The relationship between mechanical properties and ballistic penetration depth in a viscoelastic gel

Evaluation of synthetic clear gelatin as an acceptable surrogate for low-velocity penetrating impacts using the depth of penetration calibration standard

Ballistic gelatin has been extensively used in ballistics research for decades, but calibration standards were established on limited datasets, and only few studies have attempted to recreate these experiments with biological tissues. Recent studies have demonstrated better biofidelity with 20% ordnance ballistic gelatin, but researchers have discredited the use of synthetic gelatin claiming different behavior than ordnance gelatin. To investigate the use of synthetic clear gelatin as an acceptable surrogate of biological tissue, depth of penetration was compared between low-velocity impacts of various projectiles into porcine tissue (n = 192), post-mortem human subjects (n = 29), and Clear Ballistics synthetic gelatin (n = 39). The predicted depth of penetration of the 0.177" steel BB (38.1 mm) was consistent with the manufacturer's calibration standard (31.75-44.45 mm) and within calibration bounds of recently proposed empirical equations. Compared to impacts in biological tissue, synthetic gelatin demonstrated the least variability in depth of penetration (R2 = 0.96). Using ANCOVA, velocity was a significant covariate (p < 0.001), and there were no significant differences in normalized depth of penetration over density between porcine tissue, post-mortem human subjects, and 20% synthetic gelatin (p = 0.22). Ultimately, this study confirmed the use of 20% synthetic gelatin as an acceptable tissue simulant using standard calibration methods for use in future ballistic studies.

Ballistic Gels in Experimental Fracture Setting

Biomechanical tests typically involve bending, compression, or shear stress, while fall tests are less common. The main challenge in performing fall tests is the non-reproducible directionality of bone when tested with soft tissue. Upon removal of the soft tissue, the explanted bone's resistance to impact diminishes. Therefore, ballistic gels can fix specimens in reproducible directions and simulate periosteal soft tissue. However, the use of ballistic gels in biomechanical studies is neither standardized nor widespread. This study aimed to optimize a ballistic gel consistency that mimics the upper thigh muscle in sheep. Our results suggest a standardized and flexible evaluation method by embedding samples in ballistic gel. Compression tests were conducted using cylindrical pieces of gluteal muscle from sheep. Various compositions of agarose and gelatin mixtures were tested to achieve a muscle-like consistency. The muscle-equivalent ballistic gel was found to consist of 29.5% gelatin and 0.35% agarose. Bones remained stable within the ballistic gel setup after freeze-thaw cycles between -20 °C and +20 °C. This method reduces the variability caused by muscle and improves storage quality, allowing for tests to be conducted under consistent conditionsBallistic gels of agarose and gelatin are suitable for bone fracture models. They have muscle-like strength, fix fractures simultaneously, are inexpensive to produce, and can be stored to allow repeated measurements of the same object with changing questions.

Review of non-penetrating ballistic testing techniques for protection assessment: From biological data to numerical and physical surrogates

Human surrogates have long been employed to simulate human behaviour, beginning in the automotive industry and now widely used throughout the safety framework to estimate human injury during and after accidents and impacts. In the specific context of blunt ballistics, various methods have been developed to investigate wound injuries, including tissue simulants such as clays or gelatine ballistic, physical dummies and numerical models. However, all of these surrogate entities must be biofidelic, meaning they must accurately represent the biological properties of the human body. This paper provides an overview of physical and numerical surrogates developed specifically for blunt ballistic impacts, including their properties, use and applications. The focus is on their ability to accurately represent the human body in the context of blunt ballistic impact.

