Zirconium hydrogen phosphate/disulfonated poly(arylene ether sulfone) copolymer composite membranes for proton exchange membrane fuel cells

Electrospun Hybrid Perfluorosulfonic Acid/Sulfonated Silica Composite Membranes

Electrospinning was employed to fabricate composite membranes containing perfluorosulfonic acid (PFSA) ionomer, poly(vinylidene fluoride) (PVDF) reinforcement and a sulfonated silica network, where the latter was incorporated either in the PFSA matrix or in the PVDF fibers. The best membrane, in terms of proton conductivity, was made by incorporating the sulfonated silica network in PFSA fibers (Type-A) while the lowest conductivity membrane was obtained when sulfonated silica was incorporated into the reinforcing PVDF fibers (Type-B). A Type-A membrane containing 65 wt.% PFSA with an embedded sulfonated silica network (at 15 wt.%) and with 20 wt.% PVDF reinforcing fibers proved superior to the pristine PFSA membrane in terms of both the proton conductivity in the 30-90% RH at 80 °C (a 25-35% increase) and lateral swelling (a 68% reduction). In addition, it was demonstrated that a Type-A membrane was superior to that of a neat 660 EW perfluoroimide acid (PFIA, from 3M Co.) films with respect to swelling and mechanical strength, while having a similar proton conductivity vs. relative humidity profile. This study demonstrates that an electrospun nanofiber composite membrane with a sulfonated silica network added to moderately low EW PFSA fibers is a viable alternative to an ultra-low EW fluorinated ionomer PEM, in terms of properties relevant to fuel cell applications.

Titanium Dioxide Grafted on Graphene Oxide: Hybrid Nanofiller for Effective and Low-Cost Proton Exchange Membranes

A nanostructured hybrid material consisting of TiO2 nanoparticles grown and stabilized on graphene oxide (GO) platelets, was synthesized and tested as nanofiller in a polymeric matrix of sulfonated polysulfone (sPSU) for the preparation of new and low-cost nanocomposite electrolytes for proton exchange membrane fuel cell (PEMFC) applications. GO-TiO2 hybrid material combines the nanoscale structure, large interfacial area, and mechanical features of a 2D, layered material, and the hygroscopicity properties of ceramic oxides, able to maintain a suitable hydration of the membrane under harsh fuel cell operative conditions. GO-TiO2 was synthetized through a new, simple, one-pot hydrothermal procedure, while nanocomposite membranes were prepared by casting using different filler loadings. Both material and membranes were investigated by a combination of XRD, Raman, FTIR, thermo-mechanical analysis (TGA and Dynamic Mechanical Analysis) and SEM microscopy, while extensive studies on the proton transport properties were carried out by Electrochemical Impedance Spectroscopy (EIS) measurements and pulse field gradient (PFG) NMR spectroscopy. The addition of GO-TiO2 to the sPSU produced a highly stable network, with an increasing of the storage modulus three-fold higher than the filler-free sPSU membrane. Moreover, the composite membrane with 3 wt.% of filler content demonstrated very high water-retention capacity at high temperatures as well as a remarkable proton mobility, especially in very low relative humidity conditions, marking a step ahead of the state of the art in PEMs. This suggests that an architecture between polymer and filler was created with interconnected routes for an efficient proton transport.

Non-Fluorinated Polymer Composite Proton Exchange Membranes for Fuel Cell Applications - A Review

The critical component of a proton exchange membrane fuel cell (PEMFC) system is the proton exchange membrane (PEM). Perfluorosulfonic acid membranes such as Nafion are currently used for PEMFCs in industry, despite suffering from reduced proton conductivity due to dehydration at higher temperatures. However, operating at temperatures below 100 °C leads to cathode flooding, catalyst poisoning by CO, and complex system design with higher cost. Research has concentrated on the membrane material and on preparation methods to achieve high proton conductivity, thermal, mechanical and chemical stability, low fuel crossover and lower cost at high temperatures. Non-fluorinated polymers are a promising alternative. However, improving the efficiency at higher temperatures has necessitated modifications and the inclusion of inorganic materials in a polymer matrix to form a composite membrane can be an approach to reach the target performance, while still reducing costs. This review focuses on recent research in composite PEMs based on non-fluorinated polymers. Various inorganic fillers incorporated in the PEM structure are reviewed in terms of their properties and the effect on PEM fuel cell performance. The most reliable polymers and fillers with potential for high temperature proton exchange membranes (HTPEMs) are also discussed.

Organic–inorganic hybrid proton-conducting electrolyte membranes based on sulfonated poly(arylene ether sulfone) and SiO2–SO3H network for fuel cells

A series of novel organic–inorganic hybrid proton exchange membranes (PEMs) were prepared from the sulfonated poly(arylene ether sulfone) with 4-amino phenyl pendant groups (Am-SPAES), (3-isocyanatopropyl) triethoxysilane (ICPTES), and 3-(trihydroxysilyl) propane-1-sulfonic acid with covalent bonds to form network using a sol-gel method. The obtained cross-linked hybrid membranes (Am-SPAES/I-SiO2-S) displayed excellent solvent resistance and thermal and mechanical stability. The Am-SPAES/I-SiO2-S membranes with cross-linking network exhibited a higher proton conductivity (0.043 S cm−1 at 20°C) than PEMs without covalent bonds (Am-SPAES/SiO2-S) and the swelling ratio maintained below 17.00% even at 100°C. Most importantly, all of the obtained membranes showed considerably lower methanol permeability than that of Nafion 117. In addition, the chemical structures and morphologies of the hybrid membranes were characterized by Fourier transform infrared spectroscopy and scanning electron microscopy, respectively.

