and absorbed energy) has also been evaluated to see if they can be used as fire insulating materials. This work also studies the radiological activity of geopolymer materials. The replacement of FA with WTiO2 increases the bulk density due to its higher specific bulk density. The highest compressive strength values were obtained with a TiO2 waste content between 30 and 40% w/w. The compressive strength decreases at high temperatures, especially when more TiO2 waste is added. When the amount of TiO2 waste is increased, so is the plateau of evaporation, and this, in turn, increases the resistance to fire. Geopolymers containing FA and TiO2 waste do not present radiological problems, although, when the TiO2 waste is increased, the activity index of the geopolymer also rises.
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Ferrous Industrial Wastes-Valuable Resources for Water and Wastewater Decontamination. INTERNATIONAL JOURNAL OF ENVIRONMENTAL RESEARCH AND PUBLIC HEALTH 2022; 19:13951. [PMID: 36360832 PMCID: PMC9657322 DOI: 10.3390/ijerph192113951] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 09/26/2022] [Revised: 10/22/2022] [Accepted: 10/24/2022] [Indexed: 06/16/2023]
Abstract
Ferrous waste by-products from the metallurgical industry have a high potential for valorization in the context of the circular economy, and can be converted to value-added products used in environmental remediation. This research reviews the latest data available in the literature with a focus on: (i) sources from which these types of iron-based wastes originate; (ii) the types of ferrous compounds that result from different industries; (iii) the different methods (with respect to the circular economy) used to convert them into products applied in water and wastewater decontamination; (iv) the harmful effects ferrous wastes can have on the environment and human health; and (v) the future perspectives for these types of waste.
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Separation and recovery of V, Ti, Fe and Ca from acidic wastewater and vanadium-bearing steel slag based on a collaborative utilization process. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2021.119335] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Heat effects in the reaction of sulfuric acid with ilmenites influenced by initial temperature and acid concentration. POLISH JOURNAL OF CHEMICAL TECHNOLOGY 2021. [DOI: 10.2478/pjct-2021-0028] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
Abstract
Abstract
The influence of temperature and sulfuric acid concentration on the enthalpy and the rate of heat release during the reaction of Norwegian and Australian ilmenites with sulfuric acid was determined. The experimental results obtained from calorimetric measurements were compared with theoretical calculations based on the oxide composition and the phase composition of the raw material. Experimentally determined heat of reaction for Norwegian ilmenite (900–940 kJ/kg) and Australian ilmenite (800–840 kJ/kg) showed good agreement with theoretical calculations based on the phase composition of the raw material. It was found that the enthalpy of ilmenites decomposition reaction does not depend on the concentration of sulfuric acid in the concentration range from 83% to 93%. It was also demonstrated that the temperature and concentration of sulfuric acid have a significant impact on the thermokinetics of the decomposition process, increasing the value of the average rate of temperature change.
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The influence of sulfur addition on the hazard-type reaction of ilmenite ores with sulfuric acid. POLISH JOURNAL OF CHEMICAL TECHNOLOGY 2021. [DOI: 10.2478/pjct-2021-0025] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
Abstract
Abstract
The paper presents results of thermokinetic investigation of the hazard-type reaction of Norwegian and Australian ilmenite ores with sulfuric acid, modified by the addition of elemental sulfur, to increase the process safety in industrial conditions. In the reactions of both ilmenite ores the addition of sulfur caused a reduction of the thermal power generated in the reaction and a decrease in the value of the thermokinetic parameter ΔTmax/Δτ for almost the whole range of initial concentrations of sulfuric acid. It was also found that the addition of sulfur to the reaction did not negatively affect the degree of ilmenite leaching. The interpretation of the obtained thermokinetic curves allowed to determine safe process conditions for both types of titanium raw materials.
