Low-temperature oxidative removal of gaseous formaldehyde by an eggshell waste supported silver-manganese dioxide bimetallic catalyst with ultralow noble metal content

Recent advances in the photothermocatalytic oxidation of formaldehyde in air

A synergistic combination of photocatalysis and thermocatalysis (photothermocatalysis) has been realized to harness the full solar spectrum with a particular focus on the infrared region to support sustainable oxidation reactions of carcinogenic oxygenated volatile organic compounds such as formaldehyde (FA). Here, recent advances in the oxidative removal of FA in air have been reviewed systematically. First, the fundamentals of the photothermocatalytic mechanism are introduced and discussed. Second, various aspects of the development and application of photothermocatalytic systems are described and reviewed. A specific focus is placed on the physicochemical characteristics of photothermocatalysts with respect to reaction conditions and oxidation performance using FA as a model compound. Third, the pathways and mechanisms of FA oxidation are elaborated and discussed in detail to provide insights into associated surface phenomena and surface chemistry at the molecular level. Finally, current shortcomings and future research directions are identified and discussed to help expand this research field further into the practical realm.

Functionalizing cellulose textiles for indoor pollutant removal through facile and durable redox assembly

The widespread application of nano-finishing agents in cotton functionalization has been hindered by concerns over their potential toxicity and inadequate durability. Herein, we demonstrate a facile strategy for the in-situ synthesis of manganese oxide (MnO₂) on cotton textiles via alternating assembly of potassium permanganate (KMnO4), manganese chloride (MnCl2) and 2,3-epoxypropyltrimethylammonium chloride (EPTAC). In this process, EPTAC was grafted onto cotton fibers, subsequently enabling the rapid adsorption and reduction of KMnO4 to MnO2 nanoparticles within 5 min, as well as minimizing fiber damage. Concurrently, EPTAC could be anchored between the negatively charged MnO2 catalysts and cellulose structures through intermolecular coordination bonds, etherification grafting, and electronic interactions, thereby enhancing nanoparticle adhesion to the fibers and ensuring exceptional durability during repeated washing cycles. The Ag doping strategy in MnO2 structure generated additional vacancies and significantly improved electron transfer efficiency, endowing the resulting textiles with remarkable antibacterial properties, including over 99 % inactivation in 20 min of irradiation. The treated textiles also demonstrated outstanding formaldehyde (HCHO) removal efficiency, achieving 72 % degradation within 30 min, accompanied by superior UV-blocking performance. The proposed deposition strategy of MnO2 nanoparticles on cotton textiles provides an alternative for fabricating multifunctional decorative textiles, offering potential for indoor pollutant removals.

Recent Advances of the Effect of H2O on VOC Oxidation over Catalysts: Influencing Factors, Inhibition/Promotion Mechanisms, and Water Resistance Strategies

Water vapor is a significant component in real volatile organic compounds (VOCs) exhaust gas and has a considerable impact on the catalytic performance of catalysts for VOC oxidation. Important progress has been made in the reaction mechanisms of H2O and water resistance strategies for VOC oxidation in recent years. Despite advancements in catalytic technology, most catalysts still exhibit low activity under humid conditions, presenting a challenge in reducing the adverse effects of H2O on VOC oxidation. To develop water-resistant catalysts, understanding the mechanistic role of H2O and implementing effective water-resistance strategies with influencing factors are imperative. This Perspective systematically summarizes related research on the impact of H2O on VOC oxidation, drawing from over 390 papers published between 2013 and 2024. Five main influencing factors are proposed to clarify their effects on the role of H2O. Five inhibition/promotion mechanisms of H2O are introduced, elucidating their role in the catalytic oxidation of various VOCs. Additionally, different kinds of water resistance strategies are discussed, including the fabrication of hydrophobic materials, the design of specific structures and morphologies, and the introduction of additional elements for catalyst modification. Finally, scientific challenges and opportunities for enhancing the design of efficient and water-resistant catalysts for practical applications in VOC purification are highlighted.

The catalytic efficacy of modified manganese-cobalt oxides for room-temperature oxidation of formaldehyde in air

Formaldehyde (FA) is a hazardous indoor air pollutant with carcinogenic propensity. Oxidation of FA in the dark at low temperature (DLT) is a promising strategy for its elimination from indoor air. In this light, binary manganese-cobalt oxide (0.1 to 5 mol L-1-MnCo2O4) is synthesized and modified in an alkaline medium (0.1-5 mol L-1 potassium hydroxide) for FA oxidation under room temperature (RT) conditions. Accordingly, 1-MnCo2O4 achieves 100 % FA conversion at RT (50 ppm and 7022 h-1 gas hourly space velocity (GHSV)). The catalytic activity of 1-MnCo2O4 is assessed further as a function of diverse variables (e.g., catalyst mass, relative humidity, FA concentration, molecular oxygen (O2) content, flow rate, and time on-stream). In situ diffuse reflectance infrared Fourier-transform spectroscopy confirms that FA molecules are adsorbed onto the active surface sites of 1-MnCo2O4 and oxidized into water (H2O) and carbon dioxide (CO2) through dioxymethylene (DOM) and formate (HCOO-) as the reaction intermediates. According to the density functional theory simulations, the higher catalytic activity of 1-MnCo2O4 can be attributed to the combined effects of its meritful surface properties (e.g., the firmer attachment of FA molecules, lower energy cost of FA adsorption, and lower desorption energy for CO2 and H2O). This work is the first report on the synthesis of alkali (KOH)-modified MnCo2O4 and its application toward the FA oxidative removal at RT in the dark. The results of this study are expected to provide valuable insights into the development of efficient and cost-effective non-noble metal catalysts against indoor FA at DLT.