In Situ Growth and Characterization of Metal Oxide Nanoparticles within Polyelectrolyte Membranes

This study describes a novel approach for the in situ synthesis of metal oxide-polyelectrolyte nanocomposites formed via impregnation of hydrated polyelectrolyte films with binary water/alcohol solutions of metal salts and consecutive reactions that convert metal cations into oxide nanoparticles embedded within the polymer matrix. The method is demonstrated drawing on the example of Nafion membranes and a variety of metal oxides with an emphasis placed on zinc oxide. The in situ formation of nanoparticles is controlled by changing the solvent composition and conditions of synthesis that for the first time allows one to tailor not only the size, but also the nanoparticle shape, giving a preference to growth of a particular crystal facet. The high-resolution TEM, SEM/EDX, UV-vis and XRD studies confirmed the homogeneous distribution of crystalline nanoparticles of circa 4 nm and their aggregates of 10-20 nm. The produced nanocomposite films are flexible, mechanically robust and have a potential to be employed in sensing, optoelectronics and catalysis.

Produção de membranas híbridas zirconizadas de SPEEK/Copolissilsesquioxano para aplicação em células a combustível do tipo PEM

Membranas baseadas em poli(aril éter cetona) sulfonada mostraram ser bastante promissoras para aplicação em células a combustível com membrana trocadora de prótons (PEMFC). O poli(éter-éter-cetona) sulfonado (SPEEK), com elevado grau de sulfonação (GS), apresenta alta condutividade de prótons, mas sofre perda de funcionalidade e condutividade em temperaturas altas e umidades baixas. O desenvolvimento de membranas híbridas é uma das possibilidades para melhorar o desempenho destes materiais. Neste trabalho foram preparadas membranas híbridas zirconizadas de SPEEK/copolissilsesquioxano fosfonado (CF) por casting, a partir de SPEEK com GS entre 60% e 70% e soluções de cloreto de zirconila (ZrOCl2) 1, 5, ou 10% (m/m). As membranas foram caracterizadas por espectroscopia na região do infravermelho (FTIR), difratometria de raios-X (DRX), análise termogravimétrica (TG), calorimetria exploratória diferencial (DSC), condutividade de prótons (σ) e microscopia eletrônica de varredura (MEV). A análise por energia dispersiva (EDS) confirmou a presença de Zr em domínios esféricos dispersos homogeneamente pelas membranas, enquanto análises de DRX mostraram que os produtos da zirconização são amorfos. Ensaios de impedância eletroquímica indicam aumento da condutividade protônica com a adição de CF e 1 ou 5% de ZrOCl2.

Novel hybrid acid–base membranes based on sulfonated poly(arylene ether sulfone), tetraethoxysilane and (3-aminopropyl)triethoxysilane for fuel cell application

Two kinds of novel hybrid membranes with and without (3-aminopropyl)triethoxysilane (KH550) were produced using tetraethoxysilane dispersed in sulfonated poly(arylene ether sulfone) (SPAES) matrix by the sol–gel method. The obtained hybrid membranes (SPAES-K-SiO2 and SPAES–SiO2) possessed higher water uptake, proton conductivities and selectivity compared with the pristine SPAES membrane when the SiO2 content was 3 and 6 wt%, whereas the same properties of the obtained hybrid membranes decreased when the SiO2 content was 10 wt%. In addition, the acid–base interactions between SPAES and SiO2 could improve the dispersion of the inorganic particles (SiO2) in the SPAES matrix. As a result, SPAES–K–SiO2 hybrid membranes presented better methanol permeability and selectivity than SPAES–SiO2 hybrid membranes without the acid–base interactions.

SPEEK–zirconium hydrogen phosphate composite membranes with low methanol permeability prepared by electro-migration and in situ precipitation

Sulfonated poly(ether ether ketone) (SPK)-zirconium hydrogen phosphate (ZrP) composite membranes were prepared by electro-driven migration of Zr(4+) and simultaneous in situ precipitation of ZrP using phosphoric acid under different electrical gradient, in order to avoid loss in its mechanical stability. Degree of sulfonation was estimated from (1)H NMR and ion-exchange capacity study that was found to be 61% and 57%, respectively. In this method Zr(4+) and HPO(4)(2-) were allowed to diffuse within the pores/channels of the preformed SPK membrane under given electrical gradient and ZrP was precipitated within the membrane matrix. ZrP loading density was measured as a function of applied electrical gradient for a definite reaction time (4 h) and electrolytic environment. Membranes with varied ZrP loading densities were characterized for their thermal and mechanical stabilities, physicochemical and electrochemical properties using thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), water content, proton conductivity and methanol permeability. No loss in thermal and mechanical stability of membranes was observed due to incorporation of inorganic component (ZrP) in the membrane matrix. Although the composite membranes exhibited low proton conductivity in comparison to SPK membrane at room temperature, but the presence of the inorganic particles led to an improvement in high temperature conductivity. Selectivity parameter of these composite membranes was estimated at two temperatures namely 30 and 70 degrees C, in latter case it was found significantly higher than that for Nafion membrane (0.79 x 10(5) S s cm(-3)) under similar experimental conditions.