Valorization of hazardous COVID-19 mask waste while minimizing hazardous byproducts using catalytic gasification

A critical review on sustainable hazardous waste management strategies: a step towards a circular economy

Globally, industrialisation and urbanisation have led to the generation of hazardous waste (HW). Sustainable hazardous waste management (HWM) is the need of the hour for a safe, clean, and eco-friendly environment and public health. The prominent waste management strategies should be aligned with circular economic models considering the economy, environment, and efficiency. This review critically discusses HW generation and sustainable management with the strategies of prevention, reduction, recycling, waste-to-energy, advanced treatment technology, and proper disposal. In this regard, the major HW policies, legislations, and international conventions related to HWM are summarised. The global generation and composition of hazardous industrial, household, and e-waste are analysed, along with their environmental and health impacts. The paper critically discusses recently adapted management strategies, waste-to-energy conversion techniques, treatment technologies, and their suitability, advantages, and limitations. A roadmap for future research focused on the components of the circular economy model is proposed, and the waste management challenges are discussed. This review stems to give a holistic and broader picture of global waste generation (from many sources), its effects on public health and the environment, and the need for a sustainable HWM approach towards the circular economy. The in-depth analysis presented in this work will help build cost-effective and eco-sustainable HWM projects.

Sewage sludge steam gasification over bimetallic mesoporous Al-MCM48 catalysts for efficient hydrogen generation

This study explored the potential of steam gasification of sewage sludge over different temperatures (non-catalytic) and bimetallic (Ni-Fe and Ni-Co) mesoporous Al-MCM48 (3-5% Al basis). The higher temperature (800 °C) resulted in higher gas yield (36.74 wt%) and syngas (H₂ and CO) selectivity (35.30 vol% and 11.66 vol%). Moreover, catalytic approach displayed that the Al-MCM48 was effective support because the incorporation of nickel increased the efficiency of gasification reactions compared to HZSM-5 (30). It mainly comes from the presence of mesopores and higher surface area (710.05 m²/g) providing more reaction sites and higher stability (less coke formation). Furthermore, the addition of promoters such as Co and Fe allowed the formation of Ni-Fe and Ni-Co alloys, resulting in even higher gas yield and overall H₂ and CO selectivity due to the promotion of related reactions such as tar cracking, Boudouard, water gas shift and reforming and so on. Ni-Co alloy catalyst (10% Ni-5% Co/Al-MCM48) resulted in the highest H₂ (∼52 vol%) selectivity due to the enhanced Ni dispersion and synergy effect between Ni and Co. Moreover, the application of bi-metal alloy on Al-MCM48 showed no coke formation and significantly reduced CO₂ and hydrocarbon selectivity in the product gas. Overall, this study presented a promising solution for sewage sludge disposal in terms of clean H₂ generation, reduction in CO₂ and higher stability of metal based catalysts at the same time.

Role of solvent in plasma-assisted peroxymonosulfate-hydrothermal process for plastic conversion

Hydrothermal processes are considered a promising strategy for the conversion of ever-growing plastic wastes. Plasma-assisted peroxymonosulfate-hydrothermal process has attracted increasing attention in enhancing the efficiency of hydrothermal conversion. However, the role of solvent in this process is unclear and rarely researched. Herein, the conversion process with different water-based solvents was investigated based on a plasma-assisted peroxymonosulfate-hydrothermal reaction. As the ratio of the solvent effective volume in the reactor increased from 20% to 53.3%, the conversion efficiency displayed an obvious decrease from 7.1% to 4.2%. The results indicated that the increased pressure caused by the solvent greatly reduced the surface reaction and forced the hydrophilic groups to shift back to the carbon chain, thereby reducing the reaction kinetics. A further increase in the solvent effective volume ratio could promote the conversion in the inner layer of the plastics to achieve an increase of the conversion efficiency. These findings can provide valuable guidance for the design of hydrothermal conversion for plastic wastes.

Advanced and Smart Textiles during and after the COVID-19 Pandemic: Issues, Challenges, and Innovations

The COVID-19 pandemic has hugely affected the textile and apparel industry. Besides the negative impact due to supply chain disruptions, drop in demand, liquidity problems, and overstocking, this pandemic was found to be a window of opportunity since it accelerated the ongoing digitalization trends and the use of functional materials in the textile industry. This review paper covers the development of smart and advanced textiles that emerged as a response to the outbreak of SARS-CoV-2. We extensively cover the advancements in developing smart textiles that enable monitoring and sensing through electrospun nanofibers and nanogenerators. Additionally, we focus on improving medical textiles mainly through enhanced antiviral capabilities, which play a crucial role in pandemic prevention, protection, and control. We summarize the challenges that arise from personal protective equipment (PPE) disposal and finally give an overview of new smart textile-based products that emerged in the markets related to the control and spread reduction of SARS-CoV-2.

