Membrane distillation: Progress in the improvement of dedicated membranes for enhanced hydrophobicity and desalination performance

Influence of Silane Treatment on CNM/PAC/PVDF Properties and Performance for Water Desalination by VMD

Vacuum membrane distillation (VMD) is a promising process for water desalination. However, it suffers some obstacles, such as fouling and wetting, due to the inadequate hydrophobicity of the membrane and high vacuum pressure on the permeate side. Therefore, improving surface hydrophobicity and roughness is important. In this study, the effect of 1H,1H,2H,2H-Perfluorodecyltriethoxysilane (PFTES) on the morphology and performance of CNM/PAC/PVDF membranes at various concentrations was investigated for the first time. Membrane characteristics such as FTIR, XRD, FE-SEM, EDX, contact angle, and hydrophobicity before and after modification were analyzed and tested using VMD for water desalination. The results showed that the membrane coated with 1 wt.% PFTES had a higher permeate flux and lower rejection than the membranes coated with the 2 wt.% PFTES. The 2 wt.% PFTES enhanced the contact angle to 117° and increased the salt rejection above 99.9%, with the permeate flux set to 23.2 L/m2·h and at a 35 g/L NaCl feed solution, 65 °C feed temperature, a 0.6 L/min feed flow rate, and 21 kPa (abs) vacuum pressure. This means that 2 wt.% PFTES-coated PVDF membranes exhibited slightly lower permeate flux with higher hydrophobicity, salt rejection, and stability over long-term operation. These outstanding results indicate the potential of the novel CNM/PAC/PVDF/PFTES membranes for saline water desalination. Moreover, this study presents useful guidance for the enhancement of membrane structures and physical properties in the field of saline water desalination using porous CNM/PAC/PVDF/PFTES membranes.

Treatment of wastewater from oil palm industry in Malaysia using polyvinylidene fluoride-bentonite hollow fiber membranes via membrane distillation system

Membrane distillation (MD) is gaining increasing recognition within membrane-based processes for palm oil mill effluent (POME) treatment. This study aims to alter the physicochemical characteristics of polyvinylidene fluoride (PVDF) membranes through the incorporation of bentonite (B) at varying weight concentrations (ranging from 0.25 wt% to 1.0 wt%). Characterization was conducted to evaluate changes in morphology, thermal stability, surface characteristics and wetting properties of the resulting membranes. The resulting membranes were also tested using direct contact membrane distillation (DCMD) with POME as the feed solution, aiming to generate high-purity water. Results indicated that the PVDF-0.3B and PVDF-0.5B membranes achieved the highest water vapor flux. The finger-like structure and macrovoids present in these membranes aid in minimizing mass resistance during vapor transport and enhancing permeate flux. All membranes demonstrated exceptional performance in removing contaminants, eliminating total dissolved solids (TDS) and achieving over 99% rejection of chemical oxygen demand (COD), nitrate nitrogen (NN), color, and turbidity from the feed solution. The permeate water analysis showed that the PVDF-0.3B membrane had superior removal efficiency and met the standards set by the local Department of Environment (DOE). The PVDF-0.3B membrane was chosen as the preferred option because of its consistent flux and high removal efficiency. This study demonstrated that incorporating bentonite into PVDF membranes significantly enhanced their properties and performance for POME treatment.

Self-standing membranes for separation: Achievements and opportunities

Supported membranes and mixed matrix membranes have a limitation of harming the mass transfer due to the incompatibility between the support layer or the matrix and the active components of the membrane. Self-standing membranes, which could structurally abandon the support layer, altogether avoid the adverse effect, thus greatly facilitating the transmembrane mass transfer process. However, the abandonment of the support layer also reduces the membrane's mechanical properties and formability. In this review, our emphasis will be on self-standing membranes within the realm of materials and separation engineering. We will explore the materials employed in the fabrication of self-standing membranes, highlighting their ability to simultaneously enhance membrane performance and promote self-standing characteristics. Additionally, we will delve into the diverse techniques utilized for crafting self-standing membranes, encompassing interfacial polymerization, filtration, solvent casting, Langmuir-Blodgett & layer-by-layer assembly, electrospinning, compression, etc. Throughout the discussion, the merits and drawbacks associated with each of these preparation methods were elucidated. We also provide a brief overview of the applications of self-standing membranes, including water purification, gas separation, organic solvent nanofiltration, electrochemistry, and membrane reactor, as well as a brief description of the general strategies for performance enhancement of self-standing membranes. Finally, the current status of self-standing membranes and the challenges they may encounter were discussed.

