Preparation of Nafion/poly(vinyl alcohol) electro-spun fiber composite membranes for direct methanol fuel cells

Composite Polymers Development and Application for Polymer Electrolyte Membrane Technologies-A Review

Nafion membranes are still the dominating material used in the polymer electrolyte membrane (PEM) technologies. They are widely used in several applications thanks to their excellent properties: high proton conductivity and high chemical stability in both oxidation and reduction environment. However, they have several technical challenges: reactants permeability, which results in reduced performance, dependence on water content to perform preventing the operation at higher temperatures or low humidity levels, and chemical degradation. This paper reviews novel composite membranes that have been developed for PEM applications, including direct methanol fuel cells (DMFCs), hydrogen PEM fuel cells (PEMFCs), and water electrolysers (PEMWEs), aiming at overcoming the drawbacks of the commercial Nafion membranes. It provides a broad overview of the Nafion-based membranes, with organic and inorganic fillers, and non-fluorinated membranes available in the literature for which various main properties (proton conductivity, crossover, maximum power density, and thermal stability) are reported. The studies on composite membranes demonstrate that they are suitable for PEM applications and can potentially compete with Nafion membranes in terms of performance and lifetime.

Electrospun Nanofiber-Based Cardo Poly(aryl ether sulfone) Containing Zwitterionic Side Groups as Novel Proton Exchange Membranes

The sulfonated cardo poly(aryl ether sulfone) with zwitterionic side groups (PES-DS-70) was electrospun to bead-free nanofibers. The PES-DS-70 nanoporous mat was successfully filled with Nafion solution. Scanning electron microscopy observed that the PES-DS-70/Nafion composite membrane has bilayer morphology and good interfacial compatibility. Compared with the neat PES-DS-70, the PES-DS-70/Nafion bilayer membranes showed improved swelling resistance and proton conductivity. Moreover, methanol crossover of the composite film was suppressed due to incorporation of the PES-DS-70 nanofibers. The tensile strength and Young's modulus for the PES-DS-70/Nafion composite membranes were higher than Nafion117. Therefore, the composite membrane with superior combined properties has potential applications for polymer electrolyte membrane fuel cells.

Understanding methods of preparation and characterization of pore-filling polymer composites for proton exchange membranes: a beginner’s guide

Composite membranes based on porous support membranes filled with a proton-conducting polymer appear to be a promising approach to develop novel proton exchange membranes (PEMs). It allows optimization of the properties of the filler and the matrix separately, e.g. for maximal conductivity of the former and maximal physical strength of the latter. In addition, the confinement itself can alter the properties of the filling ionomer, e.g. toward higher conductivity and selectivity due to alignment and restricted swelling. This article reviews the literature on PEMs prepared by filling of submicron and nanometric size pores with Nafion and other proton-conductive polymers. PEMs based on alternating perfluorinated and non-perfluorinated polymer systems and incorporation of fillers are briefly discussed too, as they share some structure/transport relationships with the pore-filling PEMs. We also review here the background knowledge on structural and transport properties of Nafion and proton-conducting polymers in general, as well as experimental methods concerned with preparation and characterization of pore-filling membranes. Such information will be useful for preparing next-generation composite membranes, which will allow maximal utilization of beneficial characteristics of polymeric proton conductors and understanding the complicated structure/transport relationships in the pore-filling composite PEMs.

Processing-structure-property correlations of polyethersulfone/perfluorosulfonic acid nanofibers fabricated via electrospinning from polymer-nanoparticle suspensions

Polyethersulfone (PES)/perfluorosulfonic acid (PFSA) nanofiber membranes were successfully fabricated via electrospinning method from polymer solutions containing dispersed calcium carbonate (CaCO(3)) nanoparticles. ATR-FTIR spectra indicated that the nanoparticles mainly existed on the external surface of the nanofibers and could be removed completely by acid treatment. Surface roughness of both the nanofibers and the nanofiber membranes increased with the CaCO(3) loading. Although FTIR spectra showed no special interaction between sulfonic acid (-SO(3)) groups and CaCO(3) nanoparticles, XPS measurement demonstrated that the content of -SO(3) groups on external surface of the acid-treated nanofibers was enhanced by increasing CaCO(3) loading in solution. Besides, the acid-treated nanofiber membranes were performed in esterification reactions, and exhibited acceptable catalytic performance due to the activity of -SO(3)H groups on the nanofiber surface. More importantly, this type of membrane was very easy to separate and recover, which made it a potential substitution for traditional liquid acid catalysts.