A way out of the alkaline bauxite residue: Synthesizing micro-electrolysis composite material towards the synergistic fenton degradation of high-concentration organic wastewater

Fe/Au galvanic nanocells to generate self-sustained Fenton reactions without additives at neutral pH

The generation of reactive oxygen species (ROS) via the Fenton reaction has received significant attention for widespread applications. This reaction can be triggered by zero-valent metal nanoparticles by converting externally added H2O2 into hydroxyl radicals (˙OH) in acidic media. To avoid the addition of external additives or energy supply, developing self-sustained catalytic systems enabling onsite production of H2O2 at a neutral pH is crucial. Here, we present novel galvanic nanocells (GNCs) based on metallic Fe/Au bilayers on arrays of nanoporous silica nanostructures for the generation of self-sustained Fenton reactions. These GNCs exploit the large electrochemical potential difference between the Fe and Au layers to enable direct H2O2 production and efficient release of Fe2+ in water at neutral pH, thereby triggering the Fenton reaction. Additionally, the GNCs promote Fe2+/Fe3+ circulation and minimize side reactions that passivate the iron surface to enhance their reactivity. The capability to directly trigger the Fenton reaction in water at pH 7 is demonstrated by the fast degradation and mineralization of organic pollutants, by using tiny amounts of catalyst. The self-generated H2O2 and its transformation into ˙OH in a neutral environment provide a promising route not only in environmental remediation but also to produce therapeutic ROS and address the limitations of Fenton catalytic nanostructures.

Red mud-derived iron carbon catalyst for the removal of organic pollutants in wastewater

In order to reduce the environmental hazards of red mud (RM) and realize its resource utilization, in this study, RM-based iron-carbon micro-electrolysis material (RM-MEM) were prepared by a carbothermal reduction process using RM as raw material. The influence of the preparation conditions on the phase transformation and structural characteristics of the RM-MEM were investigated during the reduction process. The ability of RM-MEM to remove organic pollutants from wastewater was evaluated. The results showed that RM-MEM prepared at a reduction temperature of 1100 °C, a reduction time of 50 min and a coal dosage of 50% had the best removal effect for the degradation of methylene blue (MB). When the initial MB concentration was 20 mg L^-1, the amount of RM-MEM material was 4 g L^-1, the initial pH was 7, and the degradation efficiency reached 99.75% after 60 min. When RM-MEM is split into carbon free and iron free parts for use, the degradation effect becomes worse. Compared to other materials, RM-MEM has lower cost and better degradation. X-ray diffraction (XRD) analysis showed that hematite was transformed to zero-valent iron with the increase in the roasting temperature. Scanning electron microscopy (SEM) and energy spectroscopy (EDS) analysis showed that micron-sized ZVI particles were formed in the RM-MEM, and increasing the carbon thermal reduction temperature was beneficial to the growth of zero-valent iron particles.

Catalytic activity and mechanism of typical iron-based catalysts for Fenton-like oxidation

Heterogeneous Fenton-like systems were exploited for the degradation of Reactive Red X-3B (RR X-3B) using iron-carbon composite, sponge iron, chalcopyrite and pyrite as catalysts. The effect of operational variables on the catalytic activity and metal leaching behavior of catalysts was evaluated and the catalytic mechanism was discussed. The experimental results showed that under the optimum conditions, chemical oxygen demand (COD) removals by Fenton-like systems could reach 89.91%, 86.84%, 80.11% and 60.02% with iron-carbon composite, sponge iron, chalcopyrite and pyrite, respectively. Micro-electrolysis of iron-carbon composite and sponge iron resulted in higher COD removal at acid pH range. Electron Paramagnetic Resonance (EPR) analysis and quenching tests showed that ^•OH was the main reactive oxygen species responsible for the degradation of RR X-3B. A large amount of Fe²⁺ leached from iron-carbon composite and sponge iron, which served as a homogeneous Fenton catalyst during the degradation of RR X-3B. In contrast, much lower amount of Fe²⁺ was leached from chalcopyrite and pyrite, and surface catalysis of the minerals played more important role in the generation of ^•OH. Surface characterization and density functional theory (DFT) calculation results illustrated that ≡Fe(II) was the primary surface catalytic site during the reaction. The reduction of ≡Fe(III) and ≡Cu(II) can be facilitated by sulfides on the mineral surface. The Fenton-like systems catalyzed by iron-based materials exhibited higher H₂O₂ utilization and COD removal than classical Fenton system. With the lower metal leaching concentration and stable surface property, chalcopyrite and pyrite may be more practical applicable from a long-term catalytic activity point of view.