Resource recovery from discarded COVID-19 PPE kit through catalytic fast pyrolysis

During the COVID-19 pandemic, the world saw an exponential surge in the production of Personal Protective Equipment (PPE) kits, which eventually got discarded in the biomedical waste stream. In this study, thirteen different polymer samples from the PPE kit were collected and characterized using Fourier transform infrared spectrometer, thermogravimetric analysis, and analytical pyrolysis-gas chromatograph/mass spectrometry. The characterization data showed that about 94 % by mass of components were made of only three polymers, viz. polypropylene (PP, 75.6 wt %), polyethylene terephthalate (PET, 12.5 wt %), and polycarbonate (PC, 6 wt %). The analytical pyrolysis of the PPE coverall suit (PP) yielded mainly alkenes containing 2,4-dimethyl-1-heptene as the major compound with 17 wt % yield at 600 °C. The pyrolysates from face shield (PET) were rich in benzoic acid (5.8 wt %) and acetophenone (4.8 wt %), while those from safety goggles (PC) were rich in phenol (17.6 wt %) and p-cresol (12.4 wt %) at 600 °C. HZSM-5 and HY zeolites were used for the catalytic upgradation of pyrolysates especially from PP, PET and PC. The temperature and feed-to-catalyst ratio were optimized by performing catalytic fast pyrolysis experiments at 500 °C, 600 °C and 700 °C with different feed-to-catalyst ratios 1:2, 1:4, and 1:6 (w/w). The yield of aromatic hydrocarbons, viz., BTEX (benzene, toluene, ethylbenzene, xylenes) and naphthalene, was maximum (∼25.7 wt %) from PP coverall when HY catalyst was used at 600 °C and 1:6 (w/w) loading. In the case of PET face shield, the total yield of BTEX, naphthalene and biphenyl was maximum (27.9 wt %) at 600 °C and 1:4 (w/w) of HZSM-5, while in the case of PC goggles, it was maximum (18.6 wt %) at 700 °C and 1:4 (w/w) of HY. This study shows that the entire PPE kit can be valorized via catalytic fast pyrolysis to generate petrochemical products and platform molecules like monoaromatic hydrocarbons at high selectivities.

Disposal and resource utilization of waste masks: a review

Waste masks pose a serious threat to the environment, including marine plastic pollution and soil pollution risks caused by landfills since the outbreak of COVID-19. Currently, numerous effective methods regarding disposal and resource utilization of waste masks have been reported, containing physical, thermochemical, and solvent-based technologies. As for physical technologies, the mechanical properties of the mask-based materials could be enhanced and the conductivity or antibacterial activity was endowed by adding natural fibers or inorganic nanoparticles. Regarding thermochemical technologies, catalytic pyrolysis could yield considerable hydrogen, which is an eco-friendly resource, and would mitigate the energy crisis. Noticeably, the solvent-based technology, as a more convenient and efficient method, was also considered in this paper. In this way, soaking the mask directly in a specific chemical reagent changes the original structure of polypropylene and obtains multi-functional materials. The solvent-based technology is promising in the future with the researches of sustainable and universally applicable reagents. This review could provide guidance for utilizing resources of waste masks and address the issues of plastic pollution.

Plastic wastes in the time of COVID-19: Their environmental hazards and implications for sustainable energy resilience and circular bio-economies

The global scope of pollution from plastic waste is a well-known phenomenon associated with trade, mass consumption, and disposal of plastic products (e.g., personal protective equipment (PPE), viral test kits, and vacuum-packaged food). Recently, the scale of the problem has been exacerbated by increases in indoor livelihood activities during lockdowns imposed in response to the coronavirus disease 2019 (COVID-19) pandemic. The present study describes the effects of increased plastic waste on environmental footprint and human health. Further, the technological/regulatory options and life cycle assessment (LCA) approach for sustainable plastic waste management are critically dealt in terms of their implications on energy resilience and circular economy. The abrupt increase in health-care waste during pandemic has been worsening environmental quality to undermine the sustainability in general. In addition, weathered plastic particles from PPE along with microplastics (MPs) and nanoplastics (NPs) can all adsorb chemical and microbial contaminants to pose a risk to ecosystems, biota, occupational safety, and human health. PPE-derived plastic pollution during the pandemic also jeopardizes sustainable development goals, energy resilience, and climate control measures. However, it is revealed that the pandemic can be regarded as an opportunity for explicit LCA to better address the problems associated with environmental footprints of plastic waste and to focus on sustainable management technologies such as circular bio-economies, biorefineries, and thermal gasification. Future researches in the energy-efficient clean technologies and circular bio-economies (or biorefineries) in concert with a "nexus" framework are expected to help reduce plastic waste into desirable directions.