Effects of concentration of hydrophobic component and swelling in saline solutions on mechanical properties of a stretchable hydrogel

An elastic biopolymer, resilin possesses exceptional qualities such as high stretchability and resilience. Such attributes are utilized in nature by many species for mechanical energy storage to facilitate movement. The properties of resilin are attributed to the balanced combination of hydrophilic and hydrophobic segments. To mimic the properties of resilin, we developed a hydrogel system composed of hydrophilic acrylic acid (AAc) and methacrylamide (MAM) chains and hydrophobic poly(propylene glycol diacrylate) (PPGDA) chains. The gel was produced through free-radical polymerization in 0.8 M NaCl solutions using KPS as an initiator. In these gels, AAc and MAM can form hydrogen bonds, whereas the association between PPGDA chains can lead to hydrophobic domains. The PPGDA concentration affects the level of hydrogen bonding and gel mechanical properties. Tensile experiments revealed that the elastic modulus increased with a higher PPGDA concentration. Retraction experiments demonstrated increased velocity and acceleration when released from a stretched state with increasing PPGDA concentration. Swelling and deswelling of gels in saline solutions led to a change in mechanical properties and retraction behavior. This study shows that the stretchability and resilience of these hydrogels can be adjusted by changing the concentration of hydrophobic components.

Tunable thermoplastic elastomer gels derived from controlled-distribution triblock copolymers with crystallizable endblocks

Thermoplastic elastomers (TPEs), a commercially important category of triblock copolymers, are employed alone or upon physical modification with a midblock-selective oil (to form TPE gels, TPEGs) in a broad range of contemporary technologies. While most copolymers in this class of self-networking macromolecules possess glassy polystyrene endblocks and a rubbery polydiene or polyolefin midblock, we investigate TPEGs fabricated from a novel controlled-distribution copolymer with crystallizable polyolefin endblocks and a random-copolymer midblock. According to both electron microscopy and small-angle scattering, the morphologies of these TPEGs remain largely invariant up to 40 wt% oil and then transform considerably at higher oil levels. Although reductions in endblock melting point and crystallinity measured by thermal calorimetry accompany increasing oil content, mechanical properties such as the uniaxial strain at break and fracture toughness improve in some cases by over 50% between 5 and 40 wt% oil. In fact, the strain at break can reach 2500% within this range, thereby confirming that (i) the structure-property relationships of these unique TPEGs are highly composition-tunable and (ii) these TPEGs, stabilized by crystallizable endblocks, provide an attractive alternative for ultrasoft and stretchy recyclable materials.

Surface wave analysis of the skin for penetrating and non-penetrating projectile impact in porcine legs

Secondary blast injuries may result from high-velocity projectile fragments which ultimately increase medical costs, reduce active work time, and decrease quality of life. The role of skin penetration requires more investigation in energy absorption and surface mechanics for implementation in computational ballistic models. High-speed ballistic penetration studies have not considered penetrating and non-penetrating biomechanical properties of the skin, including radial wave displacement, resultant surface wave speed, or projectile material influence. A helium-pressurized launcher was used to accelerate 3/8″ (9.525 mm) diameter spherical projectiles toward seventeen whole porcine legs from seven pigs (39.53 ± 7.28 kg) at projectile velocities below and above V₅₀. Projectiles included a mix of materials: stainless steel (n = 26), Si₃N₄ (n = 24), and acetal plastic (n = 24). Tracker video analysis software was used to determine projectile velocity at impact from the perpendicular view and motion of the tissue displacement wave from the in-line view. Average radial wave displacement and surface wave speed were calculated for each projectile material and categorized by penetrating or non-penetrating impacts. Two-sample t-tests determined that non-penetrating projectiles resulted in significantly faster surface wave speeds in porcine skin for stainless steel (p = 0.002), plastic (p = 0.004), and Si₃N₄ ball bearings (p = 0.014), while ANOVA determined significant differences in radial wave displacement and surface wave speed between projectile materials. Surface wave speed was used to quantify mechanical properties of the skin including elastic modulus, shear modulus, and bulk modulus during ballistic impact, which may be implemented to simulate accurate deformation behavior in computational impact models.

