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Mushtaq Alam M, Sugail M, Kannan S. Development, Physiochemical characterization, Mechanical and Finite element analysis of 3D printed Polylactide-β-TCP/α-Al 2O 3 composite. J Mech Behav Biomed Mater 2023; 147:106161. [PMID: 37801964 DOI: 10.1016/j.jmbbm.2023.106161] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/23/2023] [Revised: 09/29/2023] [Accepted: 10/02/2023] [Indexed: 10/08/2023]
Abstract
Herein, material extrusion (MEX) technique is utilized to develop 3D printed models based on reinforcing β-Ca3(PO4)2/α-Al2O3 composite in polylactide (PLA) matrix. β-Ca3(PO4)2/α-Al2O3 composite has been synthesized through co-precipitation method and the phase content of β-Ca3(PO4)2 and α-Al2O3 components are respectively determined as 64 and 36 wt%. The resultant β-Ca3(PO4)2/α-Al2O3 composite mixed with PLA at various weight ratios were extruded as filaments and subsequently 3D printed into definite shapes for the physiochemical, morphological and mechanical evaluation. 3D printed bodies that comprise 5 wt % β-Ca3(PO4)2/α-Al2O3 composite yielded an increasing tensile, compressive and flexural strength in the corresponding order of ∼15, ∼15 and 22% than 3D printed pure PLA. Further, the Representative volume element (RVE) unit cells developed based on the various investigated compositions of PLA-β-Ca3(PO4)2/α-Al2O3 were subjected to mechanical evaluation through Finite element analysis (FEA) under both static and dynamic loading conditions on ASTM standard specimens. The results from experimental and FEA analysis demonstrated good uniformity that confirmed the reinforcement of 5 wt % β-Ca3(PO4)2/α-Al2O3 in PLA matrix as an optimum combination to yield better mechanical strength.
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Affiliation(s)
- M Mushtaq Alam
- Centre for Nanoscience and Technology, Pondicherry University, Puducherry, 605 014, India
| | - Mohamed Sugail
- Centre for Nanoscience and Technology, Pondicherry University, Puducherry, 605 014, India
| | - S Kannan
- Centre for Nanoscience and Technology, Pondicherry University, Puducherry, 605 014, India.
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Smith JA, Petersmann S, Arbeiter F, Schäfer U. Optimization and manufacture of polyetheretherketone patient specific cranial implants by material extrusion - A clinical perspective. J Mech Behav Biomed Mater 2023; 144:105965. [PMID: 37343357 DOI: 10.1016/j.jmbbm.2023.105965] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/27/2023] [Revised: 06/01/2023] [Accepted: 06/06/2023] [Indexed: 06/23/2023]
Abstract
Polyetheretherketone (PEEK) is a high performing thermoplastic that has established itself as a 'gold-standard' material for cranial reconstruction. Traditionally, milled PEEK patient specific cranial implants (PSCIs) exhibit uniform levels of smoothness (excusing suture/drainage holes) to the touch (<1 μm) and homogenous coloration throughout. They also demonstrate predictable and repeatable levels of mechanical performance, as they are machined from isotropic material blocks. The combination of such factors inspires confidence from the surgeon and in turn, approval for implantation. However, manufacturing lead-times and affiliated costs to fabricate a PSCI are high. To simplify their production and reduce expenditure, hospitals are exploring the production of in-house PEEK PSCIs by material extrusion-based additive manufacturing. From a geometrical and morphological perspective, such implants have been produced with good-to-satisfactory clinical results. However, lack of clinical adoption persists. To determine the reasoning behind this, it was necessary to assess the benefits and limitations of current printed PEEK PSCIs in order to establish the status quo. Afterwards, a review on individual PEEK printing variables was performed in order to identify a combination of parameters that could enhance the aesthetics and performance of the PSCIs to that of milled implants/cranial bone. The findings from this review could be used as a baseline to help standardize the production of PEEK PSCIs by material extrusion in the hospital.
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Affiliation(s)
- James A Smith
- Research Unit Experimental Neurotraumatology, Department of Neurosurgery, Medical University of Graz, Auenbruggerplatz 2(9), 8036, Graz, Austria.