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Integration of copperas and calcium hydroxide as a chemical coagulant and coagulant aid for efficient treatment of palm oil mill effluent. CHEMOSPHERE 2021; 281:130873. [PMID: 34022596 DOI: 10.1016/j.chemosphere.2021.130873] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/30/2020] [Revised: 05/02/2021] [Accepted: 05/08/2021] [Indexed: 06/12/2023]
Abstract
Palm oil mill effluent (POME) is highly polluted wastewater that is to the environment if discharged directly to water source without proper treatment. Thus, a highly efficient treatment with reasonable cost is needed. This study reports the coagulation treatment of POME using integrated copperas and calcium hydroxide. The properties of copperas were determined using scanning electron microscopy (SEM), Fourier transform infrared (FTIR), X-ray diffraction (XRD), and X-ray fluorescence (XRF). Coagulation was conducted using jar test experiments for various coagulant formulations and dosages (1000-5000 mg/L), initial pH (4-10), stirring speed (100-300 rpm), and sedimentation time (30-180 min). The characterisation results show that copperas has a compact gel network structure with strong O-H stretching and monoclinic crystal structure. The effectiveness of integrated copperas and calcium hydroxide (Ca(OH)2) with the formulation of 80:20 removed 77.6%, 73.4%, and 57.0% of turbidity, colour, and chemical oxygen demand (COD), respectively. Furthermore, the integration of copperas and Ca(OH)2 produced heavier flocs (ferric hydroxide), which improved gravity settling. The coagulation equilibrium analysis shows that the Langmuir model best described the anaerobic POME sample as the process exhibited monolayer adsorption. The results of this study show that copperas with the aid of Ca(OH)2 demonstrated high potential in the removal of those parameters from POME with acceptable final pH for discharge. The utilisation of this by-product as a coagulant in effluent treatment can unlock the potential of copperas for wider applications, improve its marketability, and reduce gypsum waste generation from the TiO2 industry.
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A stepwise processing strategy for treating highly acidic wastewater and comprehensive utilization of the products derived from different treating steps. CHEMOSPHERE 2021; 280:130646. [PMID: 33940456 DOI: 10.1016/j.chemosphere.2021.130646] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/16/2020] [Revised: 03/27/2021] [Accepted: 04/23/2021] [Indexed: 06/12/2023]
Abstract
A stepwise processing strategy, including initial neutralization, chemical mineralization, and complete neutralization treating steps, was developed to effectively treat and utilize the highly acidic wastewater derived from titanium dioxide production. Approximately 94.6% of SO42-, 100% of Fe, and most of other metals were recovered to produce white gypsum, schwertmannite, and Fe0/Fe3O4@biochar (Fe0/Fe3O4@BC) composite in the corresponding treating steps. The resulting effluent with neutral pH and a small amount of metal ions could be discharged to general sewage treatment plant for further processing. Schwertmannite was applied as a heterogeneous Fenton-like catalyst to stimulate H2O2 to produce active radicals for effective degradation and mineralization of methyl orange (MO) in solution. The MO removal of 100% and total organic carbon removal of 91.1% were achieved in schwertmannite/H2O2 reaction system, and schwertmannite exhibited good stability and reusability. Fe0/Fe3O4@BC composite was applied to remove Cr(VI), with the adsorption capacity of 67.74 mg g-1. The removal of Cr(VI) using Fe0/Fe3O4@BC composite was a chemisorption process, including the adsorption of Cr(VI), reduction of Cr(VI) to Cr(III), and co-precipitation of Cr(III)/Fe(III) oxides/hydroxides. This stepwise treating strategy is a promising technology for effective treatment of highly acidic industrial wastewater and comprehensive utilization of the related products.
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Radiological and chemical risks by waste scales generated in the titanium dioxide industry. CHEMOSPHERE 2021; 274:129732. [PMID: 33529953 DOI: 10.1016/j.chemosphere.2021.129732] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/26/2020] [Revised: 01/05/2021] [Accepted: 01/18/2021] [Indexed: 06/12/2023]
Abstract
Along the industrial process devoted to the production of titanium dioxide pigments by using ilmenite as main raw material, small residues amounts are generated, remaining clearly enriched in natural radionuclides and chemical pollutants. Between them, we can remark the scales enriched in both radium isotopes and lead, which are formed in the internal walls of pipes and some equipment. These scales are radiological anomalies that demand its mineralogical, elemental and radiometric characterization as a basis for a detailed radiological and toxicological assessment from the occupational and public point of view. In this work, several scales collected in a TiO2 pigment production plant in South of Spain have been mineralogically characterized by XRD, while information about their elemental composition and morphology have been obtained by applying the XRF and SEM techniques. In addition, radiometric determinations have been performed by gamma-ray and alpha-particle spectrometry. The performed study indicates that the radiological doses received due to the scales by the workers performing its conventional activities are clearly lower than 1 mSv/y. Special dosimetric and chemical controls could be needed for the workers in charge of the maintenance labours (which include the removal of the scales) if these workers belong to an external company devoted to perform maintenance operations in several NORM industries.