Synthesis of Micro-Electrolysis Composite Materials from Blast Furnace Dust and Application into Organic Pollutant Degradation

A micro-electrolysis material (MEM) was successfully prepared from carbothermal reduction of blast furnace dust (BFD) and coke as raw materials in a nitrogen atmosphere. The MEM prepared from BFD had strong ability in removing methyl orange, methylene blue, and rose bengal (the removal rates of methyl orange and methylene blue were close to 100%). X-ray diffraction showed that the iron mineral in BFD was ferric oxide, which was converted to zero-valent iron after being reduced by calcination. Scanning electron microscopy showed that nano-scale zero-valent iron particles were formed in the MEM. In short, the MEM prepared from BFD can effectively degrade organic pollutants.

Iron-carbon microelectrolysis for wastewater remediation: Preparation, performance and interaction mechanisms

Rapid industrialization and urbanization have produced a lot of hazardous substances in water and wastewater, which has turned into a crucial issue to the environment and the public health. Recently, iron carbon microelectrolysis (IC-ME) has attracted extensive attention in environmental remediation due to its low costs and excellent performance. Nevertheless, there is still a lack of a more systematic review on IC-ME preparation methods, their performance, and the interaction mechanisms of IC-ME in the remediation of wastewater. Herein, this work summarizes the synthetic methods, application of IC-ME materials, and the mechanism of pollutant removal by IC-ME. A variety approaches have been applied to prepare IC-ME materials, and the preparation methods and conditions have a certain influence on the properties of IC-ME materials, thus affecting the performance of pollutant removal. The mechanisms of IC-ME for contaminants removal are very complex, including adsorption, coprecipitation, reduction, surface complexation, and oxidation. Moreover, research vacant fields and problems that existed in the application of IC-ME are proposed. At last, the problems to be addressed to adapt IC to future applications are introduced. This paper reviews and prospects IC-ME wastewater remediation technology, which provides a reference for further scientific research and engineering applications.

"Umbrella" Structure Trisiloxane Surfactant: Synthesis and Application for Reverse Flotation of Phosphorite Ore in Phosphate Fertilizer Production

Phosphorite is generally used in the manufacture of phosphate fertilizer and plays a vital role in the development of agricultural and food production. Nonetheless, how to obtain phosphorite concentrates efficiently and sustainably has become an urgent problem. In this study, a newly designed trisiloxane surfactant, N-(2-Aminoethyl)-3-aminopropyltrisiloxane (AATS), has been prepared and utilized as an emerging collector for reverse flotation of phosphorite ore. Its collecting ability was compared with the conventional surfactant 1-dodecamine (DDA). In the collector concentration tests, AATS with lower concentrations showed stronger collecting ability for quartz. In the pH tests, AATS always performed better than DDA in the acidic or alkaline condition. In bench-scale flotation experiments, the P₂O₅ recovery of phosphorite concentrates with 150 g/t AATS was 10.77% higher than that with 300 g/t DDA, which proved that AATS can be applied to the sustainable production of phosphorite concentrates. For a 4000 t/d phosphorite ore processing plant, the profit could be increased 7,014,702.07 USD every year by using AATS as the collector. Therefore, this work provides a promising approach to enhance the production efficiency of phosphate fertilizer and to promote the sustainable development of agriculture.