Study of nano-SiO2 reinforced CO2 foam for anti-gas channeling with a high temperature and high salinity reservoir

Construction and Mechanism of Janus Nano-Graphite Reinforced Foam Gel System for Plugging Steam in Heavy Oil Reservoirs

High-temperature steam injection is a primary method for viscosity reduction and recovery in heavy oil reservoirs. However, due to the high mobility of steam, channeling often occurs within the reservoir, leading to reduced thermal efficiency and challenges in enhancing oil production. Foam fluids, with their dual advantages of selective plugging and efficient oil displacement, are widely used in steam-injection heavy oil recovery. Nonetheless, conventional foams tend to destabilize under high-temperature conditions, resulting in poor stability and suboptimal plugging performance, which hampers the efficient development of heavy oil resources. To address these technical challenges, this study introduces a foam system reinforced with Janus nano-graphite, a high-temperature stabilizer characterized by its small particle size and thermal resistance. The foaming agents used in the system are sodium α-olefin sulfonate (AOS), an anionic surfactant, and octadecyl hydroxylpropyl sulfobetaine (OHSB), a zwitterionic surfactant. Under conditions of 250 °C and 5 MPa, the foam system achieved a half-life of 47.8 min, 3.4 times longer than conventional foams. Janus nano-graphite forms a multidimensional network structure in the liquid phase, increasing internal friction and enhancing shear viscosity by 1.2 to 1.8 times that of conventional foams. Furthermore, the foam gel system demonstrated effective steam-channeling control in heterogeneous heavy oil reservoirs, particularly in reservoirs with permeability differentials ranging from 3 to 9. These findings suggest that the Janus nano-graphite reinforced foam system holds significant potential for steam-channeling mitigation in heavy oil reservoirs.

Visualization Experimental Investigation on Flow Regulation and Oil Displacement Characteristics of Gel Foam in Fractured-Vuggy Carbonate Reservoirs

Fractured-vuggy reservoirs experience severe channeling during water and gas injection operations, and conventional foam shows weak regeneration capabilities in large-scale fracture spaces, thus failing to effectively seal them. Gel foam combines the advantages of both foam and gel, significantly enhancing the foam's stability and showing good suitability in fractured-vuggy reservoirs. In this article, the plugging and flow regulation properties of gel foam in fractures were studied through fracture displacement experiments. The dynamic plugging capability of gel foam was superior to that of ordinary foam, and its plugging effect was significantly influenced by the fracture opening. Gel foam had strong retention capacity in fractures, and after plugging large-opening fractures, the diversion rate of small-opening fractures was increased by at least 83.3 times during subsequent parallel water flooding, making the flow regulation effect remarkable. Through the oil displacement experiments in typical fractured-vuggy models, the profile control law and enhanced oil recovery performance of gel foam under different fractured-vuggy structures were studied. In the regular fractured-vuggy network, gel foam adhered to occupy the fractured-vuggy space for plugging and controlled the top gas migration direction to synergistically drive the recovery of remaining oil, ultimately achieving a recovery of 95%. In the combination of fractures and irregular vugs, due to the density, gel foam continuously pushed down and right along the fractures to the vugs, pushing the crude oil and formation water in the vugs to migrate to the production well. The recovery of the gel foam flooding stage was as high as 48%, and the final recovery reached 93.5; only a small amount of shielded remaining oil was difficult to drive. The research results are of great significance to the application of gel foam in enhancing oil recovery in fractured-vuggy reservoirs.

Recent advances in nanomaterial-stabilized pickering foam: Mechanism, classification, properties, and applications

Pickering foam is a type of foam stabilized by solid particles known as Pickering stabilizers. These solid stabilizers adsorb at the liquid-gas interface, providing superior stability to the foam. Because of its high stability, controllability, versatility, and minimal environmental impact, nanomaterial-stabilized Pickering foam has opened up new possibilities and development prospects for foam applications. This review provides an overview of the current state of development of Pickering foam stabilized by a wide range of nanomaterials, including cellulose nanomaterials, chitin nanomaterials, silica nanoparticles, protein nanoparticles, clay mineral, carbon nanotubes, calcium carbonate nanoparticles, MXene, and graphene oxide nanosheets. Particularly, the preparation and surface modification methods of various nanoparticles, the fundamental properties of nanomaterial-stabilized Pickering foam, and the synergistic effects between nanoparticles and surfactants, functional polymers, and other additives are systematically introduced. In addition, the latest progress in the application of nanomaterial-stabilized Pickering foam in the oil industry, food industry, porous functional material, and foam flotation field is highlighted. Finally, the future prospects of nanomaterial-stabilized Pickering foam in different fields, along with directions for further research and development directions, are outlined.

Study on the Plugging Limit and Combination of CO2 Displacement Flow Control System Based on Nuclear Magnetic Resonance (NMR)

CO2 displacement is an important technology to reduce emissions and improve crude oil recovery, as well as prevent CO2 escape. Effective storage is key to the successful implementation of this technology, especially for medium and high permeability reservoirs. The current flow control systems that are applied to seal gas escape are mainly gas/water alternation, CO2 foam, and CO2 foam gel, but there is no clear understanding of the plugging limits of various flow control systems and the mechanism of their combined use of residual oil. Therefore, in this paper, a series of core replacement experiments are conducted for different flow control systems and their combinations. The quantitative characterization of the core pore size distribution before and after the replacement is carried out using the NMR technique to try and determine the plugging limits of different plugging systems, and to investigate the residual oil utilization patterns of self-designed flow control system combinations and common flow control system combinations under two reservoir conditions with and without large pores. The results show that the plugging limits of water/gas alternation, CO2 foam, and CO2 foam gel systems are 0.86–21.35 μm, 0.07–28.23 μm, and 7–100 μm, respectively, as inferred from the T2 (lateral relaxation time) distribution and pore size distribution. When different combinations of flow control systems are used for repelling, for reservoirs without large pore channels, the combination of flow control systems using higher strength CO2 foam first can effectively improve the degree of crude oil mobilization in small pore throats, compared to using gas/water alternation directly. For reservoirs containing large pore channels, using high-strength CO2 foam gel first to seal the large pore channels increases the degree of utilization of the large pore channels; using water/gas alternation first causes damage to the middle pore channels; High-strength CO2 foam gel seals the large pore channels when the plugging strength is not enough; and using water/gas alternation can effectively improve the degree of utilization of small and medium pore channels. The results of this paper can provide theoretical guidance for the multi-stage flow control of CO2 displacement in the field.