Designing a non-hazardous nano-carrier based on graphene oxide@Polyaniline-Praseodymium (III) for fabrication of the Active/Passive anti-corrosion coating

2D Nanomaterials Reinforced Organic Coatings for Marine Corrosion Protection: State of the Art, Challenges, and Future Prospectives

2D nanomaterials, with extraordinary physical and chemical characteristics, have long been regarded as promising nanofillers in organic coatings for marine corrosion protection. The past decade has witnessed the high-speed progress of 2D nanomaterial-reinforced organic composite coatings, and plenty of breakthroughs have been achieved as yet. This review covers an in-depth and all-around outline of the up-to-date advances in 2D nanomaterial-modified organic coatings employed for the marine corrosion protection realm. Starting from a brief introduction to 2D nanomaterials, the preparation strategies and properties are illustrated. Subsequently, diverse protection models based on composite coatings for marine corrosion protection are also introduced, including physical barrier, self-healing, as well as cathodic protection, respectively. Furthermore, computational simulations and critical factors on the corrosion protection properties of composite coatings are clarified in detail. Finally, the remaining challenges and prospects for marine corrosion protection based on 2D nanomaterials reinforced organic coatings are highlighted.

Advanced materials for smart protective coatings: Unleashing the potential of metal/covalent organic frameworks, 2D nanomaterials and carbonaceous structures

The detrimental impact of corrosion on metallic materials remains a pressing concern across industries. Recently, intelligent anti-corrosive coatings for safeguarding metal infrastructures have garnered significant interest. These coatings are equipped with micro/nano carriers that store corrosion inhibitors and release them when triggered by external stimuli. These advanced coatings have the capability to elevate the electrochemical impedance values of steel by 2-3 orders of magnitude compared to the blank coating. However, achieving intelligent, durable, and reliable anti-corrosive coatings requires careful consideration in the design of these micro/nano carriers. This review paper primarily focuses on investigating the corrosion inhibition mechanism of various nano/micro carriers/barriers and identifying the challenges associated with using them for achieving desired properties in anti-corrosive coatings. Furthermore, the fundamental aspects required for nano/micro carriers, including compatibility with the coating matrix, high specific surface area, stability in different environments, stimuli-responsive behavior, and facile synthesis were investigated. To achieve this aim, we explored the properties of micro/nanocarriers based on oxide nanoparticles, carbonaceous and two-dimensional (2D) nanomaterials. Finally, we reviewed recent literature on the application of state-of the art nanocarriers based on metal-organic frameworks (MOFs) and covalent-organic frameworks (COFs). We believe that the outcomes of this review paper offer valuable insights for researchers in selecting appropriate materials that can effectively enhance the corrosion resistance of coatings.

Anticorrosion Coating with Heterogeneous Assembly of Nanofillers Modulated by a Magnetic Field

An anticorrosive coating with randomly distributed passive barriers and regionally enriched active corrosion inhibitors is developed by integrating mica nanosheets (MNSs) and magnetic-responsive core-shell mesoporous nanoparticles with 2-mercaptobenzothiazole (Fe₃O₄@mSiO₂/MBT) under magnetic field incubation. The bottom enriched Fe₃O₄@mSiO₂/MBT rapidly releases the MBT to form a passivation layer on corrosion sites, enhancing the corrosion inhibition efficiency by 30.36% compared with the control (NP_0.7EP-R). The impedance modulus |Z|_0.01 Hz of the sample (NP_0.7/MNS_0.5/EP) increases by five orders of magnitude compared with that of its control (NP_0.7/MNS₀EP) after 30 days of corrosion immersion. NP_0.7/MNS_0.5/EP exhibited the lowest corrosion rate (3.984 × 10^-5 mm/year) as compared to the other samples. Notably, the coating in a fractured state still maintains superior corrosion inhibition even after 40 day salt spray testing. The differentiated distribution of nanofillers was well confirmed by optical microscopy and SEM-EDS, and the synergistic effect of the active/passive integrated anticorrosive coating with merits of both comprehensive protection and fast responsiveness was systematically explored.

