Leaching behavior of CRT funnel glass

Fiber support prevents colloid-facilitated contamination induced by dissolution-precipitation of a calcium phosphate adsorbent

During the adsorptive removal of hazardous metal contaminants, dissolution-precipitation of sparingly soluble adsorbents may result in the formation of toxic colloidal suspensions, triggering secondary pollution. Therefore, we studied the prevention of colloid-facilitated contamination in a model adsorption system of dicalcium phosphate dihydrate (DCPD, CaHPO₄·2H₂O) and Cd²⁺ as an adsorbent and adsorbate. Upon adding pure DCPD powder into a 500 mg L^-1 Cd²⁺ solution of pH ≌ 7.0, aggregates of spheroidal Cd-bearing primary particles, within 0.040-0.95 μm size range, were generated via dissolution-precipitation. The accumulated volume of these submicron particles (10.8%) was greater than that of the submicron particles from the exposure of DCPD to deionized water (4.48%). While the Cd-carrying submicron particles, which are responsible for colloidal recontamination, appeared to form via homogeneous nucleation, their formation was suppressed using polyacrylonitrile fibers (PANFs) as supporting substrates. Thus, heterogeneous nucleation on PANFs formed hexagonal columnar microparticles of a new phase, pentacadmium dihydrogen tetrakis (phosphate) tetrahydrate (Cd₅H₂(PO₄)₄·4H₂O). Together with dissolution-precipitation on the native DCPD, nucleation and growth on the PANFs accelerated the depletion of the dissolved species, reducing the degree of supersaturation along the DCPD-water interface. Although the PANFs decreased the Cd adsorption capacity to 56.7% of that of DCPD, they prevented the formation of small aggregates of Cd-bearing particles. Other sparingly soluble adsorbents can be compounded with PANF to prevent the generation of toxic colloids.

Properties of Cement-Based Materials Containing Cathode-Ray Tube (CRT) Glass Waste as Fine Aggregates—A Review

Among many alternatives to replace sand in cement-based materials, cathode-ray tube (CRT) glass emerges as a suitable replacement for many reasons. This paper provides a state-of-the-art review on the use of cathode-ray tube (CRT) glass waste in cement-based concrete and mortar in accordance with PRISMA guidelines. The new aspects of the research are the literature coverage up to 2021 which would make it distinct from other articles. This review would act as a catalyst to use CRT glass waste in concrete mixtures. A total of 61 papers from literature were analyzed with emphasis on the fresh, mechanical, and durability performance of cement-based materials containing CRT glass waste as fine aggregates. The analysis revealed that the majority of the studies agreed that replacing sand with CRT glass waste increased the consistency where the low permeability of the CRT glass caused this effect. Strength of cement-based materials, on the other hand, decreased due to the weaker bond between the cement paste and the aggregates. The low water absorption of the CRT glass defined its effect on the durability properties of cement-based materials, such as drying shrinkage and water absorption capacity, leading to an improved performance. In addition, CRT glass waste activated the alkali-silica reaction in cement-based materials causing undesirable expansion. Additionally, several investigations proposed solutions to mitigate the lead leaching associated with the lead content found in the CRT glass. In general, it was assessed that CRT glass waste could be a valid component in the production of sustainable cement-based materials, especially for radiation shielding applications. The recommendations for future research are also suggested.

Waste recycling of cathode ray tube glass through industrial production of transparent ceramic frits

Cathode ray tube (CRT) glass contains significant amounts of alkali and alkaline earth oxides, making it a useful by-product for use in the ceramics industry. Among the various alkali oxides present, those of strontium (SrO), calcium (CaO), and magnesium (MgO) are well known flux materials used widely in the ceramics industry. The most effective flux, SrO, is also a limited resource. In this study, we aimed to develop an environmentally friendly, low-cost method for recycling CRT waste by using it to produce transparent ceramic frits on an industrial scale. Four different samples were fabricated containing between 13 and 25 wt.% CRT panel glass. The color values, sintering behaviors, phases, and microstructural properties of the corresponding samples were analyzed and compared. The results indicate that a composition containing 25 wt.% CRT panel glass could pass the ISO 10545 test. Thus, the results confirm that CRT glass can be used to inexpensively produce transparent ceramic frits at an industrial scale. Implications: The recycling of electronic waste (e-waste), including CRT waste, has increased by high rates of computer and TV consumption. This increase in consumption is likely to increase the rate at which CRTs are discarded. However, CRTs cannot be recycled in the desired amount. Owing to the high silicate, barium and strontium content of CRTs, it has great potential for glass ceramics such as frits. CRT panel glass to produce commercial transparent frit at low cost through an industrial production route for use in single-fire sintered products. Thus, CRT wastes can be recycled cost-effective, sustainable and environmentally friendly.

