MIL-88A (Fe) filler with duplicate corrosion inhibitive/barrier effect for epoxy coatings: Electrochemical, molecular simulation, and cathodic delamination studies

Impact of Co3O4 nanoparticles on epoxy's mechanical and corrosion-resistance properties for carbon steel in seawater

Co3O4 nanoparticles (Co3O4-NPs) are synthesized using the facile solvothermal method. FT-IR and XRD spectroscopic analyses verify the creation of cobalt oxide nanoparticles with an average size of 13.20 nm. Furthermore, Zeta potential assessments were carried out to identify the electrical charge of the surface of the produced Co3O4-NPs, which was found to be -20.5 mV.  In addition, the average pore size of Co3O4-NPs is 19.8 nm, and their BET surface area is 92.4 m/g. The study also concerned the effect of Co3O4-NPs on epoxy's improvement of mechanical and corrosion protection for carbon steel in salt solution. By including Co3O4-NPs in an epoxy (EP) coating, corrosion is effectively prevented by non-permeable protective coatings that effectively reduce the transfer of corrosion ions and oxygen.

Eco-Friendly Fumed Nanosilica@Nanodiamond Hybrid Nanoparticles with Dual Sustainable Self-Healing and Barrier Anticorrosive Performances in Epoxy Coating

Fumed nanosilica@nanodiamond attached by APTES [(3-aminopropyl) triethoxysilane], named FSiO2@sND, was examined as an efficient anticorrosive nanohybrid for epoxy coating. Compared with fumed nanosilica (FSiO2), nanodiamond (ND) moderated the hydrophilic nature of FSiO2@sND and offered additional functional groups to the nanohybrid, i.e., carboxylic groups of ND and functional groups of APTES, while retaining the eco-friendly nature of FSiO2 in the hybrid nanoparticle. The hybrid nanoparticle showed pH-sensitive release behavior in which APTES is released considerably in an alkaline medium, acting as an efficient corrosion inhibitor. A thorough electrochemical impedance spectroscopy (EIS) study of scratched coatings in a 3.5% NaCl solution disclosed that FSiO2@sND nanoparticles (at 0.33 wt % loading) conferred significant active/self-healing anticorrosion properties for the epoxy coatings, thanks to the release of APTES and the presence of carboxylic groups of ND taking part in forming a stable protective film on the substrate. Accordingly, epoxy/FSiO2@sND coatings showed a corrosion improvement efficiency of 138% at an optimum immersion time of 5 h, which was higher than the 96% improvement for epoxy/FSiO2 coating. Epoxy/FSiO2@sND intact coating showed much higher low-frequency impedance, i.e., 7.23 Ω·cm2, compared with epoxy/FSiO2 coating, i.e., 5.44 Ω·cm2, and neat epoxy coating, i.e., 5.71 Ω·cm2, after 22 weeks of immersion in salty solution. This result along with a detailed analysis of EIS data for intact coatings suggested that FSiO2@sND brought about strong barrier anticorrosive performance for epoxy coating. Such behavior was attributed to improved dispersion of nanohybrid in the epoxy matrix, enhanced cross-link density of the epoxy matrix, and improved coating/substrate adhesion caused by APTES and the carboxylic groups of ND.

Advanced materials for smart protective coatings: Unleashing the potential of metal/covalent organic frameworks, 2D nanomaterials and carbonaceous structures

The detrimental impact of corrosion on metallic materials remains a pressing concern across industries. Recently, intelligent anti-corrosive coatings for safeguarding metal infrastructures have garnered significant interest. These coatings are equipped with micro/nano carriers that store corrosion inhibitors and release them when triggered by external stimuli. These advanced coatings have the capability to elevate the electrochemical impedance values of steel by 2-3 orders of magnitude compared to the blank coating. However, achieving intelligent, durable, and reliable anti-corrosive coatings requires careful consideration in the design of these micro/nano carriers. This review paper primarily focuses on investigating the corrosion inhibition mechanism of various nano/micro carriers/barriers and identifying the challenges associated with using them for achieving desired properties in anti-corrosive coatings. Furthermore, the fundamental aspects required for nano/micro carriers, including compatibility with the coating matrix, high specific surface area, stability in different environments, stimuli-responsive behavior, and facile synthesis were investigated. To achieve this aim, we explored the properties of micro/nanocarriers based on oxide nanoparticles, carbonaceous and two-dimensional (2D) nanomaterials. Finally, we reviewed recent literature on the application of state-of the art nanocarriers based on metal-organic frameworks (MOFs) and covalent-organic frameworks (COFs). We believe that the outcomes of this review paper offer valuable insights for researchers in selecting appropriate materials that can effectively enhance the corrosion resistance of coatings.

Modified air-Fenton with MIL-88A for chemical oxygen demand treatment in used coolant oil

Coolant oil from auto part manufacturing contains additives resulting in high chemical oxygen demand (COD) in wastewater. In this study, COD treatment of coolant oil was investigated in a metal-organic framework (MOF) with MIL-88A by a modified air-Fenton (MAF) process by varying synthetic coolant oil concentrations (1-5%), pH (3-9), air-flow rate (1-2 L/min), amount of MIL-88A (0.2-1.0 g), and reaction time (30-180 min). The results were analyzed using central composite design (CCD) and response surface methodology (RSM) using Minitab ver. 19. The characteristic MIL-88A was characterized by XRD that showed a spindle-like shape with 2θ at 10.2° and 13.0°. The FTIR spectrum revealed the vibrational frequencies at Fe-O (564 cm-1), C-O (1391 and 1600 cm-1), and C = O (1216 and 1710 cm-1). The optimum treatment efficiency was studied from 30 CCD conditions in the presence of coolant oil (5%, COD ~ 132,000 mg/L), pH (9), air flow rate (2 L/min), and MIL-88A (1 g) within 177 min. The results obtained from the experiment and the COD prediction were found to be 92.64% and 93.45%, respectively. The main mechanism of iron(III) in MIL-88A is proposed to be the production of hydroxyl radical (·OH) that oxidizes the organic matter in the coolant oil. Moreover, the MAF process was applied to the used industrial coolant oil and was found to be 62.59% efficient.

