Theoretical insights into dissociative-associative mechanism for enhanced electrochemical nitrate reduction to ammonia

Theory-Guide Design of Integrative Catalytic Pairs for Urea Synthesis from Nitrate and Carbon Dioxide

Electrochemical coreduction of carbon dioxide and nitrate offers a sustainable pathway to synthesize value-added urea from greenhouse gas and nitrogen-containing waste; however, challenges remain in designing efficient catalysts. Based on the concept of "integrative catalytic pairs (ICPs)", a catalyst for urea synthesis is designed by introducing heteroatoms (B and C) into M-N-C, where a single transition metal is dispersed on N-doped carbon material. Using a two-step theoretical screening strategy, Ni-N3B is identified as a promising catalyst for urea synthesis, with a low limiting potential (-0.43 V) and a small kinetic barrier for C-N coupling (0.74 eV) due to the electronic regulation effects and the synergy of Ni and B function for enhancing NO3- activation and facilitating C-N coupling between gaseous CO2 and *NH intermediate. Under the guidance of these theoretical results, our further experimental validation demonstrates that the synthesized Ni-N3B catalyst achieves a Faradaic efficiency of 51.92% and a urea yield rate of 32.30 mmol h-1 g-1 at -0.6 V vs RHE. Our work not only identifies an efficient urea synthesis catalyst without relying on trial-and-error methods but also inspires further exploration of ICPs-based catalysts in electrocatalysis.

Precise structural regulation of copper-based electrocatalysts for sustainable nitrate reduction to ammonia

The electrocatalytic reduction of nitrate to ammonia (NRA) technology not only achieves the effective removal of nitrates in the environment but also produces value-added products-NH3. In recent years, copper-based materials have shown tremendous application prospects in this field due to their excellent conductivity, moderate cost, and their proximity of d orbital energy levels to the LUMO π∗ molecular orbitals of nitrate. This review starts with copper-based catalysts to elucidate the reaction mechanisms of NRA and its influencing factors, while summarizing and analyzing the principles and pros and cons of various modification strategies. Then, we will explore the impact of different modification strategies on improving NRA performance and the underlying theoretical mechanisms. Finally, this review proposes the current challenges and prospects of copper-based materials, aiming to provide a reference for the further development and industrial application of copper-based catalysts.

Nonprecious Triple-Atom Catalysts with Ultrahigh Activity for Electrochemical Reduction of Nitrate to Ammonia: A DFT Screening

Electrochemical nitrate reduction to ammonia (NO3RR) is promising to not only tackle environmental issues caused by nitrate but also produce ammonia at room temperatures. However, two critical challenges are the lack of effective electrocatalysts and the understanding of related reaction mechanisms. To overcome these challenges, we employed first-principles calculations to thoroughly study the performance and mechanisms of triple-atom catalysts (TACs) composed of transition metals (including 27 homonuclear TACs and 4 non-noble bimetallic TACs) anchored on N-doped carbon (NC). We found five promising candidates possessing not only thermodynamic and electrochemical stability, but also high activity and selectivity for ammonia production. Among them, non-noble homonuclear Ni3@NC TAC show high activity with low theoretical limiting potential of -0.31 VRHE. Surprisingly, bimetallic Co2Ni@NC, Co2Cu@NC, and Fe2Ni@NC TACs show ultrahigh activity with theoretical limiting potentials of 0.00 VRHE, without a potential determining step in the whole reaction pathways, representing the best theoretical activity been reported up to date. These promising candidates are facilitated by circumventing the limit of scaling relationships, a well-known obstacle for single-atom catalysts. This study indicates that designing suitable TACs can be a promising strategy for efficiently electro-catalyzing NO3RR and breaking the limit of the scaling relationship.

