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Tan J, Huang R, Li K, Yan X, Guo L, Guo Z, Zhang W, Chai L. Achieving High Solid-Liquid Ratio through Competitive Coordination towards Efficient Recovery of Metals from Spent Batteries. Angew Chem Int Ed Engl 2025; 64:e202422313. [PMID: 39714407 DOI: 10.1002/anie.202422313] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/16/2024] [Revised: 12/16/2024] [Accepted: 12/17/2024] [Indexed: 12/24/2024]
Abstract
The recycling of critical metals from spent lithium-ion batteries represents a significant step towards meeting the enhancing resource requirements in the new energy industry. Nevertheless, achieving effective leaching of metals from the stable metal-oxygen (MO6) structure of spent ternary cathodes and separation of metal products simultaneously still remained a huge challenge towards industrial applications. Herein, a competitive coordination strategy was proposed to design a novel deep eutectic solvent (DESs), which improved both leaching and selective metal recycling capacity even at high solid-liquid ratio (1 : 10). The results demonstrated that the number of hydrogen bonds in designed ternary DESs was 16.5 % higher compared to those in the binary DESs, resulting in efficient reaction kinetics to break the metals-oxygen bond. More importantly, the competing-ligand (p-toluenesulfonic acid) could preferentially enter into the first nanostructure sheath and reduce the proportion of solvated oxalic acid (OxA) from 28.36 % to 17.76 % within the nanostructure, which enable OxA molecules to enhance the coordination interaction with metal for precipitating NiC2O4 ⋅ 2H2O product (~95.7 % purity) from spent cathodes. This work achieved impressive profitability ($16.05 per kg feedstock) and effectively reduction of GHG emissions during the recycling process, making it applicable to critical sustainability initiatives.
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Affiliation(s)
- Jing Tan
- School of Metallurgy and Environment, Central South University, Changsha, 410083, China
- Chinese National Engineering Research Centre for Control & Treatment of Heavy Metal Pollution, Central South University, Changsha, 410083, China
| | - Rui Huang
- School of Metallurgy and Environment, Central South University, Changsha, 410083, China
- Chinese National Engineering Research Centre for Control & Treatment of Heavy Metal Pollution, Central South University, Changsha, 410083, China
| | - Kunpeng Li
- School of Metallurgy and Environment, Central South University, Changsha, 410083, China
- Chinese National Engineering Research Centre for Control & Treatment of Heavy Metal Pollution, Central South University, Changsha, 410083, China
| | - Xu Yan
- School of Metallurgy and Environment, Central South University, Changsha, 410083, China
- Chinese National Engineering Research Centre for Control & Treatment of Heavy Metal Pollution, Central South University, Changsha, 410083, China
- State Key Laboratory of Advanced Metallurgy for Non-ferrous Metals, Central South University, Changsha, 410083, China
| | - Lin Guo
- School of Metallurgy and Environment, Central South University, Changsha, 410083, China
- Chinese National Engineering Research Centre for Control & Treatment of Heavy Metal Pollution, Central South University, Changsha, 410083, China
| | - Zaiping Guo
- School of Chemical Engineering and Advanced Materials, The University of Adelaide, Adelaide, SA, 5005, Australia
| | - Wenchao Zhang
- School of Metallurgy and Environment, Central South University, Changsha, 410083, China
- Chinese National Engineering Research Centre for Control & Treatment of Heavy Metal Pollution, Central South University, Changsha, 410083, China
- State Key Laboratory of Advanced Metallurgy for Non-ferrous Metals, Central South University, Changsha, 410083, China
| | - Liyuan Chai
- School of Metallurgy and Environment, Central South University, Changsha, 410083, China
- Chinese National Engineering Research Centre for Control & Treatment of Heavy Metal Pollution, Central South University, Changsha, 410083, China
- State Key Laboratory of Advanced Metallurgy for Non-ferrous Metals, Central South University, Changsha, 410083, China
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Meng L, Ding P, Tan Y, Zhang Y, Zhao J. Study on the Ultrasonic-Assisted Extraction Process of Anthocyanin from Purple Cabbage with Deep Eutectic Solvent. Molecules 2025; 30:1281. [PMID: 40142057 PMCID: PMC11944879 DOI: 10.3390/molecules30061281] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/17/2024] [Revised: 12/19/2024] [Accepted: 12/24/2024] [Indexed: 03/28/2025] Open
Abstract
In this paper, purple cabbage was used as raw material for ultrasonic-assisted extraction of anthocyanin with deep eutectic solvent. The effects of extraction solvent type, solid-liquid ratio, moisture, extraction temperature, and time on the yield of anthocyanin from purple cabbage were investigated by single factor test, and the feasibility of this extraction method was verified by standard addition recovery test. The test results showed that the optimal extraction results could be obtained when DES-5 (choline chloride/1, 2-propylene glycol/water) is used as extraction solvent, with solid-liquid ratio of 1:32, moisture of 50%, extraction temperature of 50 °C, and extraction time of 80 min. Under these conditions, the yield of anthocyanin extract purple cabbage reached 21.6%, and the recovery rates were 85.62-87.75%. Therefore, DES was a promising environmentally friendly solvent for extracting anthocyanins instead of organic solvent extraction.