| | - Sandra Petersmann
- Materials Science and Testing of Polymers, Montanuniversitaet Leoben, Otto Gloeckel-Straße 2, 8700, Leoben, Austria
| | - Florian Arbeiter
- Materials Science and Testing of Polymers, Montanuniversitaet Leoben, Otto Gloeckel-Straße 2, 8700, Leoben, Austria
| | - Ute Schäfer
- Research Unit Experimental Neurotraumatology, Department of Neurosurgery, Medical University of Graz, Auenbruggerplatz 2(9), 8036, Graz, Austria; BioTechMed-Graz, Graz, Austria
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Xu Y, Zhang F, Zhai W, Cheng S, Li J, Wang Y. Unraveling of Advances in 3D-Printed Polymer-Based Bone Scaffolds. Polymers (Basel) 2022; 14:polym14030566. [PMID: 35160556 PMCID: PMC8840342 DOI: 10.3390/polym14030566] [Citation(s) in RCA: 59] [Impact Index Per Article: 29.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/27/2021] [Revised: 01/19/2022] [Accepted: 01/24/2022] [Indexed: 02/04/2023] Open
Abstract
The repair of large-area irregular bone defects is one of the complex problems in orthopedic clinical treatment. The bone repair scaffolds currently studied include electrospun membrane, hydrogel, bone cement, 3D printed bone tissue scaffolds, etc., among which 3D printed polymer-based scaffolds Bone scaffolds are the most promising for clinical applications. This is because 3D printing is modeled based on the im-aging results of actual bone defects so that the printed scaffolds can perfectly fit the bone defect, and the printed components can be adjusted to promote Osteogenesis. This review introduces a variety of 3D printing technologies and bone healing processes, reviews previous studies on the characteristics of commonly used natural or synthetic polymers, and clinical applications of 3D printed bone tissue scaffolds, analyzes and elaborates the characteristics of ideal bone tissue scaffolds, from t he progress of 3D printing bone tissue scaffolds were summarized in many aspects. The challenges and potential prospects in this direction were discussed.
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Affiliation(s)
- Yuanhang Xu
- Basic Research Key Laboratory of General Surgery for Digital Medicine, Affiliated Hospital of Hebei University, Baoding 071000, China; (Y.X.); (F.Z.); (W.Z.); (S.C.)
| | - Feiyang Zhang
- Basic Research Key Laboratory of General Surgery for Digital Medicine, Affiliated Hospital of Hebei University, Baoding 071000, China; (Y.X.); (F.Z.); (W.Z.); (S.C.)
| | - Weijie Zhai
- Basic Research Key Laboratory of General Surgery for Digital Medicine, Affiliated Hospital of Hebei University, Baoding 071000, China; (Y.X.); (F.Z.); (W.Z.); (S.C.)
| | - Shujie Cheng
- Basic Research Key Laboratory of General Surgery for Digital Medicine, Affiliated Hospital of Hebei University, Baoding 071000, China; (Y.X.); (F.Z.); (W.Z.); (S.C.)
| | - Jinghua Li
- Basic Research Key Laboratory of General Surgery for Digital Medicine, Affiliated Hospital of Hebei University, Baoding 071000, China; (Y.X.); (F.Z.); (W.Z.); (S.C.)
- Correspondence: (J.L.); (Y.W.)
| | - Yi Wang
- Basic Research Key Laboratory of General Surgery for Digital Medicine, Affiliated Hospital of Hebei University, Baoding 071000, China; (Y.X.); (F.Z.); (W.Z.); (S.C.)
- National United Engineering Laboratory for Advanced Bearing Tribology, Henan University of Science and Technology, Luoyang 471000, China
- Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
- Correspondence: (J.L.); (Y.W.)
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Low-Cost Multifunctional Vacuum Chamber for Manufacturing PDMS Based Composites. MACHINES 2022. [DOI: 10.3390/machines10020092] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/01/2023]
Abstract
Polydimethylsiloxane (PDMS) is one of the best known elastomers and has been used in several areas of activity, due to its excellent characteristics and properties, such as biocompatibility, flexibility, optical transparency and chemical stability. Furthermore, PDMS modified with other materials promotes the desired changes to broaden its range of applications in various fields of science. However, the heating, mixing and degassing steps of the manufacturing process have not received much attention in recent years when it comes to blending with solid materials. For instance, PDMS has been extensively studied in combination with waxes, which are frequently in a solid state at room temperature and as a result the interaction and manufacturing process are extremely complex and can compromise the desired material. Thus, in this work it is proposed a multifunctional vacuum chamber (MVC) with the aim to improve and accelerate the manufacturing process of PDMS composites combined with additives, blends and different kinds of solid materials. The MVC developed in this work allows to control the mixing speed parameters, temperature control and internal pressure. In addition, it is a low cost equipment and can be used for other possible modifications with different materials and processes with the ability to control those parameters. As a result, samples fabricated by using the MVC can achieve a time improvement over 133% at the heating and mixing step and approximately 200% at the last degassing step. Regarding the complete manufacturing process, it is possible to achieve an improvement over 150%, when compared with the conventional manufacturing process. When compared to maximum tensile strength, specimens manufactured using the MVC have shown a 39% and 65% improvement in maximum strain. The samples have also shown a 9% improvement in transparency at room temperature and 12% at a temperature of about 75 °C. It should be noted that the proposed MVC can be used for other blends and manufacturing processes where it is desirable to control the temperature, agitation speed and pressure.