Lead recovery and high silica glass powder synthesis from waste CRT funnel glasses through carbon thermal reduction enhanced glass phase separation process

In this study, a novel process for the removal of toxic lead from the CRT funnel glass and synchronous preparation of high silica glass powder was developed by a carbon-thermal reduction enhanced glass phase separation process. CRT funnel glass was remelted with B₂O₃ in reducing atmosphere. In the thermal process, a part of PbO contained in the funnel glass was reduced into metallic Pb and detached from the glass phase. The rest of PbO and other metal oxides (including Na₂O, K₂O, Al₂O_3, BaO and CaO) were mainly concentrated in the boric oxide phase. The metallic Pb phase and boric oxide phase were completely leached out by 5mol/L HNO₃. The lead removal rate was 99.80% and high silica glass powder (SiO₂ purity >95wt%) was obtained by setting the temperature, B₂O₃ added amount and holding time at 1000°C, 20% and 30mins, respectively. The prepared high silicate glass powders can be used as catalyst carrier, semipermeable membranes, adsorbents or be remelted into high silicate glass as an ideal substitute for quartz glass. Thus this study proposed an eco-friendly and economical process for recycling Pb-rich electronic glass waste.

Feasibility of lead extraction from waste Cathode-Ray-Tubes (CRT) funnel glass through a lead smelting process

A novel and effective process for extracting lead from the hazardous waste Cathode Ray Tubes (CRT) funnel glass is presented. The technological breakthrough of this process is introducing the discarded CRT funnel glass to traditional lead smelting. In this study, the influences of amount of carbon addition, calcium-silicate ratio, temperature, holding time and funnel glass addition on lead extraction efficiency were investigated to determine the optimal operational parameters. With a glass addition of less than 30wt%, a high extraction yield of 97.5% of lead from the mixture of funnel glass and lead slag was successfully obtained by controlling the C/PbO molar ratio, CaO/SiO₂ ratio, temperature, treatment time at 0.9, 0.8, 1200°C, 60min, respectively. The main crystalline phases of the residues were calcium silicate slag, and an amorphous glass phase appears at a glass addition more than 30wt%. Thermodynamic calculation shows that the proportion of liquid phase in the slag first increased and then decreased, when the addition of glass is increased, while the viscosity of the slag exhibited a continuous decrease. Thus, based on all the results, it is concluded that the process proposed in this paper is an effective and promising approach for reutilization of obsolete CRT funnel glass.

Management practices for end-of-life cathode ray tube glass: Review of advances in recycling and best available technologies

Cathode ray tubes are image display units found in computer monitors and televisions. In recent years, cathode ray tubes have been generated as waste owing to the introduction of newer and advanced technologies in image displays, such as liquid crystal displays and high definition televisions, among others. Generation and subsequent disposal of end-of-life cathode ray tubes presents a challenge owing to increasing volumes and high lead content embedded in the funnel and neck sections of the glass. Disposal in landfills and open dumping are anti-environmental practices considering the large-scale contamination of environmental media by the potential of toxic metals leaching from glass. Mitigating such environmental contamination will require sound management strategies that are environmentally friendly and economically feasible. This review covers existing and emerging management practices for end-of-life cathode ray tubes. An in-depth analysis of available technologies (glass smelting, detoxification of cathode ray tube glass, lead extraction from cathode ray tube glass) revealed that most of the techniques are environmentally friendly, but are largely confined to either laboratory scale, or are often limited owing to high cost to mount, or generate secondary pollutants, while a closed-looped method is antiquated. However, recycling in cementitious systems (cement mortar and concrete) gives an added advantage in terms of quantity of recyclable cathode ray tube glass at a given time, with minimal environmental and economic implications. With significant quantity of waste cathode ray tube glass being generated globally, cementitious systems could be economically and environmentally acceptable as a sound management practice for cathode ray tube glass, where other technologies may not be applicable.

Lead extraction from cathode ray tube funnel glass melted under different oxidizing conditions

Lead was extracted into hydrochloric acid from cathode ray tube funnel glass melted under reducing atmosphere, oxidizing atmosphere, or a sequential combination of both to mechanistically investigate effects of the melting atmosphere on lead extraction. Melting funnel glass in a reductive atmosphere led to the generation of metallic lead particles that were readily soluble in the acid, increasing the quantity of lead extracted into the acid. Meanwhile, the glass product obtained after melting funnel glass in an oxidative atmosphere exhibited higher corrosion resistance in the acid, and the quantity of lead extracted from the treated glass decreased. However, Na2CO3 addition to the glass during melting hindered the enhancement of corrosion resistance and the immobilization of lead in the acid. X-ray photoelectron spectroscopic analysis of the treated glass samples showed that the positions of the peak or the profiles of the spectra attributed to Pb 4f, Si 2p, and O 1s signals were modified by oxidative melting, an indication that oxidative melting results in structural changes in the SiO2 framework of the glass.

Lead recovery from cathode ray tube funnel glass with mechanical activation

In the disposal of electronic waste, cathode ray tube (CRT) funnel glass remains an urgent environmental problem because of its high lead content. This research developed mechanical activation as a pretreatment process, and it proved to be an effective method for extracting lead from CRT funnel glass. The effects of mechanical activation on the structural changes of CRT funnel glass were investigated using X-ray diffraction (XRD), particle size analysis, specific surface area (SSA), and a scanning electron microscope (SEM). Nitric acid leaching behaviors of the activated CRT funnel glass were studied by varying several parameters: leaching time, liquid-to-solid ratio, acid concentration, and heating temperature, as well as various conditions of activation. The lead recovery rate was observed to increase rapidly, particularly with increases in activation time and leaching temperature, but to vary relatively less under other experimental parameters. Under the optimal leaching conditions, the lead recovery rate for funnel glass activated for 2 hr at the rotational speed of 500 rpm (by ball mill) reached 92.5%, compared with 1.2% from the unactivated sample.