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Radiological and physico-chemical characterization of materials from phosphoric acid production plant to assess the workers radiological risks. CHEMOSPHERE 2020; 253:126682. [PMID: 32283426 DOI: 10.1016/j.chemosphere.2020.126682] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/21/2019] [Revised: 03/29/2020] [Accepted: 03/31/2020] [Indexed: 06/11/2023]
Abstract
The industry devoted to the production of phosphoric acid by using as raw material sedimentary phosphate rock (PR) is considered as a NORM activity (Naturally Occurring Radioactive Materials), due to the high levels of U-series radionuclides contained in this ore, which are 1-2 orders of magnitude higher than those in unperturbed soils. This fact allowed us to develop a deep characterization of the raw materials, wastes, main intermediate materials, and final products obtained at a typical phosphoric acid factory. The elemental composition (major, minor and trace elements), radionuclide concentrations, grain size distribution, mineralogy and micro-structural composition were analyzed. The aim of this characterization was to obtain information for operators and maintenance personnel involved in clean-up and waste management operations. The highest concentrations of some heavy metals and radionuclide activity concentrations were found in the "scales" (or internal incrustations)from the pipes that carry either phosphoric acid (PA) or the phosphogypsum waste (PG). The highest concentrations where found for 226Ra and 40K,with values up to 9 and 5 Bq g-1, respectively. In addition, high concentrations of many toxic heavy metals and trace elements, such as Cd, Cr, Ni, Sr, Y, V, Zn, Th, and U, were found in some sludge samples. The shielding effect of the containers/vessels/pipes has an essential role in the measured external dose in the intermediate products. The radiological implications of natural radionuclides with higher activity showed that if the maximum particulate matter concentration established in the Spanish regulation is verified, and taking into account the most conservative scenario, the annual limit of 1 mSv y-1 is not exceeded.
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Red gypsum utilization and acidic wastewater treatment based on metal self-enrichment process. THE SCIENCE OF THE TOTAL ENVIRONMENT 2019; 691:9-15. [PMID: 31306877 DOI: 10.1016/j.scitotenv.2019.07.080] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/27/2019] [Revised: 06/28/2019] [Accepted: 07/05/2019] [Indexed: 06/10/2023]
Abstract
The massive accumulation of red gypsum has brought great harm to human and environment. In order to achieve low-cost and high-benefit resource utilization of red gypsum, a method of metal self-enrichment during the cycle and transformation of red gypsum was proposed. The carbon dioxide and ammonia water react with red gypsum to manufacture ammonium sulfate and solid phase products. And solid phase products neutralize pickling wastewater to produce metal-enriched red gypsum for the next cycle. After the cycle, solid phase product with one circulation (containing 39.45% Fe and 7.37% Ca) and two circulation (containing 45.79% Fe, 4.75% Ca) could be obtained, which can be used as the proportioning of metallurgical sinter. The self-enrichment process not only realizes the comprehensive utilization of red gypsum, but also solves the treatment of acidic wastewater.