pH-Responsive Fluorescent Metal-Organic Framework as a Functional Nanofiller for Smart Coatings

A zirconium-based UiO-type UiO-66-(OH)₂ metal-organic framework@carbon dot composite (Zr-MOF@CD) is synthesized through a facile solvent-free thermal method. The Zr-MOF@CD exhibits pH-responsive fluorescence behavior, which emits blue fluorescence for pH < 9 at an emission wavelength of 470 nm. At pH > 9, the fluorescence color turns from blue to yellow, with the emission behavior at 535 nm. Zr-MOF@CDs can serve as functional nanofillers in the epoxy coating for the fabrication of a smart coating, which can realize coating damage warning and metal corrosion reporting. The blue fluorescence can be observed in the area of coating damage with just a minor scratch. Once the scratch is severe enough to expose the metal substrate, the cathodic reaction of oxygen reduction in the corrosion galvanic cell causes an increased pH, where the emission of yellow fluorescence can be identified. The stable fluorescence response is free from the influence of concentration, time, temperature, and the interfering substance. Zr-MOF@CDs can also serve as nanocontainers for loading with the corrosion inhibitor and realizing the repairing of metal corrosion. The development of the smart coating with dual functions of autonomous reporting and repairing holds great potential to improve the lifetime of metals in various industrial applications.

Enhanced artificial nitrogen fixation efficiency induced by construction of ternary TiO2/MIL-88A(Fe)/g-C3N4 Z-scheme heterojunction

Herein, a ternary TiO₂/MIL-88A(Fe)/g-C₃N₄ heterojunction is successfully constructed through a facile hydrothermal strategy for enhancing solar energy harvesting and efficiency of catalytic nitrogen reduction induced by enlarged light absorption range, increasing interfacial charge transfer ability and desirable stability. Under the simulated sunlight irradiation, the N₂ fixation experiment shows that the yield of NH₃ reaches 1084.31 μmol/(g·h) over the TiO₂/MIL-88A(Fe)/g-C₃N₄ photocatalyst, and the yield is significantly enhanced, which is 33.68 and 13.94 times that is higher than the pure TiO₂ and g-C₃N₄, respectively. In a mean time, the excellent performance of the photocatalytic N₂ fixation over the ternary TiO₂/MIL-88A(Fe)/g-C₃N₄ is verified based on density function theory calculation and the decisive step over the composite is investigated by calculating Gibbs free energies of nitrogen reduction paths. The performance enhancement mechanism of TiO₂/MIL-88A(Fe)/g-C₃N₄ is speculated, which indicates that the hybridized three-component system presents a desirable Z-scheme band alignment, resulting in the improvement of separation and transfer efficiency of photoinduced charge carriers. The article shows a new and high-efficiency TiO₂/MIL-88A(Fe)/g-C₃N₄ photocatalysis for excellent nitrogen reduction ability.

Improved performance of metal-organic frameworks loaded cellulose acetate based film for packaging application

Bio-nanocomposite-based packaging materials have gained significance due to their possible applications in food packaging. Cellulose acetate is a biopolymer obtained by acetylation of cellulose and has characteristics such as biocompatibility, biodegradability and high transparency. Introducing iron-based metal-organic frameworks offer good mechanical strength, unique surface area and both chemical and thermally stability, making them favourable as supporting materials in fabricating polymer-based packaging materials. Among them, Fe- (Material Institute Lavoisier) MIL-88A is an iron-based nontoxic metal-organic framework, integrated with cellulose acetate and spinach extract was added to the prepared material in different compositions and cast as film. The Spinach loaded, Fe- (Material Institute Lavoisier) MIL-88A integrated cellulose acetate film significantly enhanced the tensile strength, water vapour permeability, and anti-microbial activity. The prepared film is then characterized using a scanning electron microscope (SEM), Fourier transforms infrared spectrometer (FTIR), X-ray diffraction (XRD) and thermogravimetric analysis (TGA). Further, studies on mechanical properties as well as degradation tests and real-time applications of the prepared films were carried out.

Efficient ofloxacin degradation via photo-Fenton process over eco-friendly MIL-88A(Fe): Performance, degradation pathways, intermediate library establishment and toxicity evaluation

The high-throughput production of the eco-friendly MIL-88A(Fe) was achieved under mild reaction conditions with normal pressure and temperature. The as-prepared MIL-88A(Fe) exhibited efficient photo-Fenton catalytic ofloxacin (OFL) degradation upon visible light irradiation with good stability and reusability. The OFL (20.0 mg/L) was completely degraded within 50 min under visible light with the aid of MIL-88A(Fe) (0.25 g/L) and H₂O₂ (1.0 mL/L) in aqueous solution (pH = 7.0). The hydroxyl radicals (·OH) are the main active species during the photo-Fenton oxidation process. Meanwhile, the degradation intermediates and the corresponding degradation pathways were identified and proposed with the aid of both ultra-high performance liquid chromatography tandem quadrupole time-of-flight mass spectrometry (UHPLC-Q-TOF-MS) and density functional theory (DFT) calculations. Finally, the degradation product library was firstly established to identify intermediate transformation products (TPs) with their variation of concentration, and their corresponding toxicologic activities were assessed via Toxtree and T.E.S.T software as well. Finally, the MIL-88A is efficient and stable with four cycles' catalysis operations, demonstrating good potential for water treatment.