Environmental impacts of covid-19 pandemic: Release of microplastics, organic contaminants and trace metals from face masks under ambient environmental conditions

The covid-19 pandemic era was characterized by heavy usage and disposal of medical face masks, now estimated at over 1.24 trillion. Few studies had attempted to demonstrate the release of microplastics from face masks using simulated conditions and application of mechanical forces, far different from the effects experienced by face masks dumped in the open environment, in landfills and dumpsites. In the current study, we monitored the release of microplastics, organic contaminants and toxic metals from medical face masks degraded under normal outdoor environmental conditions, over a period of 60 weeks. We showed that face mask's decomposition proceeded via sunlight (UV) - initiated oxidative degradation, leading to the replacement of methylene (CH₂-) and alkyl (CH₃-) groups in face mask's polypropylene backbone with hydroxyl and ketonic functional groups. Organic compounds released from decaying face masks into the surrounding soil included alkanes, alkenes, carboxylic acids/diesters and phthalate esters. Mean maximum concentration of phthalates in the soil ranged from 3.14 mg/kg (diethyl phthalate) to 11.68 mg/kg di(2-ethylhexyl) phthalate. Heavy metals, including Cu, Pb, Cd, As, Sn and Fe, were released into the soil, leading to contamination factors of 3.11, 2.84, 2.42, 2.26, 1.80 and 0.99, respectively. Together, the metals gave a pollution load index (PLI) of 2.102, indicating that they constitute moderate pollution of the soil surrounding the heap of face masks. This study provides a realistic insight into the fate and impacts of the enormous amounts of face masks, disposed or abandoned in soil environments during the covid-19 pandemic.

A review of disposable facemasks during the COVID-19 pandemic: A focus on microplastics release

The COVID-19 epidemic seriously threats the human society and provokes the panic of the public. Personal Protective Equipment (PPE) are widely utilized for frontline health workers to face the ongoing epidemic, especially disposable face masks (DFMs) to prevent airborne transmission of coronavirus. The overproduction and massive utilization of DFMs seriously challenge the management of plastic wastes. A huge amount of DFMs are discharged into environment, potentially induced the generation of microplastics (MPs) owing to physicochemical destruction. The MPs release will pose severe contamination burden on environment and human. In this review, environmental threats of DFMs regarding to DFMs fate in environment and DFMs threats to aquatic and terrestrial species were surveyed. A full summary of recent studies on MPs release from DFMs was provided. The knowledge of extraction and characterizations of MPs, the release behavior, and potential threats of MPs derived from DFMs was discussed. To confront the problem, feasible strategies for control DFMs pollution were analyzed from the perspective of source control and waste management. This review provides a better understanding the threats, fate, and management of DFMs linked to COVID-19 pandemic.

Thermochemical recycling of waste disposable facemasks in a non-electrically powered system

The COVID-19 pandemic encouraged the use of plastic-based personal protective equipment (PPE), which aided greatly in its management. However, the increased production and usage of these PPEs put a strain on the environment, especially in developing and underdeveloped countries. This has led various researchers to study low-cost and effective technologies for the recycling of these materials. One such material is disposable facemasks. However, previous studies have only been able to engage electrically powered reactors for their thermochemical conversion, which is a challenge as these reactors cannot be used in regions with an insufficient supply of electricity. In this study, the authors utilized a biomass-powered reactor for the conversion of waste disposable facemasks and almond leaves into hybrid biochar. The reactor, which is relatively cheap, simple to use, environmentally friendly, and modified for biochar production, is biomass-powered. The co-carbonization process, which lasted 100 min, produced a 46% biochar yield, which is higher than previously obtained biochar yields by other researchers. The biochar thus obtained was characterized to determine its properties. FTIR analysis showed that the biochar contained functional groups such as alkenes, alkynes, hydroxyls, amines, and carbonyls. The EDX analysis revealed that the biochar was primarily made of carbon, tellurium, oxygen, and calcium in the ratios of 57%, 19%, 9%, and 7%, respectively. The inclusion of the facemask decreased the surface area and porosity of the biochar material, as evidenced by its surface area and pore characteristics.