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Green Process for Industrial Waste Transformation into Super-Oxidizing Materials Named Alkali Metal Ferrates (VI). MATERIALS 2019; 12:ma12121977. [PMID: 31248153 PMCID: PMC6630659 DOI: 10.3390/ma12121977] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/29/2019] [Revised: 06/12/2019] [Accepted: 06/17/2019] [Indexed: 11/16/2022]
Abstract
The investigation presented here features the design of a cleaner and greener chemical process for the conversion of industrial wastes into super-oxidizing materials. The waste of interest is the iron sulfate heptahydrate (FeSO4·7H2O) mainly generated through the sulfate route used for titanium dioxide industrial production. The products of this transformation process are alkali ferrates (A2FeO4, A = Na, K) containing iron in its hexavalent state and considered as powerful oxidants characterized by properties useful for cleaning waters, wastewaters, and industrial effluents. The proposed process includes two steps: (i) The first step consisting of the pre-mixing of two solids (AOH with FeSO4·xH2O) in a rotary reactor allowing the coating of iron sulfate in the alkali hydroxides through solid–solid reactions; and (ii) the second step involves the synthesis of alkali ferrates in a fluidized bed by oxidation of the single solid obtained in the first step in diluted chlorine. The chemical synthesis of alkali ferrates can be carried out within a timeframe of a few minutes. The usage of a fluidized bed enhanced the energy and mass transfer allowing a quasi-complete control of the ferrate synthesis process. The alkali ferrate synthesis process described here possesses many characteristics aligned with the principles of the “green chemistry”.
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Recovery of ilmenite mud as an additive in commercial Portland cements. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2018; 25:24695-24703. [PMID: 29916151 DOI: 10.1007/s11356-018-2498-9] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/14/2018] [Accepted: 06/04/2018] [Indexed: 06/08/2023]
Abstract
This work is focused on the manufacture of commercial cement using as additive ilmenite mud, a waste generated during TiO2 pigment production. The cements were produced by adding different proportions of mud (2.5, 5 and 10 wt%) to ordinary Portland cement (OPC). The ilmenite mud and the ilmenite mud cements (IMCs) were characterised physico-chemically by X-ray fluorescence (XRF), inductively coupled plasma mass spectrometry (ICP-MS) and X-ray diffraction (XRD). Moreover, the technological properties of the IMCs were evaluated and compared with a reference material (OPC). Since waste from the TiO2 industry is classified as a NORM (naturally occurring radioactive material), the concentrations of radionuclides were measured by high-resolution low-background gamma and alpha spectrometry techniques. Finally, the TCLP leaching test (Toxicity Characteristic Leaching Procedure, USEPA), the radiological index ("I") and the Ra equivalent concentration were also calculated to evaluate the environmental risks. As a final conclusion, it can be pointed out that the addition of ilmenite mud to OPC plays a beneficial role since it reduces the heat of hydration, the final setting time, the expansion and the linear retraction compared to standard OPC. The compression strength improves with the addition of up to 5 wt% mud. Moreover, the environmental impact of IMC2.5 and IMC5 can be considered negligible.
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Synthesizing slow-release fertilizers via mechanochemical processing for potentially recycling the waste ferrous sulfate from titanium dioxide production. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2017; 186:120-126. [PMID: 27823903 DOI: 10.1016/j.jenvman.2016.10.058] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/27/2016] [Revised: 10/25/2016] [Accepted: 10/29/2016] [Indexed: 06/06/2023]
Abstract
The goal of this study is aimed to develop a novel process to recycle the ferrous sulfate, the by-product of titanium dioxide industry. Zinc sulfate was added in the process of milling ferrous sulfate with calcium carbonate (CaCO3). The sulfates were transformed into carbonates to serve as slow-release fertilizers by co-grinding the starting materials of FeSO4·7H2O, ZnSO4·7H2O, and CaCO3 with small amounts of water in a planetary ball mill. The prepared samples were characterized by X-ray diffraction (XRD) analysis and quantitative measurements of the soluble ratios in water and 2% citric acid solution. It was found that Fe and Zn ions as sulfates were successfully combined with CaCO3 to form the corresponding Fe and Zn carbonates respectively. After milling, the release ratios of Fe and Zn nutrients in distilled water could be controlled at 0.1% and 0.7% respectively. Meanwhile, the release ratios of them in 2% citric acid solution were almost 98% and 100%. Milling speed was the critical parameter to facilitate the transformation reaction. The proposed process, as an easy and economical route, exhibits evident advantages, namely allowing the use of widely available and low-cost CaCO3 as well as industrial wastes of heavy metal sulfates as starting samples to prepare applicable products.