Surface Modification of Polyethylene Terephthalate Track-Etched Membranes by 2,2,3,3,4,4,5,5,6,6,7,7-Dodecafluoroheptyl Acrylate for Application in Water Desalination by Direct Contact Membrane Distillation

In this work, the surfaces of poly (ethylene terephthalate) track-etched membranes (PET TeMs) with pore sizes of 670-1310 nm were hydrophobized with 2,2,3,3,4,4,5,5,6,6,7,7-dodecafluoroheptyl acrylate (DFHA) by photoinitiated graft polymerization. Attenuated total reflection FTIR spectroscopy (ATR-FTIR), scanning electron microscopy (SEM) coupled to an energy-dispersive X-ray spectrometer (EDX), and contact angle measurements were used to identify and characterize the TeMs. The optimal parameters for graft polymerization were determined as follows: polymerization time of 60 min, monomer concentration of 30%, and distance from the UV source of 7 cm. The water contact angle of the modified membranes reached 97°, which is 51° for pristine membranes. The modified membranes were tested for water desalination using direct contact membrane distillation (DCMD) method. The effects of membrane pore size, the degree of grafting, and salt concentration on the performance of membrane distillation process were investigated. According to the results obtained, it has been concluded that large pore size hydrophobic TeMs modified by using DFHA could be used for desalinating water.

Morphology and Thermodynamic Study of a Novel Composite Membrane from Waste Polystyrene/Slag: Experimental Investigation

The development of the membrane surface and cross-sectional morphology is pivotal in influencing the effectiveness of membrane separation. In this study, evaluating the separation rates between the solvent and nonsolvent in the casting solution and the related thermodynamic alteration analysis were illustrated. Additionally, the rheological variations were determined by measuring the viscosity of the resulting dope solutions, providing an initial estimation of the phase separation kinetics. Asymmetric polystyrene (PS)/slag composite membrane, incorporating slag waste as an inorganic additive, was developed. Dimethylformamide (DMF) was utilized as the solvent, and sodium dodecyl sulfate (SDS) was employed as an anionic surfactant to facilitate the casting process. A tertiary system diagram approach involving waste PS, DMF, and water introducing slag as an inorganic additive and SDS as a surfactant was attained to promote the separation of the solvent and nonsolvent in the casting solution. These novel composite mixtures exhibited increased thermodynamic instability within the coagulation bath, facilitating the rapid separation of solid membranes from the dope solutions and forming composite membranes with significantly increased porosity (exceeding a 20% increase) compared to that of plain waste materials. The composite membrane characteristics were assessed with the widely used poly(vinylidene difluoride) (PVDF) membrane, showing comparative features and performance when tested on a membrane distillation (MD) cell; it gave a flux of 1 kg/m2·h. These promising characteristics positioned this novel PS/slag composite membrane as a candidate for various water-related applications.

Investigation of direct contact membrane distillation (DCMD) performance using CFD and machine learning approaches

Direct Contact Membrane Distillation (DCMD) is emerging as an effective method for water desalination, known for its efficiency and adaptability. This study delves into the performance of DCMD by integrating two powerful analytical tools: Computational Fluid Dynamics (CFD) and Artificial Neural Networks (ANN). The research thoroughly examines the impact of various factors, such as inlet temperatures, velocities, channel heights, salt concentration, and membrane characteristics, on the process's efficiency, specifically calculating the water vapor flux. A rigorous validation of the CFD model aligns well with established studies, ensuring reliability. Subsequently, over 1000 data points reflecting variations in input factors are utilized to train and validate the ANN. The training phase demonstrated high accuracy, with near-zero mean squared errors and R2 values close to one, indicating a strong predictive capability. Further analysis post-ANN training shed light on key relationships: higher membrane porosity boosts water vapor flux, whereas thicker membranes reduce it. Additionally, it was detailed how salt concentration, channel dimensions, inlet temperatures, and velocities significantly influence the distillation process. Finally, a mathematical model was proposed for water vapor flux as a function of key input factors. The results highlighted that salt mole fraction and hot water inlet temperature have the most effect on the water vapor flux. This comprehensive investigation contributes to the understanding of DCMD and emphasizes the potential of combining CFD and ANN for optimizing and innovating water desalination technology.