Nickel-based dual single atom electrocatalysts for the nitrate reduction reaction

Electrochemical nitrate (NO3-) reduction reaction (NO3-RR) to ammonium (NH4+) or nitrogen (N2) provides a green route for nitrate remediation. However, nitrite generation and hydrogen evolution reactions hinder the feasibility of the process. Herein, dual single atom catalysts were rationally designed by introducing Ag/Bi/Mo atoms to atomically dispersed NiNC moieties supported by nitrogen-doped carbon nanosheet (NCNS) for the NO3-RR. Ni single atoms loaded on NCNS (Ni/NCNS) tend to reduce NO3- to valuable NH4+ with a high selectivity of 77.8 %. In contrast, the main product of NO3-RR catalyzing by NiAg/NCNS, NiBi/NCNS, and NiMo/NCNS was changed to N2, giving rise to N2 selectivity of 48.4, 47.1 and 47.5 %, respectively. Encouragingly, Ni/NCNS, NiBi/NCNS, and NiAg/NCNS showed excellent durability in acidic electrolytes, leading to nitrate conversion rates of 70.3, 91.1, and 93.2 % after a 10-h reaction. Simulated wastewater experiments showed that NiAg/NCNS could remove NO3- up to 97.8 % at -0.62 V after 9-h electrolysis. This work afforded a new strategy to regulate the reaction pathway and improve the conversion efficiency of the NO3-RR via engineering the dual atomic sites of the catalysts.

Single and dual-atom catalysts towards electrosynthesis of ammonia and urea: a review

Ammonia and urea represent two important chemicals that have contributed to the rapid development of humanity. However, their industrial production requires harsh conditions, consuming excessive energy and resulting in significant greenhouse gas emission. Therefore, there is growing interest in the electrocatalytic synthesis of ammonia and urea as it can be carried out under ambient conditions. Recently, atomic catalysts (ACs) have gained increased attention for their superior catalytic properties, being able to outperform their micro and nano counterparts. This review examines the advantages and disadvantages of ACs and summarises the advancement of ACs in the electrocatalytic synthesis of ammonia and urea. The focus is on two types of AC - single-atom catalysts (SACs) and diatom catalysts (DACs). SACs offer various advantages, including the 100% atom utilization that allows for low material mass loading, suppression of competitive reactions such as hydrogen evolution reaction (HER), and alternative reaction pathways allowing for efficient synthesis of ammonia and urea. DACs inherit these advantages, possessing further benefits of synergistic effects between the two catalytic centers at close proximity, particularly matching the NN bond for N2 reduction and boosting C-N coupling for urea synthesis. DACs also possess the ability to break the linear scaling relation of adsorption energy of reactants and intermediates, allowing for tuning of intermediate adsorption energies. Finally, possible future research directions using ACs are proposed.

Reversed I1Cu4 single-atom sites for superior neutral ammonia electrosynthesis with nitrate

Electrochemical ammonia (NH3) synthesis from nitrate reduction (NITRR) offers an appealing solution for addressing environmental concerns and the energy crisis. However, most of the developed electrocatalysts reduce NO3- to NH3 via a hydrogen (H*)-mediated reduction mechanism, which suffers from undesired H*-H* dimerization to H2, resulting in unsatisfactory NH3 yields. Herein, we demonstrate that reversed I1Cu4 single-atom sites, prepared by anchoring iodine single atoms on the Cu surface, realized superior NITRR with a superior ammonia yield rate of 4.36 mg h-1 cm-2 and a Faradaic efficiency of 98.5% under neutral conditions via a proton-coupled electron transfer (PCET) mechanism, far beyond those of traditional Cu sites (NH3 yield rate of 0.082 mg h-1 cm-2 and Faradaic efficiency of 36.5%) and most of H*-mediated NITRR electrocatalysts. Theoretical calculations revealed that I single atoms can regulate the local electronic structures of adjacent Cu sites in favor of stronger O-end-bidentate NO3- adsorption with dual electron transfer channels and suppress the H* formation from the H2O dissociation, thus switching the NITRR mechanism from H*-mediated reduction to PCET. By integrating the monolithic I1Cu4 single-atom electrode into a flow-through device for continuous NITRR and in situ ammonia recovery, an industrial-level current density of 1 A cm-2 was achieved along with a NH3 yield rate of 69.4 mg h-1 cm-2. This study offers reversed single-atom sites for electrochemical ammonia synthesis with nitrate wastewater and sheds light on the importance of switching catalytic mechanisms in improving the performance of electrochemical reactions.