Cavity dynamics after the injection of a microfluidic jet onto capillary bridges

The ballistics of solid and liquid objects (projectiles) impacting on liquids and soft solids (targets) generally results in the creation and expansion of an air cavity inside the impacted object. The dynamics of cavity expansion and collapse depends on the projectile inertia as well as on the target properties. In this paper we study the impact of microfluidic jets generated by thermocavitation processes on a capillary bridge between two parallel planar walls. Different capillary bridge types were studied, Newtonian liquids, viscoelastic liquids and agarose gels. Thus, we compare the cavity formation and collapse between a wide range of material properties. Moreover, we model the critical impact velocity of a jet traversing a capillary bridge type. For agarose gels with a storage modulus of 176 Pa, the critical velocity is well predicted by the model used for liquids. However, the predicted critical velocity for liquids deviates for agarose gels with a storage modulus of 536 Pa and 3961 Pa. Additionally, we show different types of cavity collapse, depending on the Weber number and the capillary bridge properties. We conclude that the type of collapse determines the number and size of entrained bubbles. Furthermore, we study the effects of wettability on the adhesion forces and contact line dissipation. We also conclude that upon cavity collapse, for hydrophobic walls a Worthington jet is energetically favourable. In contrast, for hydrophilic walls, the contact line dissipation is in the same order of magnitude of the energy of the impacted jet, suppressing the Worthington jet formation. Our results provide strategies for preventing bubble entrapment and give an estimation of the cavity dynamics, of relevance for, among others, needle-free injection applications.

A new biomechanical FE model for blunt thoracic impact

In the field of biomechanics, numerical procedures can be used to understand complex phenomena that cannot be analyzed with experimental setups. The use of experimental data from human cadavers can present ethical issues that can be avoided by utilizing biofidelic models. Biofidelic models have been shown to have far-reaching benefits, particularly in evaluating the effectiveness of protective devices such as body armors. For instance, numerical twins coupled with a biomechanical model can be used to assess the efficacy of protective devices against intense external forces. Similarly, the use of human body surrogates in experimental studies has allowed for biomechanical studies, as demonstrated by the development of crash test dummies that are commonly used in automotive testing. This study proposes using numerical procedures and simplifying the structure of an existing biofidelic FE model of the human thorax as a preliminary step in building a physical surrogate. A reverse engineering method was used to ensure the use of manufacturable materials, which resulted in a FE model called SurHUByx FEM (Surrogate HUByx Finite Element Model, with HUByx being the original thorax FE model developed previously). This new simplified model was validated against existing experimental data on cadavers in the context of ballistic impact. SurHUByx FEM, with its new material properties of manufacturable materials, demonstrated consistent behavior with the corresponding biomechanical corridors derived from these experiments. The validation process of this new simplified FE model yielded satisfactory results and is the first step towards the development of its physical twin using manufacturable materials.

Temperature- and strain-dependent transient microstructure and rheological responses of endblock-associated triblock gels of different block lengths in a midblock selective solvent

Endblock associative ABA gels in midblock selective solvents are attractive due to their easily tunable mechanical properties. Here, we present the effects of A- and B-block lengths on the rheological properties and microstructure of ABA gels by considering three low and one high polymer concentrations. The triblock polymer considered is poly(methyl methacrylate)-poly(n-butyl acrylate)-poly(methyl methacrylate) [PMMA-PnBA-PMMA] and the midblock solvent is 2-ethyl-1-hexanol. The gelation temperature has been found to be strongly dependent on the B-block (PnBA) length, as longer B-blocks facilitate network formation resulting in higher gelation temperature even with lower polymer chain density. Longer A-blocks (PMMA chains) make the endblock association stronger and significantly increase the relaxation time of gels. Temperature-dependent microstructure evolution for the gels with high polymer concentration reveals that the gel microstructure does not change significantly after the gel formation takes place. The dynamic change of microstructure in an applied strain cycle was captured using RheoSAXS experiments. The microstructure orients with the applied strain and the process is reversible in nature, indicating no significant A-block pullout. Our results provide new understandings regarding the temperature and strain-dependent microstructural change of ABA gels in midblock selective solvents.