Low-temperature thermocatalytic removal of formaldehyde in air using copper manganite spinels

The removal of formaldehyde (FA) is vital for indoor air quality management in light of its carcinogenic propensity and adverse environmental impact. A series of copper manganite spinel structures (e.g., CuMn2O4) are prepared using the sol-gel combustion method and treated with reduction or oxidation pretreatment at 300 °C condition. Accordingly, CuMn2O4-O ("O" suffix for oxidation pre-treatment in air) is identified as the best performer to achieve 100% conversion (XFA) of FA (50 ppm) at 90 °C; its performance, if assessed in terms of reaction kinetic rate (r) at XFA = 10%, is 5.02E-03 mmol g-1 h-1. The FA removal performance increases systematically with decreases in flow rate, FA concentration, and relative humidity (RH) or with increases in bed mass. The reaction pathways and intermediates of FA catalytic oxidation on CuMn2O4-A are studied with density functional theory simulations, temperature-programmed characterization experiments, and in-situ diffuse reflectance infrared Fourier transform spectroscopy. The synergistic combination of large quantities of adsorbed oxygen (OA) species and oxidized metal species (e.g., Cu2+) contribute to the enhanced catalytic performance of CuMn2O4-O to oxidize FA into CO2 with the reaction intermediates of H2CO2 (DOM), HCOO-, and CO. The present study is expected to provide valuable insights into the thermocatalytic oxidation of FA over spinel CuMn2O4 materials and their catalytic performances in relation to the key process variables.

Three-dimensional Ni foam supported Pt/NiFe LDH catalyst with enhanced oxygen activation for room-temperature formaldehyde oxidation

Room-temperature catalytic oxidation of formaldehyde (HCHO) has been extensively investigated due to its high efficiency, convenience, and environmental friendliness. Herein, nickel-iron layered double hydroxide (NiFe LDH) nanosheets were synthesized in-situ on a nickel foil (NF) using a facile one-step hydrothermal method, followed by the deposition of ultra-low content (0.069 wt%) of Pt nanoparticles through NaBH4 reduction. The resulting three-dimensional (3D) hierarchical Pt/NiFe-NF catalyst exhibited exceptional activity for the complete decomposition of formaldehyde to carbon dioxide (CO2) at room temperature (∼95 % conversion within 1 h), as well as remarkable cycling stability. The 3D porous structure of Pt/NiFe-NF provides fast transport channels for the diffusion of gas molecules, making the active catalyst surfaces more accessible. Moreover, abundant hydroxyl groups in NiFe LDH serve as adsorption centers for HCHO molecules to form dioxymethylene (DOM) and formate intermediates. Furthermore, electronic interactions between NiFe LDH and Pt enhance the adsorption and activation of O2 on Pt surfaces, leading to the complete decomposition of intermediates into non-toxic products. This work presents new insights into the design and preparation of Pt-based 3D hierarchical catalysts with surface-rich hydroxyl groups for the efficient removal of indoor HCHO.

The practical utility of ternary nickel-cobalt-manganese oxide-supported platinum catalysts for room-temperature oxidative removal of formaldehyde from the air

Formaldehyde (FA), a carcinogenic oxygenated volatile organic compound, is present ubiquitously in indoor air. As such, it is generally regarded as a critical target for air quality management. The oxidative removal of FA under dark and room-temperature (RT) conditions is of practical significance. A series of ternary nickel-cobalt-manganese oxide-supported platinum catalysts (Pt/NiCoMnO4) have been synthesized for FA oxidative removal at RT in the dark. Their RT conversion values for 50 ppm FA (XFA) at 5,964 h-1 gas hourly space velocity (GHSV) decrease in the following order: 1 wt% Pt/NiCoMnO4 (100 %) > 0.5 wt% Pt/NiCoMnO4 (25 %) > 0.05 wt% Pt/NiCoMnO4 (14 %) > NiCoMnO4 (6 %). The catalytic performance of 1 wt% Pt/NiCoMnO4 has been examined further under the control of various process variables (e.g., catalyst mass, flow rate, relative humidity, FA concentration, time on stream, and molecular oxygen content). The catalytic oxidation of FA at low temperatures (e.g., RT and 60 °C) is accounted for by Langmuir-Hinshelwood mechanism (single-site competitive-adsorption), while Mars van Krevelen kinetics is prevalent at higher temperatures. In situ diffuse-reflectance infrared Fourier-transform spectroscopy reveals that FA oxidation proceeds through a series of reaction intermediates such as DOM, HCOO-, and CO32-. Based on the density functional theory simulations, the unique electronic structures of the nearest surface atoms (platinum and nickel) are suggested to be responsible for the superior catalytic activity of Pt/NiCoMnO4.