Effect of hydrophobized PET TeMs membrane pore-size on saline water treatment by direct contact membrane distillation

This paper describes the desalination process by membrane distillation (MD) using track-etched membranes (TeMs). Hydrophobic track-etched membranes based on poly(ethylene terephthalate) (PET TeMs) with pore diameters from 700 to 1300 nm were prepared by UV-initiated graft polymerization of lauryl methacrylate (LMA) inside the nanochannels. Modified PET TeMs were investigated by Fourier transform infrared (FTIR) spectroscopy, atomic force microscopy (AFM), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and contact wetting angle (CA) measurements. Hydrophobic PET TeMs were tested for treating saline solutions of different concentrations by the direct contact membrane distillation (DCMD) method. The influence of membrane pore diameter and salt solution concentration on the water flux and rejection degree were investigated. Membranes with CA 94 ± 4° were tested in the direct contact membrane distillation (DCMD) of 7.5-30 g L-1 saline solution. Hydrophobic membranes with large pore sizes showed water fluxes in the range of 1.88 to 11.70 kg m-2 h-1 with salt rejection values of up to 91.4%.

Modeling and Life Cycle Assessment of a Membrane Bioreactor–Membrane Distillation Wastewater Treatment System for Potable Reuse

Wastewater treatment for indirect potable reuse (IPR) is a possible approach to address water scarcity. In this study, a novel membrane bioreactor–membrane distillation (MBR-MD) system was evaluated to determine the environmental impacts of treatment compared to an existing IPR facility (“Baseline”). Physical and empirical models were used to obtain operational data for both systems and inform a life cycle inventory. Life cycle assessment (LCA) was used to compare the environmental impacts of each system. Results showed an average 53.7% reduction in environmental impacts for the MBR-MD system when waste heat is used to operate MD; however, without waste heat, the environmental impacts of MBR-MD are significantly higher, with average impacts ranging from 218% to 1400% greater than the Baseline, depending on the proportion of waste heat used. The results of this study demonstrate the effectiveness of the novel MBR-MD system for IPR and the reduced environmental impacts when waste heat is available to power MD.

Sustainable Treatment of Food Industry Wastewater Using Membrane Technology: A Short Review

Water is needed for food processing facilities to carry out a number of tasks, including moving goods, washing, processing, and cleaning operations. This causes them to produce wastewater effluent, and they are typically undesirable since it contains a high volume of suspended solids, bacteria, dyestuffs, salts, oils, fats, chemical oxygen demand and biological oxygen demand. Therefore, treatment of food industry wastewater effluent is critical in improving process conditions, socio-economic benefits and our environmental. This short review summarizes the role of available membrane technologies that have been employed for food wastewater treatment and analyse their performance. Particularly, electrospun nanofiber membrane technology is revealed as an emerging membrane science and technology area producing materials of increasing performance and effectiveness in treating wastewater. This review reveals the challenges and perspectives that will assist in treating the food industry wastewater by developing novel membrane technologies.

Recent Progress and Challenges in Hollow Fiber Membranes for Wastewater Treatment and Resource Recovery

Membrane processes have been extensively employed in diverse applications, specifically in industrial wastewater treatment. The technological development in membrane processes has rapidly advanced and accelerated beyond its common principle and operation. Tremendous efforts have been made in the advancement of membrane materials, fabrication method, membrane modification and integration with other technologies that can augment the existing membrane processes to another level. This review presents the recent development of hollow fiber membranes applied in wastewater treatment and resource recovery. The membrane working principles and treatment mechanism were discussed thoroughly, with the recent development of these hollow fiber membranes highlighted based on several types of membrane application. The current challenges and limitations which may hinder this technology from expanding were critically described to offer a better perspective for this technology to be adopted in various potential applications.