Validation of an assessment tool for estimation of abdominal aortic aneurysm compression in diagnostic ultrasound

The study investigated ultrasound (US) transducer push, tantamount to applied transducer pressure, during abdominal aortic aneurysm (AAA) US scanning in a simulated non-clinical setup. During an assessment of maximal AAA diameter on a three-dimensional print-based AAA phantom, US transducer push varied as much as 2000% (range: 0.52-12.45 kPa) amongst 16 experienced sonographers. The mean transducer push was 5.54 ± 3.91 kPa (CV = 0.71). Deformation of a standardized gel-pad allowed for transducer push calculation based on US images; Young's modulus of the gel-pad was estimated to 44,26 N/m2. The method is theoretically validated in a safe and non-clinical environment. Future investigations with the aim of clinical validation of the gel-pad principle on AAA patients are suggested, including the objectification of the magnitude of an eventual transducer push-related error during US AAA diameter measurement.

Achieving High-Speed Retraction in Stretchable Hydrogels

Hydrogels mimicking elastomeric biopolymers such as resilin, responsible for power-amplified activities in biological species necessary for locomotion, feeding, and defense have applications in soft robotics and prosthetics. Here, we report a bioinspired hydrogel synthesized through a free-radical polymerization reaction. By maintaining a balance between the hydrophilic and hydrophobic components, we obtain gels with an elastic modulus as high as 100 kPa, stretchability up to 800%, and resilience up to 98%. Such properties enable these gels to catapult projectiles. Furthermore, these gels achieve a retraction velocity of 16 m s^-1 with an acceleration of 4 × 10³ m s^-2 when released from a stretched state, and these values are comparable to those observed in many biological species during a power amplification process. By utilizing and tuning the simple synthetic strategy used here, these gels can be used in soft robotics, prosthetics, and engineered devices where power amplification is desired.

Predictive mechanics-based model for depth of cut (DOC) of waterjet in soft tissue for waterjet-assisted medical applications

The use of waterjet technology is now prevalent in medical applications including surgery, soft tissue resection, bone cutting, waterjet steerable needles, and wound debridement. The depth of the cut (DOC) of a waterjet in soft tissue is an important parameter that should be predicted in these applications. For instance, for waterjet-assisted surgery, selective cutting of tissue layers is a must to avoid damage to deeper tissue layers. For our proposed fracture-directed waterjet steerable needles, predicting the cut depth of the waterjet in soft tissue is important to develop an accurate motion model, as well as control algorithms for this class of steerable needles. To date, most of the proposed models are only valid in the conditions of the experiments and if the soft tissue or the system properties change, the models will become invalid. The model proposed in this paper is formulated to allow for variation in parameters related to both the waterjet geometry and the tissue. In this paper, first the cut depths of waterjet in soft tissue simulants are measured experimentally, and the effect of tissue stiffness, waterjet velocity, and nozzle diameter are studied on DOC. Then, a model based on the properties of the tissue and the waterjet is proposed to predict the DOC of waterjet in soft tissue. In order to verify the model, soft tissue properties (constitutive response and fracture toughness) are measured using low strain rate compression tests, Split-Hopkinson-Pressure-Bar (SHPB) tests, and fracture toughness tests. The results show that the proposed model can predict the DOC of waterjet in soft tissue with acceptable accuracy if the tissue and waterjet properties are known. Graphical Abstract (Left) An overview of the problems of traditional steerable needles and the solutions provided by waterjet steerable needles. (A) Traditional tip-steerable needles and tip-bent needles suffer from poor curvature, especially in soft tissues. (B) Traditional steerable needles are unable to accomplish many bends because the cutting force only results from drastic tissue deformation. (C) The first step for realization of waterjet steerable needles is to understand and model the interaction between waterjet and soft tissues at the tip (predictive model for depth of cut). (D) Then, the equilibrium between shapes cut in the tissue and the straight elastic needle should be understood. (Right) Waterjet steerable needles in which the direction of the tissue fracture is contr olled by waterjet and then the flexible needle follows. The first step for waterjet steerable needle realization is to predict the depth of waterjet cut.

