Catalytic conversion of glycerol to lactic acid over graphite-supported nickel nanoparticles and reaction kinetics

Selective Oxidation of Glycerol to Lactic Acid Catalyzed by CuO/Activated Carbon and Reaction Kinetics

Activated carbon-supported CuO catalysts were prepared by an ammonia evaporation method and applied to catalyze the selective oxidation of glycerol to lactic acid. The effects of CuO loadings on the structure and catalytic performance of the catalyst were investigated. Results showed that CuO could be dispersed uniformly on the surface of activated carbon, promoting the increase of the reaction rate and accelerating the glycerol conversion significantly. As CuO loadings increased, the rate of glycerol consumption and yield to lactic acid was increased. However, too high CuO loadings would destroy the original pore structure of activated carbon and aggravate the agglomeration of CuO, resulting in a decrease in the catalytic performance of the catalyst. The best catalytic performance was obtained over 10% CuO/AC when the reaction temperature was 190 °C and the reaction time was 5 h. At this point, the selectivity to lactic acid reached 92.61%. In addition, power-function type reaction kinetic equations were used to evaluate the effect of glycerol and NaOH concentrations and the reaction temperature on the oxidation of glycerol to lactic acid over 10% CuO/AC. The activation energy of the reaction is 134.39 kJ·mol-1, which is higher than that using single CuO as the catalyst. This indicates that CuO/AC is more temperature-sensitive than CuO and can probably achieve a higher lactic acid yield at high temperatures. At the same time, it is indicated that CuO supported on activated carbon can enhance the catalytic activity of CuO effectively.

Combined dehydrogenation of glycerol with catalytic transfer hydrogenation of H2 acceptors to chemicals: Opportunities and challenges

Catalytic transformation of low-cost glycerol to value-added lactic acid (LA) is considered as one of the most promising technologies for the upgradation of glycerol into renewable products. Currently, research studies reveal that anaerobic transformation of glycerol to LA could also obtain green H₂ with the same yield of LA. However, the combined value-added utilization of released H₂ with high selectivity of LA during glycerol conversion under mild conditions still remains a grand challenge. In this perspective, for the first time, we conducted a comprehensive and critical discussion on current strategies for combined one-pot/tandem dehydrogenation of glycerol to LA with catalytic transfer hydrogenation of H₂ acceptors (such as CO₂) to other chemicals. The aim of this overview was to provide a general guidance on the atomic economic reaction pathway for upgrading low-cost glycerol and CO₂ to LA as well as other chemicals.

A review of the catalytic conversion of glycerol to lactic acid in the presence of aqueous base

Lactic acid is a high-value-added chemical with large production, which is used in many industries including the production of pyruvic and acrylic acids. Lactic acid is largely obtained from the oxidation of glycerol, which is a prevalent by-product of biodiesel production. However, the oxidation of glycerol to lactic acid requires harsh reaction conditions such as high temperature and pressure as well as the use of a hefty strong base. In the presence of suitable catalysts, the production of lactic acid from glycerol can be achieved under mild conditions with 1 equivalent base per mole of glycerol. Herein, we review the reports of the catalytic conversion of glycerol to lactic acid in an aqueous alkaline medium considering the reaction conditions, catalytic activity for glycerol conversion and selectivity for lactic acid. We start first with the reports on the use of homogeneous catalysts that have high catalytic activity but miserable recovery. Next, we discuss the employment of colloidal metal(0) nanoparticles as catalysts in glycerol oxidation. The papers on the use of supported metal(0) nanoparticles are reviewed according to the type of support. We then review the polymetallic and metal/metal oxide nanocatalysts used for the conversion of glycerol to lactic acid in an alkaline medium. The catalysts tested for glycerol conversion to lactic acid without any additional bases are also discussed to emphasize the importance of a strong base for catalytic performance. The proposed mechanisms of glycerol oxidation to lactic acid in the presence or absence of catalysts as well as for the formation of side products are discussed. The available experimental kinetics data are shown to fit the mechanism with the formation of glyceraldehyde from glycerol alkoxide as the rate-determining step.

Catalytic Conversion of Glycerol to Methyl Lactate over Au-CuO/Sn-Beta: The Roles of Sn-Beta

The production of methyl lactate as a degradable polymer monomer from biomass was an important topic for a sustainable society. In this manuscript, glycerol was oxidated to methyl lactate catalyzed by the combination of Au-CuO and Sn-Beta. The influence of Sn content, Sn source, and the preparation conditions for Sn-β was studied. The Au content in Au/CuO was also investigated by varying the Au content in Au/CuO. The catalysts were characterized by XRD, FTIR spectroscopy of pyridine adsorption, and TEM to study the role of Sn and the influence of different parameters for catalyst preparation. After the optimization of reaction parameters, the yield of methyl lactate from glycerol reached 59% at 363 K after reacting in 1.6 MPa of O2 for 6 h.