Rising of MXenes: Novel 2D-functionalized nanomaterials as a new milestone in corrosion science - a critical review

Corrosion is a natural process between a metal and its environment that can gradually cause catastrophic damage to the metal equipment, which would have economic implications. Consequently, several protective methods have been utilized to prevent metals from severe degradation. Organic polymeric coatings have been widely used as the most convenient and cost-effective method to boost metals' anti-corrosion properties. Nonetheless, these coatings have a significant amount of solvent, resulting in shrinkage and micro defects in the films during the curing process. Many studies have verified that transition metal carbides/nitrides (MXenes) can form a "labyrinth effect" in the polymeric coatings due to their "nano-barrier effect". Furthermore, based on their sheet-like structures, they can considerably cover the surface defects of the polymeric films. Therefore, the penetration of corrosive elements can be substantially curbed. It is the first review that specifically focused on the new family of 2D nanomaterials, i.e., MXenes, and discussed their applications in corrosion protection systems. The MXenes' pros and cons in the polymeric matrixes as nanofillers will be clarified. Moreover, the synthesis and functionalization methods of the MXenes, their applications, and corrosion protection mechanism will be explored. Subsequently, the MXenes' superiority over other 2D nanomaterials will be highlighted while their future perspectives and industrial applications will be predicted.

Fabrication of dual anti-corrosive polyaniline microcapsules via Pickering emulsion for active corrosion protection of steel

A novel kind of inhibitor-loaded polyaniline (PANI) microcapsule was prepared by Pickering emulsion photopolymerization using polyaniline particles as the Pickering emulsifier. In our strategy, water-dispersible polyaniline nanoparticles were firstly synthesized using a micelle template method and used to stabilize oil-in-water emulsions, in which the oil phase contained photo-crosslinkable and pH sensitive monomers and a photo-initiator. Under UV light, the pH-responsive monomers underwent photo-polymerization and crosslinking and converted to microcapsule shells. During this process, polyaniline nanoparticles were trapped in the microcapsule shells, leading to the formation of PANI microcapsules. The structure and morphology of the synthesized PANI microcapsules were analyzed using FTIR spectroscopy, SEM, and EDX mapping. The inhibitor (mercaptobenzothiazole, MBT) was subsequently incorporated into the PANI microcapsule as a functional core and demonstrated pH-sensitive releasing behavior. With the anti-corrosive PANI as the microcapsule wall and the inhibitor MBT as the core, the as-prepared MBT loaded PANI (MBT@PANI) microcapsule could afford dual corrosion protection, allowing smart protection of metals when exposed to corrosive conditions. The MBT@PANI microcapsules were embedded in UV-cured coating for protecting steel. The corrosion protection performance of the coating with MBT@PANI microcapsules was evaluated using the electrochemical impedance spectroscopy technique and salt spray test, which demonstrated the synergistic inhibition effect of the PANI wall and the loaded MBT in improving anti-corrosion performance of the coating.

Corrosion Resistance Evaluation of Self-Healing Epoxy Coating Based on Dual-Component Capsules Containing Resin and Curing Agent

In this study, a self-healing epoxy coating was prepared by incorporating a dual capsule healing system including epoxy resin and its amine-based curing agent. The emulsion electrospray technique was used for encapsulating the healing agents in poly(styrene co-acrylonitrile) (SAN) as shell material. Characterizing the prepared microcapsules (MCs) by Scanning Electron Microscopy (SEM) revealed their spherical morphology with the particle size of 827 nm and 749 nm for epoxy and amine cores, respectively. Fourier Transform Infrared Spectroscopy (FT-IR) and thermogravimetric analysis (TGA) results confirmed successful encapsulation with no side chemical reaction between the encapsulated core and shell materials. The effects of embedding MCs on the physical and mechanical properties of the epoxy coating matrix were studied by pull-off adhesion, conical mandrel bending, and gloss tests. In addition, the prepared coatings’ self-healing performance was evaluated by Electrochemical Impedance Spectroscopy (EIS) and potentiodynamic polarization (Tafel) experiments. The results revealed that the coating sample containing 1 wt% of core-shell MCs (a mixture of epoxy and amine-containing MCs with a 50 : 50 weight ratio) showed the best corrosion performance with 99% self-healing efficiency.