Graphene from discharged dry cell battery electrodes

Recycling of the waste battery: Effect of waste battery on property of asphalt and environmental impact evaluation

A waste battery is a kind of hazardous solid waste, and traditional recycling methods can cause serious environmental pollution. In this paper, a pilot study was conducted to reduce the leaching of heavy metals in waste battery power (WBP) by using the wrapping effect of asphalt and explored the feasibility of adding waste battery as a modifier to asphalt. The main components of WBP are determined through microscopic experiments, and its compatibility with asphalt and microscopic mechanism are analyzed; The influence of WBP on asphalt properties are analyzed through routine tests and mixture tests; The leaching test of toxicity is used to analyze the impact of WBP and WBP modified asphalt on the environment. The experimental results indicate that WBP is mainly composed of MnO2, C, and ZnO; There are many wrinkles and grooves on the surface of WBP, which can effectively adsorb asphalt during the modification process, produce anchoring effect, and have good compatibility with asphalt; The components of waste battery adsorb the aging light components in asphalt through their folds and swelling, so that the proportion of heavy components is relatively increased, improving the property indicators of asphalt; From the perspective of engineering property, WBP modified asphalt mixture has strong resistance to deformation and water damage. The leaching concentration of heavy metal ions from bare WBP in soil seriously exceeded the standard. In contrast, when WBP was added to asphalt, the cumulative leaching concentration of heavy metal ions was significantly reduced due to the wrapping effect of asphalt, and the WBP leaching toxicity was greatly suppressed; The method of recycling waste battery and adding it to asphalt as a modifier can prevent the release of heavy metal ions from waste battery into the environment and reduce the risk of the total environmental harm to soil, groundwater and human health.

Electrochemically reduced graphene oxide films from Zn-C battery waste for the electrochemical determination of paracetamol and hydroquinone

Contributing to the development of sustainable electroanalytical chemistry, electrochemically reduced graphene oxide (ERGO) films obtained from residual graphite of discharged Zn-C batteries are proposed in this work. Graphite from the cathode of discarded Zn-C batteries was recovered and used in the synthesis of graphene oxide (GO) by the modified Hummer's method. The quality of the synthesized GO was verified using different characterization methods (FT-IR, XRD, SEM, and TEM). GO films were deposited on a glassy carbon electrode (GCE) by the drop coating method and then electrochemically reduced by cathodic potential scanning using cyclic voltammetry. The electrochemical features of the ERGO films were investigated using the ferricyanide redox probe, as well as paracetamol (PAR) and hydroquinone (HQ) molecules as model analytes. From the cyclic voltammetry assays, enhanced heterogeneous electron transfer rate constants (k⁰) were observed for all redox systems studied. In analytical terms, the ERGO-based electrode showed higher analytical sensitivity than the bare and GO-modified GCE. Using differential pulse voltammetry, wide linear response ranges and limits of detection of 0.14 μmol L^-1 and 0.65 μmol L^-1 were achieved for PAR and HQ, respectively. Furthermore, the proposed sensor was successfully applied to the determination of PAR and HQ in synthetic urine and tap water samples (recoveries close to 100%). The outstanding electrochemical and analytical properties of the proposed ERGO films are added to the very low cost of the raw material, being presented as a green-based alternative for the development of electrochemical (bio)sensors with unsophisticated resources.

Insights into the Conductive Network of Electrochemical Exfoliation with Graphite Powder as Starting Raw Material for Graphene Production

Electrochemical exfoliation starting with graphite powder as the raw material for graphene production shows superiority in cost effectiveness over the popular bulk graphite. However, the crucial conductive network inside the graphite powder electrode along with its formation and influence mechanisms remains blank. Here, an adjustable-pressure graphite powder electrode with a sandwich structure was designed for this. Appropriate encapsulation pressure is necessary and conducive to constructing a continuous and stable conductive network, but overloaded encapsulation pressure is detrimental to the exfoliation and graphene quality. With an initial encapsulation pressure (IEP) of 4 kPa, the graphite powders expand rapidly to a final stable expansion pressure of 49 kPa with a final graphene yield of 46.3%, where 84% of the graphene sheets are less than 4 layers with I_D/I_G values between 0.22 and 1.24. Increasing the IEP to 52 kPa, the expansion pressure increases to 73 kPa, but the graphene yield decreases to 39.3% with a worse graphene quality including higher layers and I_D/I_G values of 1.68-2.13. In addition, small-size graphite powders are not suitable for the electrochemical exfoliation. With the particle size decreasing from 50 to 325 mesh, the graphene yield decreases almost linearly from 46.3% to 5.5%. Conductive network and electrolyte migration synergize and constrain each other, codetermining the electrochemical exfoliation. Within an encapsulated structure, the electrochemical exfoliation of the graphite powder electrode proceeds from the outside to the inside. The insights revealed here will provide direction for further development of electrochemical exfoliation of graphite powder to produce graphene.

