A comprehensive overview of nano and micro carriers aiming at curtailing corrosion progression

Biohybrid microcapsules based on electrosprayed CS-immobilized nanoZrV for self-healing epoxy coating development

In this work, zirconium vanadate nanoparticles were immobilized into chitosan using a facile electrospraying technique to produce CS-ZrV hybrid microcapsules for the development of a self-healing coating. Upon assessment, hybrid microcapsules possessed desirable properties with a mean particle size of 319 μm, maintaining good thermal stability of ∼55% at 700 °C, and were subsequently incorporated into an epoxy resin to develop a biocompatible self-healing coating, CZVEx, for carbon steel corrosion protection. Scratched samples of self-healing and control coatings were analyzed in a corrosion medium of 3.5 wt% aqueous NaCl. SEM images of the scratched coating sample, after days of immersion, revealed healing of defects through the appearance of an epoxide gel-like substance due to the release of polymeric vanadate that reacted with corrosion agents, resulting in polymerization of vanadium hydrates and subsequent self-healing, validated by the proposed mechanism of self-healing. Electrochemical impedance spectroscopy analysis further confirmed CZVEx coating possessed excellent self-healing capabilities through a significant impedance rise from 4.48 × 105 to 5.52 × 105 (ohm cm2) between the 7th and 14th day of immersion. Furthermore, comparative polarization assessment of coating samples with/without defects indicated the accuracy of EIS for self-healing analysis, and showed the sample with no defect was only 2.6 times more corrosion resistant than the scratched coating, as against bare steel substrate that was 22 times less resistant, revealing superior self-healing anticorrosion properties of the coating.

Green β-cyclodextrin-based corrosion inhibitors: Recent developments, innovations and future opportunities

β-Cyclodextrin-based compounds are used to develop and innovate materials that protect against corrosion due to their sustainability, low cost, environmental friendliness, excellent water solubility and high inhibition efficiency. However, corrosion potentials of β-CD-based compounds were not reviewed with the modern trends. The essence of the problem is that a deep understanding of the development and innovation of β-CD-based compounds as corrosion inhibitors is very important in creating next-generation materials for corrosion protection. In this review, the fundamental behaviour, importance, developments and innovations of β-CD modified with natural and synthetic polymers, β-CD grafted with the organic compounds, β-CD-based supramolecular (host-guest) systems with organic molecules, polymer β-CD-based supramolecular (host-guest) systems, β-CD-based graphene oxide materials, β-CD-based nanoparticle materials and β-CD-based nanocarriers as corrosion inhibitors for various metals were reviewed and discussed with recent research works as examples. In addition, the corrosion inhibition of β-CD-based compounds for biocorrosion, microbial corrosion and biofouling was reviewed. It was found that (i) these compounds are sustainable, inexpensive, environmentally friendly, and highly water-soluble and have high inhibition efficiency; (ii) the molecular structure of β-CD makes it an excellent molecular container for corrosion inhibitors compounds; (iii) the β-CD is excellent core to develop the next generation of corrosion inhibitors. It is recommended that (i) β-CD compounds would be synthesized by green methods, such as using biological sustainable catalysts and green solvents, green methods include irradiation or heating, energy-efficient microwave irradiation, mechanochemical mixing, solid-state reactions, hydrothermal reactions and multicomponent reactions; (ii) this review will be helpful in creating, enhancing and innovating the next green and efficient materials for future corrosion protection in high-impact industries.