A solvent-free method to rapidly synthesize CuO-CeO2 catalysts to enhance their CO preferential oxidation: Effects of Cu loading and calcination temperature

Impact of Hydrothermally Prepared Support on the Catalytic Properties of CuCe Oxide for Preferential CO Oxidation Reaction

CuCe mixed oxide is one of the most studied catalytic systems for preferential CO oxidation (CO-PrOx) for the purification of hydrogen-rich gas stream. In this study, a series of ceria supports were prepared via a citrates-hydrothermal route by altering the synthesis parameters (concentration and temperature). The resulting supports were used for the preparation of CuCe mixed-oxide catalysts via wet impregnation. Various physicochemical techniques were utilized for the characterization of the resulting materials, whereas the CuCe oxide catalysts were assessed in CO-PrOx reaction. Through the proper modification of the hydrothermal parameters, CeO2 supports with tunable properties can be formed, thus targeting the formation of highly active and selective catalysts. The nature of the reduced copper species and the optimum content in oxygen vacancies seems to be the key factors behind the remarkable catalytic performance of a CO-PrOx reaction.

Elucidating the structure, redox properties and active entities of high-temperature thermally aged CuOx-CeO2 catalysts for CO-PROX

CuOx-CeO2 catalysts with different copper contents are synthesized via a coprecipitation method and thermally treated at 700 °C. Various characterization techniques including X-ray diffraction (XRD) Rietveld refinement, N2 adsorption-desorption isotherms, X-ray photoelectron spectra (XPS), UV-Raman, high-resolution transmission electron microscopy (HRTEM), temperature-programmed reduction (TPR) and in situ diffuse reflectance infrared Fourier transform spectra (DRIFTs) were adopted to investigate the structure/texture properties, oxygen vacancies, Cu-Ce interaction and redox properties of the catalysts. After the thermal treatment, the catalysts exhibited outstanding catalytic properties for the preferential oxidation (PROX) of CO (with the T50% of 62 °C and the widest operation temperature window of 85-140 °C), which provided a new strategy for the design of Cu-Ce based catalysts with high catalytic performance. The characterization results indicated that moderately elevating the copper content (below 5%) increases the amount of highly dispersed Cu species in the catalysts, including highly dispersed surface CuOx species and strongly bonded Cu-[Ox]-Ce species, strengthening the Cu-Ce interaction, increasing oxygen vacancies and promoting redox properties, but a further increase in copper content causes the agglomeration of crystalline CuO and decreases the highly dispersed Cu species. This work also provides evidence from the perspective that the catalytic performance of CuOx-CeO2 catalysts for CO-PROX at low and high reaction temperatures is dependent on the redox properties of highly dispersed CuOx species and strongly bonded Cu-[Ox]-Ce species, respectively.

Enhanced Activity for CO Preferential Oxidation over CuO Catalysts Supported on Nanosized CeO2 with High Surface Area and Defects

Nanosizedceria (n-CeO2) was synthesized by a facile method in 2-methylimidazolesolution. The characterization results of XRD, N2 adsorption-desorption, Raman and TEM indicate that n-CeO2 shows a regular size of 10 ± 1 nm, a high surface area of 130 m2·g−1 and oxygen vacancies on the surface. A series of CuO/n-CeO2 catalysts (CuCeOX) with different copper loading were prepared for the preferential oxidation of CO in H2-rich gases (CO-PROX). All CuCeOX catalysts exhibit a high catalytic activity due to the excellent structural properties of n-CeO2, over which the 100% conversion of CO is obtained at 120 °C. The catalytic activity of CuCeOX catalysts increases in the order of CuCeO12 < CuCeO3 < CuCeO6 < CuCeO9. It is in good agreement with the order of the amount of active Cu+ species, Ce3+ species and oxygen vacancies on these catalysts, suggesting that the strength of interaction between highly dispersed CuO species and n-CeO2 is the decisive factor for the activity. The stronger interaction results in the formation of more readily reducible copper species on CuCeO9, which shows the highest activity with high stability and the broadest temperature “window” for complete CO conversion (120–180 °C).