Novel synthesis of multicomponent porous nano-hybrid composite, theoretical investigation using DFT and dye adsorption applications: disposing of waste with waste

Extensive studies have shown that doping can enhance the properties of graphene, but the application to real industrial wastewater treatment and theoretical calculations are limited. In this study, the hybrid nanoadsorbent Cu, N co-doped graphene (Cu@NG) was successfully synthesized via green route using carbon rods from waste dry batteries, human urine and copper nitrate, then multiple characterizations, detailed density functional theory (DFT) theoretical calculations and comprehensive actual wastewater tests are performed in environmental applications to investigate the adsorption properties and mechanism. The results showed that Cu@NG surface is mesoporous, decorated with CuO crystals and doped with N atoms. The isotherms and kinetics were simulated by Langmuir and pseudo-second-order models, respectively. The theoretical maximum sorption for MB and CV on Cu@NG is 116.28 mg·g^-1 and CV is 86.96 mg·g^-1, respectively. Pilot tests with Cu@NG on real textile wastewater showed that COD, BOD and color were removed by 54.2%, 55.2% and 86.4%, respectively. The desorption rate of Cu@NG is approximately above 90% for both MB and CV on Cu@NG after six cycles of treatment. The DFT calculations confirmed the experimental results as MB is more reactive than CV molecules. Besides, interactions have been systematically investigated via topology and natural bond orbital (NBO) analyses. The process mechanism involved mainly electrostatic adsorption, π-π stacking interactions and H-bonding interactions and ion exchange.

Functionalized graphene/polystyrene composite, green synthesis and characterization

A composite of sulfonated waste polystyrene (SWPS) and graphene oxide was synthetized by an inverse coprecipitation in-situ compound technology. Polystyrene (PS) has a wide range of applications due to its high mechanical property. the graphene were incorporated into sulfonated polystyrene (SPS) to improve the thermal stability and mechanical performance of the composites. Functionalized graphene were synthesized with tour method by using recovered anode (graphite) of dry batteries while sulfonated waste expanded polystyrene was obtained through sulfonation of the polymer. The SPS and GO + SPS composite were characterized using by Fourier Transform Infrared spectroscopy (FT-IR) and transmission electron microscopy (TEM). While the degree of sulfonation (DS) was determined through elemental analysis. The results show the degree of sulfonation of the composite is 23.5% and its ion exchange capacity is 1.2 meq g^-1. TEM analysis revealed that the GO particles were loaded on the surface of sulphonated polystyrene and that the SWPS was intercalated into the sub-layers of nanoG homogeneously, which result in an increase in electrical conduction.

Review on the Effects of Electrochemical Exfoliation Parameters on the Yield of Graphene Oxide

Recent years have witnessed many breakthroughs in research on graphene as well as a significant improvement in the electrochemical synthesis methods of graphene oxide (GO). GO is a derivative of graphene which has attracted the focus of worldwide scientists and researchers because of its hydrophilic and easily functionalized properties. The electrochemical approach is popular because it saves time, creates zero explosion risk, releases no hazardous gases, and avoids environmental pollution. Although recent publications show that the green, rapid, and mass electrochemical synthesis of GO has more advantages as compared with the traditional Hummers method, it is crucial to study the effects of reaction parameters. Herein, we review recent various works regarding the influences of various reaction parameters on the synthesis of GO sheets. The advancement, current challenges, and solutions of electrochemical synthesis methods of GO are also outlined. Through this review, we hope to spark some clear ideas for anyone who wants to scale up the yield of GO.

Application of reduced graphene oxide as the hole transport layer in organic solar cells synthesized from waste dry cells using the electrochemical exfoliation method

The hole transport layer (HTL) plays an important role in improving the efficiency and stability of organic solar cells (OSCs).

Rapid detection of SARS-CoV-2 using graphene-based IoT integrated advanced electrochemical biosensor

Unique characteristics like large surface area, excellent conductivity, functionality, ease of fabrication, etc., of graphene and its derivatives, have been extensively studied as potential candidates in healthcare applications. They have been utilized as a potential nanomaterial in biosensor fabrication for commercialized point-of-care (POC) devices. This review concisely provided innovative graphene and its derivative-based-IoT (Internet-of-Things) integrated electrochemical biosensor for accurate and advanced high-throughput testing of SARS-CoV-2 in POC setting.

A facile and industrial method for synthesis of modified magnetic lipophilic graphene as a super oil additive

Friction and wear are the two major reasons for energy and material losses in mechanical processes. In this research, a simple, industrial and fast exfoliation technique for the production of graphene using sodium azide and graphite in a water solvent without the need for a specific device has been presented following by lipophilizing with octylamine and only with Fe (II). Magnetic nanoparticles were applied on graphene surface, and simultaneously the graphene surface was both lipophilic and magnetic. The method used for graphene production is unique up to now and also it does not oxidize in production procedure. Performed analyzes demonstrate non-destructive properties without any changes in surface functional groups.