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Bacteria-assisted preparation of nano α-Fe2O3 red pigment powders from waste ferrous sulfate. JOURNAL OF HAZARDOUS MATERIALS 2016; 317:563-569. [PMID: 27344257 DOI: 10.1016/j.jhazmat.2016.06.021] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/17/2016] [Revised: 04/27/2016] [Accepted: 06/09/2016] [Indexed: 05/07/2023]
Abstract
Massive ferrous sulfate with excess sulfuric acid is produced in titanium dioxide industry each year, ending up stockpiled or in landfills as solid waste, which is hazardous to environment and in urgent demand to be recycled. In this study, waste ferrous sulfate was used as a second raw material to synthesize nano α-Fe2O3 red pigment powders with a bacteria-assisted oxidation process by Acidithiobacillus ferrooxidans. The synthesis route, mainly consisting of bio-oxidation, precipitation and calcination, was investigated by means of titration, thermogravimetric analysis (TGA), X-ray diffraction (XRD), scanning electron microscope (SEM) and X-ray fluorescence (XRF) to obtain optimum conditions. Under the optimum conditions, nano α-Fe2O3 red pigment powders contained 98.24wt.% of Fe2O3 were successfully prepared, with a morphology of spheroidal and particle size ranged from 22nm to 86nm and averaged at 45nm. Moreover, the resulting product fulfilled ISO 1248-2006, the standards of iron oxide pigments.
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Abstract
Calcined titanium gypsum was investigated by the ways of XRD (powder X-ray diffraction), XRF (X-ray fluorescence) and TG-DTA (thermogravimetric-differential thermal analyses). It was employed as raw material for making lightweight materials. The influence of cement, amount of water/solid (W/S) ratio, water-reducing agent, citric acid content and the hydration age on the gypsum blocks was investigated. The results showed that the optimum W/S ratio, cement content and water-reducing agent are 0.9, 10% and 2 wt% for the calcined gypsum from titanium gypsum, respectively. The 5.96 MPa was attained after 7 days of ageing. It was also found that the citric acid is inappropriate to be used in the production of gypsum blocks from TiO2 production by-products.
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Management of by-products generated by NORM industries: towards their valorization and minimization of their environmental radiological impact. J Radioanal Nucl Chem 2015. [DOI: 10.1007/s10967-015-4263-6] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Valorisation of waste ilmenite mud in the manufacture of sulphur polymer cement. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2013; 128:625-630. [PMID: 23845955 DOI: 10.1016/j.jenvman.2013.06.015] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/23/2013] [Revised: 06/10/2013] [Accepted: 06/16/2013] [Indexed: 06/02/2023]
Abstract
This paper reports the preparation of sulphur polymer cements (SPCs) incorporating waste ilmenite mud for use in concrete construction works. The ilmenite mud raw material and the mud-containing SPCs (IMC-SPCs) were characterised physico-chemically and radiologically. The optimal IMC-SPC mixture had a sulphur/mud ratio (w/w) of 1.05 (mud dose 20 wt%); this cement showed the greatest compressive strength (64 MPa) and the lowest water absorption coefficient (0.4 g cm(-2) at 28 days). Since ilmenite mud is enriched in natural radionuclides, such as radium isotopes (2.0·10(3) Bq kg(-1)(228)Ra and 5.0·10(2) Bq kg(-1)(226)Ra), the IMC-SPCs were subjected to leaching experiments, which showed their environmental impact to be negligible. The activity concentration indices for the different radionuclides in the IMC-SPCs containing 10% and 20% ilmenite mud met the demands of international standards for materials used in the construction of non-residential buildings.