The relative dominance of surface oxygen content over pore properties in controlling adsorption and retrograde behavior of gaseous toluene over microporous carbon

The adsorption potential of activated carbon (AC) derived from macadamia nut shells (product code of Procarb-900: namely, AC-P) has been investigated using gaseous toluene as the target pollutant. The powder AC-P with high-microporosity (96%) and oxygen content (5.62%) exhibited very high adsorption capacity (214 mg·g-1) and partition coefficient (PC: 25 mol·kg-1·Pa-1) against 100 ppm (10 Pa) toluene at 99% breakthrough levels (1 atm dry N2). The factors governing toluene adsorption were explored with respect to the key variables such as surface functional groups, pore size distribution, sorbent bed mass (50, 100, and 150 mg), and particle size (i.e., 0.212-0.6 mm (powder AC: PAC)) vs. 0.6-2.36 mm (granular AC: GAC)). Accordingly, the adsorption process was physical, mainly due to the non-polar interactions (i.e., π-π interactions) between the adsorbent and adsorbate molecules. The high affinity of AC-P at low breakthrough levels was obtained through a combination of smaller particle size (PAC) and larger adsorbent mass (i.e., 150 mg) with the appearance of a very pronounced retrograde phenomenon (e.g., at < 1% breakthrough level). As such, toluene adsorption appeared to be affected more sensitively by particle size and adsorbent mass (especially at low breakthrough levels) than by high microporosity. Most importantly, the oxygen content of AC emerges as one of the key factors governing the maximum capacity, as the changes in pore volume are not crucial to explain the observed adsorption patterns of toluene.

Thermocatalytic Degradation of Gaseous Formaldehyde Using Transition Metal-Based Catalysts

Formaldehyde (HCHO: FA) is one of the most abundant but hazardous gaseous pollutants. Transition metal oxide (TMO)-based thermocatalysts have gained much attention in its removal due to their excellent thermal stability and cost-effectiveness. Herein, a comprehensive review is offered to highlight the current progress in TMO-based thermocatalysts (e.g., manganese, cerium, cobalt, and their composites) in association with the strategies established for catalytic removal of FA. Efforts are hence made to describe the interactive role of key factors (e.g., exposed crystal facets, alkali metal/nitrogen modification, type of precursors, and alkali/acid treatment) governing the catalytic activity of TMO-based thermocatalysts against FA. Their performance has been evaluated further between two distinctive operation conditions (i.e., low versus high temperature) based on computational metrics such as reaction rate. Accordingly, the superiority of TMO-based composite catalysts over mono- and bi-metallic TMO catalysts is evident to reflect the abundant surface oxygen vacancies and enhanced FA adsorptivity of the former group. Finally, the present challenges and future prospects for TMO-based catalysts are discussed with respect to the catalytic oxidation of FA. This review is expected to offer valuable information to design and build high performance catalysts for the efficient degradation of volatile organic compounds.

On the removal efficiency of copper ions in wastewater using calcined waste eggshells as natural adsorbents

Eggshells offer many advantages as adsorbents, such as affordability without special preparations other than pulverization and calcination. However, the manufacturing industry generally has a severe problem with high concentrations of heavy metals in wastewater. The purpose of this study was to use eggshell byproducts and calcined eggshell treatment for the adsorption of copper in an aqueous solution. The reaction time, metal concentration, adsorbent dose, temperature, and pH were evaluated using primary factors followed by the response surface method (RSM) to investigate the optimum conditions for eggshell byproducts and calcined eggshell adsorption treatment. The results of the one-factor-at-a-time experiment showed that the optimal adsorption rate was obtained from treatment at 24 h, 25 mg/L, 10 mg, and 25 °C. In addition, the effect of pH on the adsorption rates of eggshells and eggshells with membrane were detected at pH values of 5 and 5.9 and found to be 95.2, 90.5, and 73.3%. The reaction surface experiment showed that the best adsorption rate reached 99.3% after calcination at 900 °C for 2 h and a 20 min reaction. The results showed that eggshells, eggshell membranes, eggshells with membrane, and calcined eggshells could be applied to remove copper ions from industrial wastewater. The adsorption capacity of the calcined eggshell is better than that of the non-calcined eggshell and has good neutrality in acidic industrial wastewater. Therefore, it is convenient and practical for practical production and application. Likewise, this study conveys promising findings in the context of improving wastewater treatment based on a circular economy approach to waste reuse in the food industry and represents a valuable direction for future research.