Non-solvent Flux Augmentation of an LDPE-Coated Polytetrafluoroethylene Hollow Fiber Membrane for Direct Contact Membrane Distillation

Membrane distillation (MD) is a thermal technology for the desalination process that requires a hydrophobic microporous membrane to ensure that the membrane can maintain the liquid-vapor interface. This work aims to enhance the water permeation flux of the previously coated membrane by modifying the surface of the polytetrafluoroethylene hollow fiber (PTFE HF) membrane with a selected non-solvent such as acetone, cyclohexanone, and ethanol in low-density polyethylene as a polymeric coating solution. However, the modification using acetone and cyclohexanone solvents was unsuccessful because a reduction in membrane hydrophobicity was observed. The modified PTFE HF membrane with ethanol content exhibits high wetting resistance with a high water contact angle, which can withstand pore wetting during the direct contact MD process. Since MD operates under a lower operating temperature range (50-90 °C) compared to the conventional distillation, we herein demonstrated that higher flux could be obtained at 7.26 L m^-2 h^-1. Thus, the process is economically feasible because of lower energy consumption. Performance evaluation of the modified PTFE HF membrane showed a high rejection of 99.69% for sodium chloride (NaCl), indicating that the coated membrane preferentially allowed only water vapor to pass through.

Recent Progress in the Membrane Distillation and Impact of Track-Etched Membranes

Membrane distillation (MD) is a rapidly developing field of research and finds applications in desalination of water, purification from nonvolatile substances, and concentration of various solutions. This review presents data from recent studies on the MD process, MD configuration, the type of membranes and membrane hydrophobization. Particular importance has been placed on the methods of hydrophobization and the use of track-etched membranes (TeMs) in the MD process. Hydrophobic TeMs based on poly(ethylene terephthalate) (PET), poly(vinylidene fluoride) (PVDF) and polycarbonate (PC) have been applied in the purification of water from salts and pesticides, as well as in the concentration of low-level liquid radioactive waste (LLLRW). Such membranes are characterized by a narrow pore size distribution, precise values of the number of pores per unit area and narrow thickness. These properties of membranes allow them to be used for more accurate water purification and as model membranes used to test theoretical models (for instance LEP prediction).

Stability of Ar/O2 Plasma-Treated Polypropylene Membranes Applied for Membrane Distillation

In the present work, Ar/O₂ plasma treatment was used as a surface modification tool for polypropylene (PP) membranes. The effect of the plasma conditions on the properties of the modified PP surface has been investigated. For this purpose, the influence of gas composition and its flow rate, plasma power excitation as well as treatment time on the contact angle of PP membranes has been investigated. The properties of used membranes were determined after various periods of time: immediately after the modification process as well as after one, four and five years of storage. Moreover, the used membranes were evaluated in terms of their performance in long-term MD process. Through detailed studies, we demonstrated that the performed plasma treatment process effectively enhanced the performance of the modified membranes. In addition, it was shown that the surface modification did not affect the degradation of the membrane matrix. Indeed, the used membranes maintained stable process properties throughout the studied period.

Distributed solar desalination by membrane distillation: current status and future perspectives

Membrane distillation (MD) has been proven promising in solar-driven desalination. Moreover, its unique characteristics such as simple process, module compactness, high salt rejection rate, etc. allow for a small-scale device in a distributed system. Both theoretical and experimental researches on the coupling between solar collectors and MD aiming at compact and autonomous desalination system have been devoted to enhance freshwater productivity and energy efficiency. In this paper, certain critical gaps are summarized upon a panoramic review of the current status, including limited production and energy performance compared with commercial-scale desalination, unclear relation between solar collecting area and membrane area, and few discussions on efficient condensation, etc. To tackle these challenges, perspectives on the essential future research directions are proposed. Solar direct heating and solar concentration constitute the possible resolution to enhance solar energy utilization for higher water production, which also raise the question of optimizing solar/MD areas. Meanwhile, module stacking, module internal heat recovery and external evaporation heat recovery are deemed prospective in further reducing MD energy consumption. Subsequently, an enhanced vapor condensation needs more exploration. Those aspects and a potential combination among them are the main tasks in the near future, together with more field tests on small distributed solar-driven MD systems.