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Radioactive characterization of the main materials involved in the titanium dioxide production process and their environmental radiological impact. JOURNAL OF ENVIRONMENTAL RADIOACTIVITY 2013; 120:26-32. [PMID: 23416226 DOI: 10.1016/j.jenvrad.2013.01.002] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/02/2011] [Revised: 11/09/2012] [Accepted: 01/02/2013] [Indexed: 06/01/2023]
Abstract
A study about the distribution of several radionuclides from the uranium and the thorium series radionuclides along the production process of a typical NORM industry devoted to the production of titanium dioxide has been performed. With this end the activity concentrations in raw materials, final product, co-products, and wastes of the production process have been determined by both gamma-ray and alpha-particle spectrometry. The main raw material used in the studied process (ilmenite) presents activity concentrations of around 300 Bq kg(-1) for Th-series radionuclides and 100 Bq kg(-1) for the U-series ones. These radionuclides in the industrial process are distributed in the different steps of the production process according mostly to the chemical behaviour of each radioelement, following different routes. As an example, most of the radium remains associated with the un-dissolved material waste, with activity concentrations around 3 kBq kg(-1) of (228)Ra and around 1 kBq kg(-1) of (226)Ra, while the final commercial products (TiO2 pigments and co-products) contain negligible amounts of radioactivity. The obtained results have allowed assessing the possible public radiological impact associated with the use of the products and co-products obtained in this type of industry, as well as the environmental radiological impact associated with the solid residues and liquid generated discharges.
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Comparison of field portable measurements of ultrafine TiO2: X-ray fluorescence, laser-induced breakdown spectroscopy, and Fourier-transform infrared spectroscopy. ENVIRONMENTAL SCIENCE. PROCESSES & IMPACTS 2013; 15:1191-8. [PMID: 23632878 PMCID: PMC4708084 DOI: 10.1039/c3em00108c] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/01/2023]
Abstract
Laboratory measurements of ultrafine titanium dioxide (TiO2) particulate matter loaded on filters were made using three field portable methods (X-ray fluorescence (XRF), laser-induced breakdown spectroscopy (LIBS), and Fourier-transform infrared (FTIR) spectroscopy) to assess their potential for determining end-of-shift exposure. Ultrafine TiO2 particles were aerosolized and collected onto 37 mm polycarbonate track-etched (PCTE) filters in the range of 3 to 578 μg titanium (Ti). Limit of detection (LOD), limit of quantification (LOQ), and calibration fit were determined for each measurement method. The LOD's were 11.8, 0.032, and 108 μg Ti per filter, for XRF, LIBS, and FTIR, respectively and the LOQ's were 39.2, 0.11, and 361 μg Ti per filter, respectively. The XRF calibration curve was linear over the widest dynamic range, up to the maximum loading tested (578 μg Ti per filter). LIBS was more sensitive but, due to the sample preparation method, the highest loaded filter measurable was 252 μg Ti per filter. XRF and LIBS had good predictability measured by regressing the predicted mass to the gravimetric mass on the filter. XRF and LIBS produced overestimations of 4% and 2%, respectively, with coefficients of determination (R(2)) of 0.995 and 0.998. FTIR measurements were less dependable due to interference from the PCTE filter media and overestimated mass by 2% with an R(2) of 0.831.
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Physico-chemical and radioactive characterization of TiO2 undissolved mud for its valorization. JOURNAL OF HAZARDOUS MATERIALS 2011; 191:269-276. [PMID: 21571426 DOI: 10.1016/j.jhazmat.2011.04.075] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/01/2011] [Revised: 04/15/2011] [Accepted: 04/17/2011] [Indexed: 05/30/2023]
Abstract
In order to find a potential valorization of a waste generated in the industrial process devoted to the production of TiO(2) pigments, and as an essential and basic step, this waste must firstly be physically and chemically characterized. Moreover, the content of radioactivity is taken in to account due to it comes from a NORM (Naturally Occurring Radioactive Material) industry. With this end, microscopic studies were performed by applying scanning electron microscopy with X-ray microanalysis (SEM-XRMA), while the mineralogical compositions were carried out by means of the X-ray diffraction (XRD) technique. The concentrations of its major elements were determined by X-ray fluorescence (XRF), while heavy metals and other trace elements were ascertained through Inductively Coupled Plasma Mass Spectrometry (ICP-MS). The results obtained for this waste have revealed several lines of research into potential applications. Firstly, with the refractory properties of mineral phases observed leading to a possible use in the ceramics industry or in thermal isolators. And secondly, attending to the characteristic particle-size spectra can be used as an additive in the manufacture of cement and finally, its high concentration of titanium may be used as a bactericide in brick production.
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