Effective regeneration of mixed composition of spent lithium-ion batteries electrodes towards building supercapacitor

Recycling and Reusing of Graphite from Retired Lithium-ion Batteries: A Review

The proliferation of rechargeable lithium-ion batteries (LIBs) over the past decade has led to a significant increase in the number of electric vehicles (EVs) powered by these batteries reaching the end of their lifespan. With retired EVs becoming more prevalent, recycling and reusing their components, particularly graphite, has become imperative as the world transitions toward electric mobility. Graphite constitutes ≈20% of LIBs by weight, making it a valuable resource to be conserved. This review presents an in-depth analysis of the current global graphite mining landscape and explores potential opportunities for the "second life" of graphitefrom depleted LIBs. Various recycling and reactivation technologies in both industry and academia are discussed, along with potential applications for recycled graphite forming a vital aspect of the waste management hierarchy. Furthermore, this review addresses the future challenges faced by the recycling industry in dealing with expired LIBs, encompassing environmental, economic, legal, and regulatory considerations. In conclusion, this review provides a comprehensive overview of the developments in recycling and reusing graphite from retired LIBs, offering valuable insights for forthcoming large-scale recycling efforts.

MnCO3 Cuboids from Spent LIBs: A New Age Displacement Anode to Build High-Performance Li-Ion Capacitors

The advantage of hybridizing battery and supercapacitor electrodes has succeeded recently in designing hybrid charge storage systems such as lithium-ion capacitors (LICs) with the benefits of higher energy than supercapacitors and more power density than batteries. However, sluggish Li-ion diffusion of battery anode is one of the main barriers and hampers the development of high-performance LICs. Herein, is introduced a new conversion/displacement type anode, MnCO₃ , via effectively recycling spent Li-ion batteries cathodes for LICs applications. The MnCO₃  cuboids are regenerated from the spent LiMn₂ O₄  cathodes by organic acid lixiviation process, and hydrothermal treatment displays excellent reversibility of 535  mAh g^-1  after 50  cycles with a Coulombic efficiency of >99%. Later, LIC is assembled with the regenerated MnCO₃  cubes in pre-lithiated form (Mn⁰  + Li₂ CO₃ ) as anode and commercial activated carbon (AC) as the cathode, delivering a maximum energy density of 169.4 Wh kg^-1  at 25 °C with ultra-long durability of 15,000 cycles. Even at various atmospheres like -5 and 50 °C, this LIC can offer a energy densities of 53.8 and 119.5 Wh kg^-1 , respectively. Remarkably, the constructed AC/Mn⁰  + Li₂ CO₃ -based LIC exhibits a good cycling performance for a continuous 1000 cycles with >91% retention invariably for all temperature conditions.

E-waste recycled materials as efficient catalysts for renewable energy technologies and better environmental sustainability

Waste from electrical and electronic equipment exponentially increased due to the innovation and the ever-increasing demand for electronic products in our life. The quantities of electronic waste (e-waste) produced are expected to reach 44.4 million metric tons over the next five years. Consequently, the global market for electronics recycling is expected to reach $65.8 billion by 2026. However, electronic waste management in developing countries is not appropriately handled, as only 17.4% has been collected and recycled. The inadequate electronic waste treatment causes significant environmental and health issues and a systematic depletion of natural resources in secondary material recycling and extracting valuable materials. Electronic waste contains numerous valuable materials that can be recovered and reused to create renewable energy technologies to overcome the shortage of raw materials and the adverse effects of using non-renewable energy resources. Several approaches were devoted to mitigate the impact of climate change. The cooperate social responsibilities supported integrating informal collection and recycling agencies into a well-structured management program. Moreover, the emission reductions resulting from recycling and proper management systems significantly impact climate change solutions. This emission reduction will create a channel in carbon market mechanisms by trading the CO2 emission reductions. This review provides an up-to-date overview and discussion of the different categories of electronic waste, the recycling methods, and the use of high recycled value-added (HAV) materials from various e-waste components in green renewable energy technologies.

Three-Dimensional Nb Nanopillar based Electrode for Energy Storage Devices

In this study, aluminum (Al) film with high purity was coated on the Niobium (Nb) sheet by thermal evaporation under ultra-high vacuum. An Anodic Aluminum Oxide (AAO) nanotemplate was prepared on the Nb sheet. During AAO nanotemplate preparation, three-dimensional (3D) Nb nanopillars were grown on the Nb sheet. We performed a simple 3D Artificial Intelligence (AI) analysis of Nb nanopillars. According to the experimental results, the width of the prepared Nb nanopillars is in the range of 100–120 nm, and the length is approximately 150 nm. The Electron Diffraction Spectroscopy (EDS) results confirmed that the nanopillars are Nb. The prepared Nb nanopillars can be a potential candidate for energy storage applications.

Advances and challenges in anode graphite recycling from spent lithium-ion batteries

Spent lithium-ion batteries (LIBs) have been one of the fast-growing and largest quantities of solid waste in the world. Spent graphite anode, accounting for 12-21 wt% of batteries, contains metals, binders, toxic, and flammable electrolytes. The efficient recovery of spent graphite is urgently needed for environmental protection and resource sustainability. Recently, more and more studies have been focused on spent graphite recycling, while the advance and challenges are rarely summarized. Hence, this study made a comprehensive review of graphite recycling including separation, regeneration, and synthesis of functional materials. Firstly, the pretreatment of graphite separation was overviewed. Then, the spent graphite regeneration methods such as leaching, pyrometallurgy, their integration processes, etc. were systematically introduced. Furthermore, the modification strategies to enhance the electrochemical performance were discussed. Subsequently, we reviewed in detail the synthesis of functional materials using spent graphite for energy and environmental applications including graphene, adsorbents, catalysts, capacitors, and graphite/polymer composites. Meanwhile, we briefly compared the economic and environmental benefits of graphite regeneration and other functional materials production. Finally, the technical bottlenecks and challenges for spent graphite recycling were summarized and some future research directions were proposed. This review contributes to spent LIBs recycling more efficiently and profitably in the future.

Isolating Contiguous Fe Atoms by Forming a Co-Fe Intermetallic Catalyst from Spent Lithium-Ion Batteries to Regulate Activity for Zinc-Air Batteries

The recycling of spent lithium-ion batteries (LIBs) has become a necessity for recovering valuable resources and protecting the environment to support sustainable development. We report the design of a highly efficient CoFe/C catalyst by combining the Co and Fe wastes from spent LIBs with sawdust-derived carbon, which were cathode materials in zinc-air batteries (ZABs). As a result of the electrostatic attraction between the Co³⁺/Fe³⁺ cations and the hydroxyl groups in sawdust, CoFe nanoparticles are uniformly dispersed in the CoFe/C catalyst after annealing. The Fe atoms in the CoFe nanoparticles are all isolated into single sites by the Co atoms, which redistribute the electrons in the CoFe/C catalyst. The catalyst produced a Pt-like dissociative mechanism, contributing to an excellent oxygen reduction reaction performance. After assembly in ZABs, the CoFe/C catalyst cathode exhibits a long cycling stability of 350 h and an impressive power density of 199.2 mW cm^-2. The CoFe/C catalyst cathode has also been used in flexible ZABs to power LEDs or charge a mobile phone. The work combines spent LIBs with sawdust to fabricate high-performance catalysts, which could reduce environmental pollution and realize high economic value.