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Affiliation(s)
- Lifen Meng
- School of Chemical Engineering, Guizhou University of Engineering Science, Bijie 551700, China; (L.M.); (P.D.); (Y.T.); (Y.Z.)
- Analysis and Testing Center, Guizhou University of Engineering Science, Bijie 551700, China
| | - Pengpeng Ding
- School of Chemical Engineering, Guizhou University of Engineering Science, Bijie 551700, China; (L.M.); (P.D.); (Y.T.); (Y.Z.)
| | - Ye Tan
- School of Chemical Engineering, Guizhou University of Engineering Science, Bijie 551700, China; (L.M.); (P.D.); (Y.T.); (Y.Z.)
| | - Yinying Zhang
- School of Chemical Engineering, Guizhou University of Engineering Science, Bijie 551700, China; (L.M.); (P.D.); (Y.T.); (Y.Z.)
| | - Jun Zhao
- School of Chemical Engineering, Guizhou University of Engineering Science, Bijie 551700, China; (L.M.); (P.D.); (Y.T.); (Y.Z.)
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Han J, Xu G, Liu X, Jiang L, Shao K, Yang H, Zhu G, Ding A, Shang Z, Chen L, Dou J. Carbonate composite materials for the leaching remediation of uranium-contaminated soils: Mechanistic insights and engineering applications. JOURNAL OF HAZARDOUS MATERIALS 2025; 485:136814. [PMID: 39662348 DOI: 10.1016/j.jhazmat.2024.136814] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/23/2024] [Revised: 11/25/2024] [Accepted: 12/06/2024] [Indexed: 12/13/2024]
Abstract
In this study, a composite leaching agent consisting of Na2CO3, NaHCO3, H2O2, and deep eutectic solvents was synthesized, and its composition and application conditions were optimized to mitigate soil contamination resulting from uranium mining. Laboratory and pilot field tests revealed that the use of this agent facilitated up to 92.6 % removal of uranium from contaminated soils. Analytical characterization through X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, and X-ray photoelectron spectroscopy (XPS) revealed that CO32- readily formed complexes with uranium, increasing its mobility and desorption from soil particles. The safety of the leaching process was confirmed through plant growth tests and enzyme activity assays. Moreover, the leaching strategy not only adheres to environmentally sustainable principles but also replenishes carbon and nitrogen in the soil, thereby aiding in the restoration of its functional use.