Ionic complexation of endblock-sulfonated thermoplastic elastomers and their physical gels for improved thermomechanical performance

Thermoplastic elastomers (TPEs) composed of nonpolar triblock copolymers constitute a broadly important class of (re)processable network-forming macromolecules employed in ubiquitous commercial applications. Physical gelation of these materials in the presence of a low-volatility oil that is midblock-selective yields tunably soft TPE gels (TPEGs) that are suitable for emergent technologies ranging from electroactive, phase-change and shape-memory responsive media to patternable soft substrates for flexible electronics and microfluidics. Many of the high-volume TPEs used for these purposes possess styrenic endblocks that are inherently limited by a relatively low glass transition temperature. To mitigate this shortcoming, we sulfonate and subsequently complex (and physically crosslink) the endblocks with trivalent Al³⁺ ions. Doing so reduces the effective hydrophilicity of the sulfonated endblocks, as evidenced by water uptake measurements, while concurrently enhancing the thermomechanical stability of the corresponding TPEGs. Chemical modification results, as well as morphological and property development, are investigated as functions of the degree of sulfonation, complexation and TPEG composition.

Fabrication of aspherical polymeric lenses using tunable ferrogel molds

The majority of optical lenses have spherical surface profiles because they are convenient to fabricate. Replacing spherical optics with aspheric optics leads to smaller size, lighter weight, and less complicated optical systems with a superior imaging quality. However, fabrication of aspheric lenses is expensive and time-consuming. Here, we introduce a straightforward and low-cost casting method to fabricate polymeric aspheric lenses. An elastomeric ferrogel was formed into an aspherical profile by using a designed magnetic field and then was used as a mold. Different types of aspherical profiles from parabola to hyperbola can be formed with this method by tuning the magnetic field. A home-built Shack-Hartmann sensor was employed to characterize the cast polymeric lenses. The effects of magnetic field intensity, gradient of the magnetic field, and magnetic susceptibility of the ferrogel on the lens profiles were investigated. This technique can be used for rapid-forming polymeric aspherical lenses with different sizes and shapes.

Fracture-Directed Steerable Needles

Steerable needles hold the promise of improving the accuracy of both therapies and biopsies as they are able to steer to a target location around obstructions, correct for disturbances, and account for movement of internal organs. However, their ability to make late-insertion corrections has always been limited by the lower bound on the attainable radius of curvature. This paper presents a new class of steerable needle insertion where the objective is to first control the direction of tissue fracture with an inner stylet and later follow with the hollow needle. This method is shown to be able to achieve radius of curvature as low as 6.9[Formula: see text]mm across a range of tissue stiffnesses and the radius of curvature is controllable from the lower bound up to a near infinite radius of curvature based on the stylet/needle step size. The approach of “fracture-directed” steerable needles indicates the promise of the technique for providing a tissue-agnostic method of achieving high steerability that can account for variability in tissues during a typical procedure and achieve radii of curvature unattainable through current bevel-tipped techniques. A variety of inner stylet geometries are investigated using tissue phantoms with multiple stiffnesses and discrete-step kinematic models of motion are derived heuristically from the experiments. The key finding presented is that it is the geometry of the stylet and the tuning of the bending stiffnesses of both the stylet and the tube, relative to the stiffness of the tissue, that allow for such small radius of curvature even in very soft tissues.

Rheological Characterization of Next-Generation Ballistic Witness Materials for Body Armor Testing

