Synergistic interactions between sewage sludge, polypropylene, and high-density polyethylene during co-pyrolysis: An investigation based on iso-conversional model-free methods and master plot analysis

Fe2O3, Al2O3, or sludge ash-catalyzed pyrolysis of typical 3D printing waste toward tackling plastic pollution

Catalytic pyrolysis offers a potential solution to tackling plastic pollution by transforming plastic waste into valuable chemicals. This study explored the catalytic pyrolysis of 3D printing waste (3DPW), specifically focusing on photosensitive resin waste (PRW) and polycaprolactone waste (PCLW), with Al2O3, Fe2O3, or sludge ash (SA) containing Fe/Al. The study revealed a synergistic effect between the catalyst and 3DPW, influencing the pyrolysis properties and kinetic models. The addition of Fe2O3 significantly accelerated the main degradation stages, promoting the releases of 2-Ethylacrolein (64.78 % from PRW) and 2-Oxepanone (16.45 % from PCLW), as well as decreasing the acidic products. The catalytic pyrolysis changed the valence state of Fe, with some Fe(III) shifting to Fe(II), accompanied by the release of CO2. The addition of Al2O3 or SA generated new gaseous products (e.g., 2.93 % 1,3-Pentadiene, 2-methyl-, (E)-) through volatile reforming. The joint optimization of the multi-response artificial neural network revealed PCLW/Fe2O3 between 325-399 °C (D = 0.669) as the optimal operation for achieving both minimal remaining mass and maximum decomposition rate. These findings offer actionable insights into the catalytic pyrolysis of 3DPW, promoting its efficient treatment and clean reutilization.

Investigation on the characteristics and interaction of co-pyrolysis of organic hazardous wastes

Here, the pyrolysis decomposition behavior and kinetics of four kinds of organic hazardous wastes (OHWs) and their blends were investigated. The four types of OHWs are oil sludge (OS), paint sludge (PS), waste print circuit boards (WPCBs), and penicillin fermentation residue (PFR). A combination of thermogravimetry (TG) and derivative thermogravimetry (DTG) analysis was employed with Gaussian multi-peak fitting and Flynn-Wall-Ozawa (FWO) method. The results showed that OS was mainly pyrolyzed at 550-900 °C while PS, WPCBs, and PFR were mainly pyrolyzed at 150-550 °C. During co-pyrolysis, the PS/PFR exhibited the best pyrolysis performance among all the blends due to the high volatiles content in PS and PFR. The interaction analysis revealed that OS/PS exhibited the lowest coefficient of residue percentage compared to other blending samples, with OS/PFR following behind. This observation indicates a synergistic promotional effect between OS and PS, as well as between OS and PFR, during the co-pyrolysis process. Gaussian fitting showed that the carbonate decomposition peak of OS shifted towards lower temperatures during its co-pyrolysis with PS and PFR.

Pyrolysis behavior of sewage sludge coexisted with microplastics: Kinetics, mechanism, and product characteristics

Microplastics can accumulate in the excess sludge from wastewater treatment plants through domestic wastewater. This study investigated the co-pyrolysis behavior of sewage sludge coexisting with two types of microplastics (polyethylene (PE) and polylactic acid (PLA)) and found a superior comprehensive pyrolysis performance. By calculating the difference between theoretical and experimental weight loss during the pyrolysis process, it was found that the incorporation of microplastics PE and PLA created a synergistic effect at 270°C-450 °C, which was confirmed through the Malek method analysis from a pyrolysis mechanism perspective that it could increase the random nuclei on each particle, that is, enhance the heterogeneous diffusion of volatiles. The average activation energy was reduced by 84.99 kJ/mol, as determined using three isoconversional methods: Flynn-Wall-Ozawa (FWO), Kissinger-Akahira-Sunose (KAS), and Starink. Regarding the products, the aforementioned synergistic effect led to a reduction in char retention and larger specific surface area of the biochar, while the quantities of gaseous products and bio-oil escalated. Through a thermogravimetric analyzer and Fourier transform infrared spectroscopy (TG-FTIR), an increase in aromatic hydrocarbons, alkanes, aldehydes, ethers, and esters in the gaseous products were detected. Pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) revealed an increase in hydrocarbons, esters, and alcohols in the bio-oil, and acids and aldehydes decreased, overall enhancing the quality of the bio-oil. This study elucidated that pyrolysis completely transformed microplastics in sludge, thus eliminating environmental risks and provided a theoretical reference for understanding the pyrolysis behavior of sludge containing microplastics.

Biochar from Co-Pyrolyzed Municipal Sewage Sludge (MSS): Part 1: Evaluating Types of Co-Substrates and Co-Pyrolysis Conditions

With the increasing production of municipal sewage sludge (MSS) worldwide, the development of efficient and sustainable strategies for its management is crucial. Pyrolysis of MSS offers several benefits, including volume reduction, pathogen elimination, and energy recovery through the production of biochar, syngas, and bio-oil. However, the process can be limited by the composition of the MSS, which can affect the quality of the biochar. Co-pyrolysis has emerged as a promising solution for the sustainable management of MSS, reducing the toxicity of biochar and improving its physical and chemical properties to expand its potential applications. This review discusses the status of MSS as a feedstock for biochar production. It describes the types and properties of various co-substrates grouped according to European biochar certification requirements, including those from forestry and wood processing, agriculture, food processing residues, recycling, anaerobic digestion, and other sources. In addition, the review addresses the optimization of co-pyrolysis conditions, including the type of furnace, mixing ratio of MSS and co-substrate, co-pyrolysis temperature, residence time, heating rate, type of inert gas, and flow rate. This overview shows the potential of different biomass types for the upgrading of MSS biochar and provides a basis for research into new co-substrates. This approach not only mitigates the environmental impact of MSS but also contributes to the wider goal of achieving a circular economy in MSS management.

Effect of microwave pretreatment on pyrolysis of chili straw: thermodynamics, activation energy, and solid reaction mechanism

In this work, chili straw (CS) was pretreated by microwave at 250 W, 406 W, 567 W, and 700 W. The pyrolysis characteristics, kinetics, thermodynamic parameters, and solid reaction mechanism were investigated. The maximum weight loss rate increases from  - 24.72%/°C at P0 to  - 28.01%/°C at P700 after microwave pretreatment, and the residual mass decreases from 31.81 at P0 to 26.71% at P700. In addition, microwave pretreatment leads to a decrease in activation energy, ∆H, and ∆G at the end of the pyrolysis (α > 0.7). The solid reaction mechanism of CS pyrolysis is revealed by the Z-master plots method, with un-pretreated CS conforming to P2, D4, F3/2, and F3, respectively. Microwave pretreatment changes the solid reaction mechanism mainly in the third stage, when α = 0.8, the mechanism function changes from f(α) = (1 - α)3 at P0 to f(α) = (1 - α) at P700, and the number of reaction order is reduced, which is profitable for CS pyrolysis.