Unveiling Cutting-Edge Developments in Electrocatalytic Nitrate-to-Ammonia Conversion

The excessive enrichment of nitrate in the environment can be converted into ammonia (NH3) through electrochemical processes, offering significant implications for modern agriculture and the potential to reduce the burden of the Haber-Bosch (HB) process while achieving environmentally friendly NH3 production. Emerging research on electrocatalytic nitrate reduction (eNitRR) to NH3 has gained considerable momentum in recent years for efficient NH3 synthesis. However, existing reviews on nitrate reduction have primarily focused on limited aspects, often lacking a comprehensive summary of catalysts, reaction systems, reaction mechanisms, and detection methods employed in nitrate reduction. This review aims to provide a timely and comprehensive analysis of the eNitRR field by integrating existing research progress and identifying current challenges. This review offers a comprehensive overview of the research progress achieved using various materials in electrochemical nitrate reduction, elucidates the underlying theoretical mechanism behind eNitRR, and discusses effective strategies based on numerous case studies to enhance the electrochemical reduction from NO3 - to NH3. Finally, this review discusses challenges and development prospects in the eNitRR field with an aim to guide design and development of large-scale sustainable nitrate reduction electrocatalysts.

Bridging Together Theoretical and Experimental Perspectives in Single-Atom Alloys for Electrochemical Ammonia Production

Ammonia is an essential commodity in the food and chemical industry. Despite the energy-intensive nature, the Haber-Bosch process is the only player in ammonia production at large scales. Developing other strategies is highly desirable, as sustainable and decentralized ammonia production is crucial. Electrochemical ammonia production by directly reducing nitrogen and nitrogen-based moieties powered by renewable energy sources holds great potential. However, low ammonia production and selectivity rates hamper its utilization as a large-scale ammonia production process. Creating effective and selective catalysts for the electrochemical generation of ammonia is critical for long-term nitrogen fixation. Single-atom alloys (SAAs) have become a new class of materials with distinctive features that may be able to solve some of the problems with conventional heterogeneous catalysts. The design and optimization of SAAs for electrochemical ammonia generation have recently been significantly advanced. This comprehensive review discusses these advancements from theoretical and experimental research perspectives, offering a fundamental understanding of the development of SAAs for ammonia production.

Bimetallic synergistic catalysts based on two-dimensional carbon-rich conjugated frameworks for nitrate electrocatalytic reduction to ammonia: catalyst screening and mechanism insights

The discovery of the 'two birds, one stone' electrochemical nitrate reduction reaction (NO3RR) allows for the removal of harmful NO3-pollutants as well as the production of economically beneficial ammonia (NH3). However, current understanding of the catalytic mechanism of NO3RR is not enough, and this research is still challenging. To determine the mechanism needed to create efficient electrocatalysts, we thoroughly examined the catalytic activity of molybdenum-based diatomic catalysts (DACs) anchored on two-dimensional carbon-rich conjugated frameworks (2D CCFs) for NO3RR. Among the 23 candidate materials, after a four-step screening method and detailed mechanism studies, we discovered that NO3RR can efficiently generate NH3by following the N-end pathway on the MoTi-Pc, MoMn-Pc, and MoNb-Pc, with limiting potential of -0.33 V, -0.13 V, and -0.38 V, respectively. The activity of NO3RR can be attributed to the synergistic effect of the TM1-TM2dimer d orbital coupling to the anti-bonding orbital of NO3-. Additionally, high hybridization between the Mo-4d, TM-3d(4d), and NO3--2p orbitals on the MoTMs-Pc DACs can speed up the flow of electrons from the Mo-TM dual-site to NO3-. The research presented here paves the way for the reasonable design of effective NO3RR catalysts and offers a theoretical basis for experimental research.