Preparation of magnetized iron oxide grafted on graphene oxide for hyperthermia application

Magnetic hyperthermia therapy (MHT) is a highly promising therapeutic modality for the treatment of different kinds of cancers and malignant tumors. The therapy is based on the concept that; iron oxide nanoparticles deposited at cancer sites can generate heat when exposed to an alternating current magnetic field or near infrared radiation and consequently destroying only the cancer cells by exploiting their vulnerability to heat. The fact that the treatment is at molecular level and that iron oxide nanoparticles provide more guided focus heating justifies its efficacy over treatment such as surgery, radiation therapy and chemotherapy. Nevertheless, the spread of MHT as the next-generation therapeutics has been shadowed by insufficient heating especially at the in vivo stage. This can be averted by modifying the iron oxide nanoparticle structure. To this end, various attempts have been made by developing a magnetic hybrid nanostructure capable of generating efficient heat. However, the synthesis method for each component (of the magnetic hybrid nanostructure) and the grafting process is now an issue. This has a direct effect on the performance of the magnetic hybrid nanostructure in MHT and other applications. The main objective of this review is to detail out the different materials, methods and characterization techniques that have been used so far in developing magnetic hybrid nanostructure. In view of this, we conducted a comprehensive review and present a road map for developing a magnetic hybrid nanostructure that is capable of generating optimum heat during MHT. We further summarize the various characterization techniques and necessary parameters to study in validating the efficiency of the magnetic hybrid nanostructure. Hopefully, this contribution will serve as a guide to researchers that are willing to evaluate the properties of their magnetic hybrid nanostructure.

Synthesis of a non-hazardous/smart anti-corrosion nano-carrier based on beta-cyclodextrin-zinc acetylacetonate inclusion complex decorated graphene oxide (β-CD-ZnA-MGO)

Recently, the high research considerations have been devoted to designing smart coatings with self-healing propensity along with improved anti-corrosion properties, durability, and effectiveness. In the present work, a novel nano-container, namely beta-cyclodextrin (β-CD), was introduced and applied for encapsulating and subsequent controlled release of a metal-organic inhibitor, namely zinc acetylacetonate (ZnA) in the polymeric matrix. The smart release is another principal object which has been lacked in recent reports. For this aim, graphene oxide nanoparticles were employed to carry the inclusion complexes (β-CD-ZnA) to the defected zones of coatings. FT-IR, Raman, XRD, and UV-vis experiments ascertained that the β-CD-ZnA inclusion complex successfully adsorbed onto the GO sheets modified by 3-aminopropyl tri-ethoxysilane (MGO). The electrochemical inspections (i.e., potentiodynamic polarization and EIS) proved that the β-CD-ZnA-MGO particles could remarkably inhibit the steel corrosion in 3.5 % NaCl solution via mixed cathodic/anodic retardation mechanisms with approximately 93 % efficiency after 48 h metal exposure. It was also found that the corrosion protection performance of the polymeric matrix loaded by β-CD-ZnA-MGO nano-particles enhanced markedly, assigning to the significant epoxy defect coverage by β-CD-ZnA. The intelligent transmission was affirmed by EDS-mapping analysis in the defected regions of epoxy coating. The high quantity of the Zn element ensured the successful adsorption of the ZnA on the metal surface. The damage, as well as the delaminated degrees of the un-scratched epoxy coating, was estimated by the EIS experiment outcomes. Achievements reflected that the presence of β-CD-ZnA-MGO nano-filler in the epoxy resin matrix significantly reduced the electrolyte/ion diffusion. Furthermore, the computational results elucidated from DFT-D approach clarified the stronger β-CD-ZnA affinity towards the GO adsorbent compared with the pure β-CD, supporting the experimental findings.

The effects of carbon disulfide driven functionalization on graphene oxide for enhanced Pb(II) adsorption: Investigation of adsorption mechanism

The surface properties of graphene oxide (GO) have been identified as the key effects on the adsorption of Pb(II) from aqueous solutions in this study. This study reveals the effect of the surface reactivity of GO via Carbon Disulfide (CS₂) functionalization for Pb(II) adsorption. After successfully preparing CS₂ functionalized GO (GOCS), the specific techniques were applied to investigate Pb(II) adsorption onto GOCS. Results indicated that the new sulfur-containing functional groups incorporated onto GOCS significantly enhanced Pb(II) adsorption capacity on GOCS than that of GO, achieving an improvement of 31% in maximum adsorption capacity increasing from 292.8 to 383.4 mg g^-1. The equilibrium adsorption capacity for GOCS was 280.2 mg g^-1 having an improvement of 83.2% over that of 152.97 mg g^-1 for GO at the same initial concentration of 150 mg L^-1 under the optimal pH of 5.7. Moreover, the results of adsorption experiments showed an excellent fit to the Langmuir and Pseudo-Second-Order models indicating the monolayer and chemical adsorption, respectively. The mechanism for Pb(II) adsorption on GOCS was proposed as the coordination, electrostatic interactions, cation-pi interactions, and Lewis acid-base interactions. The regeneration study showed that GOCS had an appreciable reusability for Pb(II) adsorption with the adsorption capacity of 208.92 mg g^-1 after five regeneration cycles. In summary, GOCS has been proved to be a novel, useful, and potentially economic adsorbent for the high-efficiency removal of Pb(II) from aqueous solutions.

Facile synthesis of battery waste-derived graphene for transparent and conductive film application by an electrochemical exfoliation method

Low defect ratio graphene with promising conductivity and transparency can be obtained from the spent graphite in Zn–C battery waste.