Agro-residual biomass and disposable protective face mask: a merger for converting waste to plastic-fiber fuel via an integrative carbonization-pelletization framework

Incineration and landfilling offer possibilities for addressing high-rate management of COVID-waste streams. However, they can be costly and environmentally unsustainable. In addition, they do not allow to convert them to fuels and chemicals as waste-to-energy and waste-to-product technologies. Therefore, we analyzed whether integrating hydrothermal carbonization (HTC) and pelletization can allow converting the surgical face mask (SFM) and biomass to composite plastic-fiber fuel (CPFF). We blended the plastic material and corncob, peanut shell, or sugarcane bagasse at the proportion of 50:50 (%, dry mass basis) for HTC. We performed the thermal pretreatment of blends in an autoclaving reactor at 180 °C and 1.5 MPa. Then we pelletized the hydrochars in a presser machine at 200 MPa and 125 °C. By analyzing the evidence from our study, we recognized the viability of combining the SFM and agricultural residues for CPFF from comparable technical features of our products to standards for premium-grade wood pellets. For instance, the elemental composition of their low-meltable ash was not stoichiometrically sufficient to severely produce slagging and fouling in the equipment for thermal conversion. Although they contained synthetic polymers in their structures, such as polyethylene from filter layers and nylon from the earloop, they emitted CO and NOx below the critical limits of 200 and 500 mg m-3, respectively, for occupational safety. Therefore, we extended the knowledge on waste-to-energy pathways to transform SFM into high-quality hybrid fuel by carbonization and pelletization. Our framework can provide stakeholders opportunities to address plastic and biogenic waste in the context of a circular economy.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13399-022-03285-4.

Alternating magnetic field initiated catalytic deconstruction of medical waste to produce hydrogen-rich gases and graphite

During the coronavirus 2019 (COVID-19) pandemic, there has been a dramatic increase in the use of medical products and personal protective equipment, such as masks, gowns, and disposable syringes, to treat patients or administer vaccines. However, this may lead to generation of large quantities of biohazardous medical waste. Here, an alternating-magnetic-field-initiated catalytic strategy is proposed to convert disposable syringes into hydrogen-rich gases and high-value graphite. Specifically, in addition to selecting heavy fraction of bio-oil as initiator, disposable syringe needles are used as radio frequency electromagnetic wave receptors to initiate the deconstruction of disposable syringe plastic. The highest H₂ yield of 39.9 mmol g^-1 is achieved, and 30.1 mmol g^-1 is maintained after 10 cycles. Moreover, a high carbon yield of 286 mg g^-1 can be obtained. Beyond disposable syringes, this strategy could help to solve the emerging issue for other types of medical waste (e.g., mask and protective clothing) disposal.

Biochar-advanced thermocatalytic salvaging of the waste disposable mask with the production of hydrogen and mono-aromatic hydrocarbons

The salvaging of the waste disposable mask was conducted in this study through catalytic pyrolysis over corn stover derived biochar catalyst combined with the boosted generation of hydrogen and mono-aromatic hydrocarbons for the first time. In the absence of biochar, up to 53 wt% of wax was observed at 550 ºC, whereas at the biochar/mask ratio of 2, around 41 wt% of liquid oil was produced without the formation of wax. The hydrogen content in the gas stream was about 26 vol% at 600 ºC for non-catalytic pyrolysis, which increased to around 55 vol% at the expense of light hydrocarbons such as methane and C_2-4 for the catalytic process with the biochar/mask ratio of 3. In resulting liquid oil, the content of mono-aromatics, especially toluene, xylenes, and ethylbenzene was about 55% for catalytic runs, which was far greater than that of 38% from the non-catalytic run. Interestingly, the dyes released from mask pyrolysis could be completely captured/adsorbed by biochar, leading to a much cleaner oil. After 10 cycles of reuse at 600 ºC without regeneration, the biochar still held a good selectivity toward hydrogen and mono-aromatic hydrocarbons. This study exemplified a readily accessible concept and pathway of 'waste against waste' targeted to upcycle waste disposable masks over biochar from biomass waste.

Waste surgical masks to fuels via thermochemical co-processing with waste motor oil and biomass

In this work, the co-processing of waste surgical masks, waste motor oil, and biomass was investigated to reduce the environmental impacts of the increasing medical-derived plastic pollution as well as to elucidate its effect on the production of chemicals . The results showed high yields towards an oily product with an interesting hydrocarbon content in the diesel range. Furthermore, although the initial waste motor oil had a high sulfur content, the oily products showed a low sulfur content, that was logically distributed in the solid and gas phases. In addition, all oily products presented HHVs ​​higher than 44 MJ/Kg, with cetane indices, densities, and viscosities lower than those of petroleum-derived diesel. This work could impact on the management of waste surgical masks and the joint recovery of everyday waste towards high value-added products.