CrOx decoration on Fe/TiO2 with tunable and stable oxygen vacancies for selective oxidation of glycerol to lactic acid

Non-noble metal-based catalysts catalyze the conversion of glycerol to lactic acid.

Use of glycerol waste in lactic acid bacteria metabolism for the production of lactic acid: State of the art in Poland

Lactic acid is a naturally existing organic acid, which may be used in many different branches of industrial application. It can be made in the sugar fermentation process from renewable raw lactic acid, which is an indispensable raw material, including in the agricultural, food, and pharmaceutical industries. It is an ecological product that has enjoyed great popularity in recent years. In 2010, the US Department of Energy published a report about lactic acid to be a potential building element for future technology, whose demand grows year by year. The lactic acid molecule naturally exists in plants, microorganisms, and animals and can also be produced by carbohydrate fermentation or chemical synthesis from coal, petroleum products, and natural gas. In industry, lactic acid can be produced by chemical synthesis or fermentation. Although racemic lactic acid is always produced chemically from petrochemical sources, the optically pure L(+) – or D(−) – lactic acid forms can be obtained by microbial fermentation of renewable resources when an appropriate microorganism is selected. Depending on the application, one form of optically pure LA is preferred over the other. Additionally, microbial fermentation offers benefits including cheap renewable substrates, low production temperatures, and low energy consumption. Due to these advantages, the most commonly used biotechnological production process with the use of biocatalysts, i.e., lactic acid bacteria. The cost of raw materials is one of the major factors in the economic production of lactic acid. As substrate costs cannot be reduced by scaling up the process, extensive research is currently underway to find new substrates for the production of LA. These searches include starch raw materials, lignocellulosic biomass, as well as waste from the food and refining industries. Here, the greatest attention is still drawn to molasses and whey as the largest sources of lactose, vitamins, and carbohydrates, as well as glycerol – a by-product of the biodiesel component production process. Focusing on the importance of lactic acid and its subsequent use as a product, but also a valuable raw material for polymerization (exactly to PLA), this review summarizes information about the properties and applications of lactic acid, as well as about its production and purification processes. An industrial installation for the production of lactic acid is only planned to be launched in Poland. As of today, there is no commercial-scale production of this bio-raw material. Thus, there is great potential for the application of the lactic acid production technology and research should be carried out on its development.

Cu catalysts supported on CaO/MgO for glycerol conversion to lactic acid in alkaline medium employing a continuous flow reaction system

The production of lactic acid (LA) from glycerol in alkaline medium was investigated using Cu catalysts supported on CaO, MgO and xCaO/MgO (x = 5, 10, 15 wt%), employing a continuous flow reaction system over a period of 30 h. In addition to assessing the effect of the composition of the catalytic support, the influence of the temperature (200-260 °C), NaOH/glycerol molar ratio (0.5-1.5), hydroxide type (NaOH and KOH), as well as the influence of concentration (10 and 20 vol%) and purity of glycerol was investigated. The catalysts were prepared by a wet impregnation method and characterized by XRF, XRD, N2 adsorption-desorption, H2-TPR and CO2-TPD. The catalytic tests showed that the use of NaOH results in higher yields to LA. Cu catalysts supported on xCaO/MgO exhibited better catalytic performance than the CuCa and CuMg catalysts. The LA yield increases with the increase of the reaction temperature from 200 to 240 °C, and then decreases with a subsequent increase to 260 °C. NaOH/glycerol molar ratios greater than 1.25 are not necessary, since high yield to LA (96.9%) was obtained in the catalytic test performed using a molar ratio of 1.25. The catalysts showed excellent stability without evidence of deactivation over the evaluated period.

Mechanism Analysis and Kinetic Modelling of Cu NPs Catalysed Glycerol Conversion into Lactic Acid

Mechanism analysis and kinetic modeling of glycerol conversion into lactic acid in the alkaline media with and without heterogeneous catalyst Cu NPs are reported. The reaction pathways were determined in agreement with the experimental results and comprise several types of reactions, namely dehydrogenation, hydrogenolysis, dehydration and C–C cleavage. Experimental concentration-time profiles were obtained in a slurry batch reactor at different glycerol, NaOH and Cu NPs concentrations in a temperature range of 483–518 K. Power law, Langmuir–Hinshelwood (LH) and Eley–Rideal (ER) models were chosen to fit the experimental data. The proposed reaction pathways and obtained kinetic model adequately describe the experimental data. The reaction over Cu NPs catalyst in the presence of NaOH proceeds with a significantly lower activation barrier (Ea = 81.4 kJ∙mol−1) compared with the only homogeneous catalytic conversion (Ea = 104.0 kJ∙mol−1). The activation energy for glycerol hydrogenolysis into 1,2-propanediol on the catalyst surface without adding hydrogen is estimated of 102.0 kJ∙mol−1. The model parameters obtained in this study would be used to scale an industrial unit in a reactor modeling.