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Ariati R, Sales F, Souza A, Lima RA, Ribeiro J. Polydimethylsiloxane Composites Characterization and Its Applications: A Review. Polymers (Basel) 2021; 13:polym13234258. [PMID: 34883762 PMCID: PMC8659928 DOI: 10.3390/polym13234258] [Citation(s) in RCA: 47] [Impact Index Per Article: 15.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/31/2021] [Revised: 11/30/2021] [Accepted: 12/02/2021] [Indexed: 11/16/2022] Open
Abstract
Polydimethylsiloxane (PDMS) is one of the most promising elastomers due its remarkable proprieties such as good thermal stability, biocompatibility, corrosion resistance, flexibility, low cost, ease of use, chemically inertia, hyperplastic characteristics, and gas permeability. Thus, it can be used in areas such as microfluidic systems, biomedical devices, electronic components, membranes for filtering and pervaporation, sensors, and coatings. Although pure PDMS has low mechanical properties, such as low modulus of elasticity and strength, it can be improved by mixing the PDMS with other polymers and by adding particles or reinforcements. Fiber-reinforced PDMS has proved to be a good alternative to manufacturing flexible displays, batteries, wearable devices, tactile sensors, and energy harvesting systems. PDMS and particulates are often used in the separation of liquids from wastewater by means of porosity followed by hydrophobicity. Waxes such as beeswax and paraffin have proved to be materials capable of improving properties such as the hydrophobic, corrosion-resistant, thermal, and optical properties of PDMS. Finally, when blended with polymers such as poly (vinyl chloride-co-vinyl acetate), PDMS becomes a highly efficient alternative for membrane separation applications. However, to the best of our knowledge there are few works dedicated to the review and comparison of different PDMS composites. Hence, this review will be focused on PDMS composites, their respective applications, and properties. Generally, the combination of elastomer with fibers, particles, waxes, polymers, and others it will be discussed, with the aim of producing a review that demonstrates the wide applications of this material and how tailored characteristics can be reached for custom applications.
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Affiliation(s)
- Ronaldo Ariati
- ESTiG, Instituto Politécnico de Bragança, 5300-252 Bragança, Portugal; (R.A.); (F.S.); (J.R.)
| | - Flaminio Sales
- ESTiG, Instituto Politécnico de Bragança, 5300-252 Bragança, Portugal; (R.A.); (F.S.); (J.R.)
| | - Andrews Souza
- MEtRICs, Mechanical Engineering Department, Campus de Azurém, University of Minho, 4800-058 Guimarães, Portugal;
| | - Rui A. Lima
- MEtRICs, Mechanical Engineering Department, Campus de Azurém, University of Minho, 4800-058 Guimarães, Portugal;
- CEFT, Faculdade de Engenharia da Universidade do Porto (FEUP), Rua Roberto Frias, 4200-465 Porto, Portugal
- Correspondence:
| | - João Ribeiro
- ESTiG, Instituto Politécnico de Bragança, 5300-252 Bragança, Portugal; (R.A.); (F.S.); (J.R.)
- CIMO, Instituto Politécnico de Bragança, 5300-252 Bragança, Portugal
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Dua R, Rashad Z, Spears J, Dunn G, Maxwell M. Applications of 3D-Printed PEEK via Fused Filament Fabrication: A Systematic Review. Polymers (Basel) 2021; 13:4046. [PMID: 34833346 PMCID: PMC8619676 DOI: 10.3390/polym13224046] [Citation(s) in RCA: 29] [Impact Index Per Article: 9.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/31/2021] [Revised: 11/15/2021] [Accepted: 11/17/2021] [Indexed: 12/17/2022] Open
Abstract
Polyether ether ketone (PEEK) is an organic polymer that has excellent mechanical, chemical properties and can be additively manufactured (3D-printed) with ease. The use of 3D-printed PEEK has been growing in many fields. This article systematically reviews the current status of 3D-printed PEEK that has been used in various areas, including medical, chemical, aerospace, and electronics. A search of the use of 3D-printed PEEK articles published until September 2021 in various fields was performed using various databases. After reviewing the articles, and those which matched the inclusion criteria set for this systematic review, we found that the printing of PEEK is mainly performed by fused filament fabrication (FFF) or fused deposition modeling (FDM) printers. Based on the results of this systematic review, it was concluded that PEEK is a versatile material, and 3D-printed PEEK is finding applications in numerous industries. However, most of the applications are still in the research phase. Still, given how the research on PEEK is progressing and its additive manufacturing, it will soon be commercialized for many applications in numerous industries.
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Affiliation(s)
- Rupak Dua
- Department of Chemical Engineering, School of Engineering & Technology, Hampton University, Hampton, VA 23668, USA; (Z.R.); (J.S.)
| | - Zuri Rashad
- Department of Chemical Engineering, School of Engineering & Technology, Hampton University, Hampton, VA 23668, USA; (Z.R.); (J.S.)
| | - Joy Spears
- Department of Chemical Engineering, School of Engineering & Technology, Hampton University, Hampton, VA 23668, USA; (Z.R.); (J.S.)
| | - Grace Dunn
- The Governor’s School for Science and Technology, Hampton, VA 23666, USA;
| | - Micaela Maxwell
- Department of Chemistry and Biochemistry, School of Science, Hampton University, Hampton, VA 23668, USA;
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