Analysis of Polyvinylidene Fluoride Membranes Fabricated for Membrane Distillation

The optimization of the properties for MD membranes is challenging due to the trade-off between water productivity and wetting tendency. Herein, this study presents a novel methodology to examine the properties of MD membranes. Seven polyvinylidene fluoride (PVDF) membranes were synthesized under different conditions by the phase inversion method and characterized to measure flux, rejection, contact angle (CA), liquid entry pressure (LEP), and pore sizes. Then, water vapor permeability (B_w), salt leakage ratio (L_w), and fiber radius (R_f) were calculated for the in-depth analysis. Results showed that the water vapor permeability and salt leakage ratio of the prepared membranes ranged from 7.76 × 10⁻⁸ s/m to 20.19 × 10⁻⁸ s/m and from 0.0020 to 0.0151, respectively. The R_f calculated using the Purcell model was in the range from 0.598 μm to 1.690 μm. Since the R_f was relatively small, the prepared membranes can have high LEP (more than 1.13 bar) even at low CA (less than 90.8°). The trade-off relations between the water vapor permeability and the other properties could be confirmed from the results of the prepared membranes. Based on these results, the properties of an efficient MD membrane were suggested as a guideline for the membrane development.

Green Approaches for Sustainable Development of Liquid Separation Membrane

Water constitutes one of the basic necessities of life. Around 71% of the Earth is covered by water, however, not all of it is readily available as fresh water for daily consumption. Fresh water scarcity is a chronic issue which poses a threat to all living things on Earth. Seawater, as a natural resource abundantly available all around the world, is a potential water source to fulfil the increasing water demand. Climate-independent seawater desalination has been touted as a crucial alternative to provide fresh water. While the membrane-based desalination process continues to dominate the global desalination market, the currently employed membrane fabrication materials and processes inevitably bring adverse impacts to the environment. This review aims to elucidate and provide a comprehensive outlook of the recent efforts based on greener approaches used for desalination membrane fabrication, which paves the way towards achieving sustainable and eco-friendly processes. Membrane fabrication using green chemistry effectively minimizes the generation of hazardous compounds during membrane preparation. The future trends and recommendations which could potentially be beneficial for researchers in this field are also highlighted.

Evaluating Critical Influencing Factors of Desalination by Membrane Distillation Process-Using Multi-Criteria Decision-Making

Water desalination by membrane distillation (MD) can be affected by a wide range of operating parameters. The present work uses combinational approach of Analytical Hierarch process (AHP) and Fuzzy Analytical Hierarchy process (Fuzzy-AHP) to identify the most important parameters in the MD desalination. Five process parameters and key-performance indicators, named derivable outputs (DOs), are considered, along with the critical factors affecting these DOs in the current study. The DOs and the critical influencing factors (CIFs) are selected based on their experimental feasibility. The investigation involves five DOs, which are liquid entry pressure, thermal power consumption, permeate quality, permeate flux, and pumping (feed circulation) power. A total of twenty-five critical influencing factor were associated with the DOs. The identification of the DOs and CIFs was based on the literature review, and further analyses were performed. Both methods, AHP and Fuzzy-AHP, determined six extremely important CIFs in the desalination MD, which are feed temperature, feed concentration, or feed salinity; feed flow rate; membrane hydrophobicity; pore size; and membrane material. Moderately important CIFs are found to be four by both methods. These common CIFs are feed solution properties, membrane thickness, feed channel geometry, and pressure difference along the feed channel. Finally, the least preferred CIFs are four common in both methods that are MD configuration, duration of test, specific heat of feed solution, and viscosity.