Roma Plastilina No. 1 (RP1), an artist modeling clay that has been used as a ballistic clay, is essential for evaluation and certification in standards-based ballistic resistance testing of body armor. It serves as a ballistic witness material (BWM) behind the armor, where the magnitude of the plastic deformation in the clay after a ballistic impact is the figure of merit (known as “backface signature”). RP1 is known to exhibit complex thermomechanical behavior that requires temperature conditioning and frequent performance-based evaluations to verify that its deformation response satisfies requirements. A less complex BWM formulation that allows for room-temperature storage and use as well as a more consistent thermomechanical behavior than RP1 is desired, but a validation based only on ballistic performance would be extensive and expensive to accommodate the different ballistic threats. A framework of lab-scale metrologies for measuring the effects of strain, strain rate, and temperature dependence on mechanical properties are needed to guide BWM development. The current work deals with rheological characterization of a candidate BWM, i.e., silicone composite backing material (SCBM), to understand the fundamental structure–property relationships in comparison to those of RP1. Small-amplitude oscillatory shear frequency sweep experiments were performed at temperatures that ranged from 20 °C to 50 °C to map elastic and damping contributions in the linear elastic regime. Large amplitude oscillatory shear (LAOS) experiments were conducted in the non-linear region and the material response was analyzed in the form of Lissajous curve representations with the values of perfect plastic dissipation ratio reported to identify the degree of plasticity. The results show that the SCBM exhibits dynamic properties that are similar in magnitude to those of temperature-conditioned RP1, but with minimal temperature sensitivity and weaker frequency dependence than RP1. Both SCBM and RP1 are identified as elastoviscoplastic materials, which is particularly important for accurate determination of backface signature in body armor evaluation. The mechanical properties of SCBM show some degree of aging and work history effects. The results from this work demonstrate that the rheological properties of SCBM, at small and large strains, are similar to RP1 with substantial improvements in BWM performance requirements in terms of temperature sensitivity and thixotropy.

Investigation of failure behavior of a thermoplastic elastomer gel

Gels are increasingly being used in many applications, and it is important to understand how these gels fail subjected to mechanical deformation. Here, we investigate the failure behavior of a thermoplastic elastomer gel (TPEG) consisting of poly(styrene)-poly(isoprene)-poly(styrene) in mineral oil, in tensile mode, under constant stress, and in fracture tests, where the fracture initiates from a predefined crack. In these gels, the poly(styrene) endblocks associate to form spherical aggregates, as captured using SAXS. Shear-rheology experiments indicate that the poly(isoprene) midblocks connecting these aggregates are loosely entangled. The relaxation behavior of these gels has been captured by time-temperature superposition of frequency sweep data and stress-relaxation experiments. The relaxation process in these gels involves endblock pullout from the aggregates and subsequent relaxation of the chains. An unfavorable enthalpic interaction between the endblock and mineral oil results in a significantly large relaxation time. These gels display rate dependent mechanical properties, likely due to the midblock entanglements. Fracture and creep failure tests provide insights into the gel failure mechanism. Creep experiments indicate that these gels fail by a thermally activated process. Fracture experiments capture the energy release rate as a function of crack-tip velocity. The critical energy release rate is estimated by incorporating the friction force the polystyrene chains are subjected to, as those are pulled out of aggregates, and the enthalpic cost to overcome unfavorable interaction between poly(styrene) and mineral oil. Our results provide further insights to the failure behavior of the self-assembled TPEGs.

Incorporation of Metallic Species into Midblock-Sulfonated Block Ionomers

Block ionomers can, in the same fashion as their neutral block copolymer analogs, microphase-order into various nanoscale morphologies. The added benefit of a copolymer possessing a charged species is that the resultant block ionomer becomes amphiphilic and capable of imbibing polar liquids, including water. This characteristic facilitates incorporation of metallic species into the soft nanostructure for a wide range of target applications. In this study, the nonpolar and polar constituents of solvent-templated midblock-sulfonated block ionomers (SBIs) are first selectively metallated for complementary morphological analysis. Next, four different salts, with cationic charges ranging from +1 to +3, are introduced into three hydrated SBIs varying in their degree of sulfonation (DOS), and cation uptake is measured as a function of immersion time. These results indicate that uptake generally increases with increasing salt concentration, cationic charge, and specimen DOS. Swelling and nanoindentation measurements conducted at ambient temperature demonstrate that water uptake decreases, while the surface modulus increases, with increasing cationic charge. Chemical spectra acquired from energy-dispersive X-ray spectroscopy (EDS) confirm the presence of each of the ion-exchanged species, and corresponding EDS chemical maps reveal that the spatial distribution of these species is relatively uniform throughout the block ionomer films.