Facet-Dependent Reactivity of Ceria Nanoparticles Exemplified by CeO2-Based Transition Metal Catalysts: A Critical Review

The rational design and fabrication of highly-active and cost-efficient catalytic materials constitutes the main research pillar in catalysis field. In this context, the fine-tuning of size and shape at the nanometer scale can exert an intense impact not only on the inherent reactivity of catalyst’s counterparts but also on their interfacial interactions; it can also opening up new horizons for the development of highly active and robust materials. The present critical review, focusing mainly on our recent advances on the topic, aims to highlight the pivotal role of shape engineering in catalysis, exemplified by noble metal-free, CeO2-based transition metal catalysts (TMs/CeO2). The underlying mechanism of facet-dependent reactivity is initially discussed. The main implications of ceria nanoparticles’ shape engineering (rods, cubes, and polyhedra) in catalysis are next discussed, on the ground of some of the most pertinent heterogeneous reactions, such as CO2 hydrogenation, CO oxidation, and N2O decomposition. It is clearly revealed that shape functionalization can remarkably affect the intrinsic features and in turn the reactivity of ceria nanoparticles. More importantly, by combining ceria nanoparticles (CeO2 NPs) of specific architecture with various transition metals (e.g., Cu, Fe, Co, and Ni) remarkably active multifunctional composites can be obtained due mainly to the synergistic metalceria interactions. From the practical point of view, novel catalyst formulations with similar or even superior reactivity to that of noble metals can be obtained by co-adjusting the shape and composition of mixed oxides, such as Cu/ceria nanorods for CO oxidation and Ni/ceria nanorods for CO2 hydrogenation. The conclusions derived could provide the design principles of earth-abundant metal oxide catalysts for various real-life environmental and energy applications.

The identification of active chromium species to enhance catalytic behaviors of alumina-based catalysts for sulfur-containing VOC abatement

As to the treatment of sulfur containing VOCs (examples are compounds of CH₃SH and C₂H₅SH), finding a catalyst with high performance is necessary. In this work, Cr_(x)-Al₂O₃ (x = 1.0, 2.5, 5.0, 7.5 and 10 wt%) catalysts were synthesized, and their behaviors toward CH₃SH and C₂H₅SH abatement were investigated. The results indicated that Cr_(7.5)-Al₂O₃ exhibited higher activity than other samples and the reported catalysts, on which CH₃SH could be almost completely converted at 375 °C, while the temperature for the reported catalysts was above 450 °C. Moreover, there was no obvious deactivation during 30 h on stream over Cr_(7.5)-Al₂O₃, while only about 10 h was found on the reported CeO₂ and HZSM-5 catalysts. The improvement in the catalytic performance could be explained by the important role of the Cr⁶⁺ species, while the state of Cr³⁺ was suggested to be ineffective in the degradation process. The identification of the active Cr sites was proved by the characterization measurements, and the control experiments by using mechanical mixtures of CrO₃ or Cr₂O₃ with Al₂O₃ as well as the comparison studies between spent Al₂O₃ and spent Cr_(7.5)-Al₂O₃ catalysts.

Engineering CuOx–ZrO2–CeO2 nanocatalysts with abundant surface Cu species and oxygen vacancies toward high catalytic performance in CO oxidation and 4-nitrophenol reduction

CuO_x–ZrO₂–CeO₂ nanocrystalline catalysts were designed and synthesized by a solvent-free synthetic strategy, and exhibited excellent catalytic performance owing to the increased oxygen vacancies and better dispersed active metal species.

Single and Dual Metal Oxides as Promising Supports for Carbon Monoxide Removal from an Actual Syngas: The Crucial Role of Support on the Selectivity of the Au–Cu System

A catalytic screening was performed to determine the effect of the support on the performance of an Au–Cu based system for the removal of CO from an actual syngas. First, a syngas was obtained from reforming of ethanol. Then, the reformer outlet was connected to a second reactor, where Au–Cu catalysts supported on several single and dual metal oxides (i.e., CeO2, SiO2, ZrO2, Al2O3, La2O3, Fe2O3, CeO2-SiO2, CeO2-ZrO2, and CeO2-Al2O3) were evaluated. AuCu/CeO2 was the most active catalyst due to an elevated oxygen mobility over the surface, promoting CO2 formation from adsorption of C–O* and OH− intermediates on Au0 and CuO species. However, its lower capacity to release the surface oxygen contributes to the generation of stable carbon deposits, which lead to its rapid deactivation. On the other hand, AuCu/CeO2-SiO2 was more stable due to its high surface area and lower formation of formate and carbonate intermediates, mitigating carbon deposits. Therefore, use of dual supports could be a promising strategy to overcome the low stability of AuCu/CeO2. The results of this research are a contribution to integrated production and purification of H2 in a compact system.

Triple-shelled CuO/CeO2 hollow nanospheres derived from metal–organic frameworks as highly efficient catalysts for CO oxidation

Through a metal–organic framework engaged strategy, triple-shelled CuO/CeO₂-8% hollow nanospheres are fabricated as superior nanocatalysts for CO oxidation with excellent catalytic activity and cyclic stability.

Probing the nature of active chromium species and promotional effects of potassium in Cr/MCM-41 catalysts for methyl mercaptan abatement

The introduction of K enables a large number of CrO₄²⁻ active species to be anchored and dispersed on the surface of Cr-based catalysts.