IMPLICATIONS

CRT funnel glass containing lead has become a serious environmental problem facing the whole world. In order to dispose of CRT funnel glass, some technologies have been developed. However, these technologies are associated with higher operation and maintenance costs. In this study, mechanical activation was introduced to change the physicochemical properties of CRT funnel glass, which can transform the glass into an easily dissolved one. Under atmospheric pressure leaching conditions, good recovery rate for lead can be achieved and the residue has wide uses. The process can be applied to treat other leaded glass or lead-containing wastes.

Development of a method for recycling of CRT funnel glass

Finding better solutions to manage and recycle cathode-ray tube (CRT) glass is crucial for reducing the environmental threats due to the disposal of the glass. In this paper, the results of a laboratory study on developing a method for removing lead from crushed funnel glass surface and re-utilizing the treated glass in cement mortar are presented. The results demonstrate that nitric acid at 3-5% concentration levels can be used to remove most of the lead from the crushed funnel glass surface and render it as non-hazardous waste based on toxicity characteristics leaching procedure (TCLP) testing. It is noted that the particle size of glass and number of treatment cycles are significant factors affecting lead extraction. The study further demonstrated that it is feasible to utilize up to 100% of treated funnel glass as a replacement for natural sand for producing cement mortar.

Response to waste electrical and electronic equipments in China: legislation, recycling system, and advanced integrated process

Over the past 30 years, China has been suffering from negative environmental impacts from distempered waste electrical and electronic equipments (WEEE) recycling activities. For the purpose of environmental protection and resource reusing, China made a great effort to improve WEEE recycling. This article reviews progresses of three major fields in the development of China's WEEE recycling industry: legal system, formal recycling system, and advanced integrated process. Related laws concerning electronic waste (e-waste) management and renewable resource recycling are analyzed from aspects of improvements and loopholes. The outcomes and challenges for existing formal recycling systems are also discussed. The advantage and deficiency related to advanced integrated recycling processes for typical e-wastes are evaluated respectively. Finally, in order to achieve high disposal rates of WEEE, high-quantify separation of different materials in WEEE and high added value final products produced by separated materials from WEEE, an idea of integrated WEEE recycling system is proposed to point future development of WEEE recycling industry.

Eco-efficient waste glass recycling: Integrated waste management and green product development through LCA

As part of the EU Life + NOVEDI project, a new eco-efficient recycling route has been implemented to maximise resources and energy recovery from post-consumer waste glass, through integrated waste management and industrial production. Life cycle assessment (LCA) has been used to identify engineering solutions to sustainability during the development of green building products. The new process and the related LCA are framed within a meaningful case of industrial symbiosis, where multiple waste streams are utilised in a multi-output industrial process. The input is a mix of rejected waste glass from conventional container glass recycling and waste special glass such as monitor glass, bulbs and glass fibres. The green building product is a recycled foam glass (RFG) to be used in high efficiency thermally insulating and lightweight concrete. The environmental gains have been contrasted against induced impacts and improvements have been proposed. Recovered co-products, such as glass fragments/powders, plastics and metals, correspond to environmental gains that are higher than those related to landfill avoidance, whereas the latter is cancelled due to increased transportation distances. In accordance to an eco-efficiency principle, it has been highlighted that recourse to highly energy intensive recycling should be limited to waste that cannot be closed-loop recycled.

Nano-lead particle synthesis from waste cathode ray-tube funnel glass

Waste cathode ray-tube (CRT) funnel glass is classified as hazardous waste since it contains high amount of lead. In the present study, a novel process for lead nanopowder synthesis from this type of glass was developed by combining vacuum carbon-thermal reduction and inert-gas consolidation procedures. The key trait of the process was to evaporate lead out of the glass to obtain harmless glass powder and synchronously produce lead nanoparticles. In the synthesis process, lead oxide in the funnel glass was firstly reduced to elemental lead, and evaporated rapidly in vacuum circumstance, then quenched and formed nano-size particles on the surface of the cooling device. Experimental results showed that temperature, pressure and argon gas flow rate were the major parameters controlling lead evaporation ratio and the morphology of lead nanoparticles. The maximum lead evaporation ratio was 96.8% and particles of 4-34 nm were successfully obtained by controlling the temperature, holding time, process pressure, argon gas flow rate at 1000°C, 2-4h, 500-2000 Pa, 50-200 ml/min, respectively. Toxicity characteristic leaching procedure (TCLP) results showed that lead leaching from the residue glass met the USEPA threshold. Accordingly, this study developed a practical and environmental-friendly process for detoxification and reclamation of waste lead-containing glass.