Synthesis and Characterization of Segmented Polyurethanes Containing Trisaminocyclopropenium Carbocations

Diol-functionalized trisaminocyclopropenium (TACP) carbocations were used as chain extenders in a two-step synthesis of a segmented polyurethane. Differential scanning calorimetry demonstrated significant differences in the crystallization behavior of the poly(tetramethylene oxide) soft segment when minor changes were made to the TACP structure and when compared to a control that was chain extended with butane diol. Fourier transform infrared spectroscopy was used to characterize the different level of hydrogen bonding in the polymers and showed that the bulky, charged TACP chain extender limited hydrogen bonding interactions when compared to the control. Dynamic mechanical analysis was used to probe the thermomechanical behavior of polymers that showed that the TACP-containing polymers were much more resistant to flow at high temperatures when compared to the control. Small-angle X-ray scattering showed a phase separated morphology for all the polymers tested. Tensile testing of the TACP polyurethanes demonstrated an elastic response over a wide range of strain, followed by a significant strain hardening. These results suggest a morphology of ionic aggregates rather than hard segment physical cross-links.

Mechanical properties of silicone based composites as a temperature insensitive ballistic backing material for quantifying back face deformation

This paper describes a new witness material for quantifying the back face deformation (BFD) resulting from high rate impact of ballistic protective equipment. Accurate BFD quantification is critical for the assessment and certification of personal protective equipment, such as body armor and helmets, and ballistic evaluation. A common witness material is ballistic clay, specifically, Roma Plastilina No. 1 (RP1). RP1 must be heated to nearly 38°C to pass calibration, and used within a limited time frame to remain in calibration. RP1 also exhibits lot-to-lot variability and is sensitive to time, temperature, and handling procedures, which limits the BFD accuracy and reproducibility. A new silicone composite backing material (SCBM) was developed and tested side-by-side with heated RP1 using quasi-static indentation and compression, low velocity impact, spherical projectile penetration, and both soft and hard armor ballistic BFD measurements to compare their response over a broad range of strain rates and temperatures. The results demonstrate that SCBM mimics the heated RP1 response at room temperature and exhibits minimal temperature sensitivity. With additional optimization of the composition and processing, SCBM could be a drop-in replacement for RP1 that is used at room temperature during BFD quantification with minimal changes to the current RP1 handling protocols and infrastructure. It is anticipated that removing the heating requirement, and temperature-dependence, associated with RP1 will reduce test variability, simplify testing logistics, and enhance test range productivity.

Complex Phase Behavior and Network Characteristics of Midblock-Solvated Triblock Copolymers as Physically Cross-Linked Soft Materials

In the presence of a midblock-selective solvent, triblock copolymers not only self-organize but also form a molecular network. Thermoplastic elastomer gels constitute examples of such materials and serve as sealants and adhesives, as well as ballistic, microfluidic, and electroactive media. We perform Monte Carlo and dissipative particle dynamics simulations to investigate the phase behavior and network characteristics of these materials. Of particular interest is the existence of a truncated octahedral morphology that resembles the atomic arrangement of various inorganic species. Both simulation approaches quantify the midblock bridges responsible for network development and thus provide a detailed molecular picture of these composition-tunable soft materials.

Olefinic Thermoplastic Elastomer Gels: Combining Polymer Crystallization and Microphase Separation in a Selective Solvent

Since selectively swollen thermoplastic elastomer gels (TPEGs) afford a wide range of beneficial properties that open new doors to developing elastomer-based technologies, we examine the unique structure-property behavior of TPEGs composed of olefinic block copolymers (OBCs) in this study. Unlike their styrenic counterparts typically possessing two chemically different blocks, this class of multiblock copolymers consists of linear polyethylene hard blocks and poly(ethylene-co-α-octene) soft blocks, in which case, microphase separation between the hard and the soft blocks is accompanied by crystallization of the hard blocks. Here, we prepare olefinic TPEGs (OTPEGs) through the incorporation of a primarily aliphatic oil that selectively swells the soft block and investigate the resultant morphological features through the use of polarized light microscopy and small-/wide-angle X-ray scattering. These features are correlated with thermal and mechanical property measurements from calorimetry, rheology, and extensiometry to elucidate the roles of crystallization and self-assembly on gel characteristics and establish useful structure-property relationships.