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Affiliation(s)
- Juncheng Han
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China; Engineering Research Center for Groundwater Pollution Control and Remediation Ministry of Education, College of Water Sciences, Beijing Normal University, Beijing 100875, PR China
| | - Guangming Xu
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China; Engineering Research Center for Groundwater Pollution Control and Remediation Ministry of Education, College of Water Sciences, Beijing Normal University, Beijing 100875, PR China
| | - Xinyao Liu
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China; Engineering Research Center for Groundwater Pollution Control and Remediation Ministry of Education, College of Water Sciences, Beijing Normal University, Beijing 100875, PR China
| | - Likun Jiang
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China
| | - Kexin Shao
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China
| | - Haotian Yang
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China
| | - Guangsheng Zhu
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China
| | - Aizhong Ding
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China; Engineering Research Center for Groundwater Pollution Control and Remediation Ministry of Education, College of Water Sciences, Beijing Normal University, Beijing 100875, PR China
| | - Zhaorong Shang
- Nuclear and Radiation Safety Center, Ministry of Ecology and Environment, Beijing 100082, PR China
| | - Ling Chen
- China Institute of Atomic Energy, Beijing 102413, PR China
| | - Junfeng Dou
- College of Water Sciences, Beijing Normal University, Beijing 100875, PR China; Engineering Research Center for Groundwater Pollution Control and Remediation Ministry of Education, College of Water Sciences, Beijing Normal University, Beijing 100875, PR China.
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Lyu Y, Yuwono JA, Fan Y, Li J, Wang J, Zeng R, Davey K, Mao J, Zhang C, Guo Z. Selective Extraction of Critical Metals from Spent Li-Ion Battery Cathode: Cation-Anion Coordination and Anti-Solvent Crystallization. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2312551. [PMID: 38433298 DOI: 10.1002/adma.202312551] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/22/2023] [Revised: 02/27/2024] [Indexed: 03/05/2024]
Abstract
Owing to continuing global use of lithium-ion batteries (LIBs), in particular in electric vehicles (EVs), there is a need for sustainable recycling of spent LIBs. Deep eutectic solvents (DESs) are reported as "green solvents" for low-cost and sustainable recycling. However, the lack of understanding of the coordination mechanisms between DESs and transition metals (Ni, Mn and Co) and Li makes selective separation of transition metals with similar physicochemical properties practically difficult. Here, it is found that the transition metals and Li have a different stable coordination structure with the different anions in DES during leaching. Further, based on the different solubility of these coordination structures in anti-solvent (acetone), a leaching and separation process system is designed, which enables high selective recovery of transition metals and Li from spent cathode LiNi1/3Co1/3Mn1/3O2 (NCM111), with recovery of acetone. Recovery of spent LiCoO2 (LCO) cathode is also evidenced and a significant selective recovery for Co and Li is established, together with recovery and reuse of acetone and DES. It is concluded that the tuning of cation-anion coordination structure and anti-solvent crystallization are practical for selective recovery of critical metal resources in the spent LIBs recycling.
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Affiliation(s)
- Yanqiu Lyu
- School of Chemical Engineering, The University of Adelaide, Adelaide, South Australia, 5005, Australia
| | - Jodie A Yuwono
- School of Chemical Engineering, The University of Adelaide, Adelaide, South Australia, 5005, Australia
| | - Yameng Fan
- Faculty of Engineering, Institute for Superconducting & Electronic Materials, University of Wollongong, Wollongong, New South Wales, 2522, Australia
| | - Jingxi Li
- School of Chemical Engineering, The University of Adelaide, Adelaide, South Australia, 5005, Australia
| | - Jingxiu Wang
- School of Chemical Engineering, The University of Adelaide, Adelaide, South Australia, 5005, Australia
| | - Rong Zeng
- School of Chemical Engineering, The University of Adelaide, Adelaide, South Australia, 5005, Australia
| | - Kenneth Davey
- School of Chemical Engineering, The University of Adelaide, Adelaide, South Australia, 5005, Australia
| | - Jianfeng Mao
- School of Chemical Engineering, The University of Adelaide, Adelaide, South Australia, 5005, Australia
| | - Chaofeng Zhang
- Institutes of Physical Science and Information Technology, Leibniz International Joint Research Center of Materials Sciences of Anhui Province, Anhui Province Key Laboratory of Environment-Friendly Polymer Materials, Key Laboratory of Structure and Functional Regulation of Hybrid Material (Ministry of Education), Anhui University, Hefei, 230601, China
| | - Zaiping Guo
- School of Chemical Engineering, The University of Adelaide, Adelaide, South Australia, 5005, Australia
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