Surface Modification of Polytetrafluoroethylene Hollow Fiber Membrane for Direct Contact Membrane Distillation through Low-Density Polyethylene Solution Coating

Membrane distillation (MD) is an attractive technology for the separation of highly saline water used with a polytetrafluoroethylene (PTFE) hollow fiber (HF) membrane. A hydrophobic coating of low-density polyethylene (LDPE) coats the outer surface of the PTFE membrane to resolve membrane wetting as well as increase membrane permeability flux and salt rejection, a critical problem regarding the MD process. LDPE concentrations in coating solution have been studied and optimized. Consequently, the LDPE layer altered membrane morphology by forming a fine nanostructure on the membrane surface that created a hydrophobic layer, a high roughness of membrane, and a uniform LDPE network. The membrane coated with different concentrations of LDPE exhibited high water contact angles of 135.14 ± 0.24 and 138.08 ± 0.01° for membranes M-3 and M-4, respectively, compared to the pristine membrane. In addition, the liquid entry pressure values of LDPE-incorporated PTFE HF membranes (M-1 to M-5) were higher than that of the uncoated membrane (M-0) with a small decrease in the percentage of porosity. The M-3 and M-4 membranes demonstrated higher flux values of 4.12 and 3.3 L m^-2 h^-1 at 70 °C, respectively. On the other hand, the water permeation flux of 1.95 L m^-2 h^-1 for M-5 further decreased when LDPE concentration is increased.

The use of carbon nanomaterials in membrane distillation membranes: a review

Membrane distillation (MD) is a thermal-based separation technique with the potential to treat a wide range of water types for various applications and industries. Certain challenges remain however, which prevent it from becoming commercially widespread including moderate permeate flux, decline in separation performance over time due to pore wetting and high thermal energy requirements. Nevertheless, its attractive characteristics such as high rejection (ca. 100%) of nonvolatile species, its ability to treat highly saline solutions under low operating pressures (typically atmospheric) as well as its ability to operate at low temperatures, enabling waste-heat integration, continue to drive research interests globally. Of particular interest is the class of carbon-based nanomaterials which includes graphene and carbon nanotubes, whose wide range of properties have been exploited in an attempt to overcome the technical challenges that MD faces. These low dimensional materials exhibit properties such as high specific surface area, high strength, tuneable hydrophobicity, enhanced vapour transport, high thermal and electrical conductivity and others. Their use in MD has resulted in improved membrane performance characteristics like increased permeability and reduced fouling propensity. They have also enabled novel membrane capabilities such as in-situ fouling detection and localised heat generation. In this review we provide a brief introduction to MD and describe key membrane characteristics and fabrication methods. We then give an account of the various uses of carbon nanomaterials for MD applications, focussing on polymeric membrane systems. Future research directions based on the findings are also suggested.

Recent Developments in Nanomaterials-Modified Membranes for Improved Membrane Distillation Performance

Membrane distillation (MD) is a thermally induced membrane separation process that utilizes vapor pressure variance to permeate the more volatile constituent, typically water as vapor, across a hydrophobic membrane and rejects the less volatile components of the feed. Permeate flux decline, membrane fouling, and wetting are some serious challenges faced in MD operations. Thus, in recent years, various studies have been carried out on the modification of these MD membranes by incorporating nanomaterials to overcome these challenges and significantly improve the performance of these membranes. This review provides a comprehensive evaluation of the incorporation of new generation nanomaterials such as quantum dots, metalloids and metal oxide-based nanoparticles, metal organic frameworks (MOFs), and carbon-based nanomaterials in the MD membrane. The desired characteristics of the membrane for MD operations, such as a higher liquid entry pressure (LEPw), permeability, porosity, hydrophobicity, chemical stability, thermal conductivity, and mechanical strength, have been thoroughly discussed. Additionally, methodologies adopted for the incorporation of nanomaterials in these membranes, including surface grafting, plasma polymerization, interfacial polymerization, dip coating, and the efficacy of these modified membranes in various MD operations along with their applications are addressed. Further, the current challenges in modifying MD membranes using nanomaterials along with prominent future aspects have been systematically elaborated.