Novel rectangular membranes with multiple hollow holes for ultrafiltration

Preparation and characterization of different geometrical shapes of multi-bore hollow fiber membranes and application in vacuum membrane distillation

Multi-bore hollow fiber membranes were prepared through phase inversion spinning process using new locally designed spinnerets of various geometrical shapes. The spun cylindrical-like, rectangular or ribbon-like, and triangular-like are prepared, dried, and characterized by scanning electronic microscope. Fibers of circular (seven, five, and four bores) shape, rectangular of five bores, and triangular of three bores were chosen to study the effect of both geometrical configuration and the number of bores on the amorphous structure and the mechanical properties of the membranes. Membrane geometry, surface amorphous, and bore arrangements are very sensitive to the operating conditions, especially the extrusion and drawing rates. Three polymeric blends of different compositions are used to prepare multi-bore hollow fiber membranes. This study revealed that the blend composition of PES 16%, PVP 2%, PEG 2%, diethylene glycol 2%, and NMP 78% gives excellent mechanical properties. Optimization of the preparation conditions also developed, where the dope flow rate, the bore flow rate, and the air gap were 1.14 cm3 s−1, 1.1 cm3 s−1, and 0 cm, respectively. Furthermore, this study proved that the circular arrangement has high mechanical strength. The prepared seven-MBHF membranes were applied in the membrane distillation process, a solution of 35 g/l NaCl was used to test the membrane performance, and the achieved flux and rejection were 28.32 L/m2 h and 98.9%, respectively. This performance demonstrated that the prepared membrane in this way is suitable to compete with conventional reverse osmosis technology that uses single track hollow fibers.

Parameter Screening of PVDF/PVP Multi-Channel Capillary Membranes

The increasing research in the field of polymeric multi-channel membranes has shown that their mechanical stability is beneficial for a wide range of applications. The more complex interplay of formation process parameters compared to a single-channel geometry makes an investigation using Design of Experiments (DoE) appealing. In this study, seven-channel capillary membranes were fabricated in a steam–dry–wet spinning process, while varying the composition of the polymer solution and the process temperatures in a three-level fractional factorial linear screening design. The polymers polyvinylidene flouride (PVDF) was the chemically resistant main polymer and polyvinylpyrrolidone (PVP) was added as hydrophilic co-polymer. Scanning electron microscopy and atomic force microscopy were applied to study the membrane morphology. Fabrication process conditions were established to yield PVDF/PVP multi-channel membranes, which reached from high flux (permeability P = 321.4L/m2/h/bar, dextran 500 kDa retention R = 18.3%) to high retention (P = 66.8L/m2/h/bar, R = 80.0%). The concentration of the main polymer PVDF and the molecular weight of the co-polymer PVP showed linear relations with both P and R. The permeability could be increased using sodium hypochlorite post-treatment, although retention was slightly compromised. The obtained membranes may be suitable for micro- or ultra-filtration and, at the same time, demonstrate the merits and limitations of DoE for multi-channel membrane screening.

Numerical investigation of UF membrane to reduce energy consumption using double porosity approach

Hollow fiber (HF) membranes with circular geometry, are used in many separation processes such as water and wastewater treatment. Since optimization of energy efficiency is important for wastewater treatment, the aim of this study was to investigate the effect of non-circular geometry of the inner surface of the HF on the separation performance. To this purpose, the HF bundle has been assumed as a double porous media having two porosities and permeabilities. Since these two parameters are defined by the geometry of the porous medium, any change in the geometry affects their values and the media performance. Therefore, in this study a mathematical modeling has been divided into five categories, including circular, oval, square, rectangular and triangular geometries, and their geometric properties have been calculated based on three different strategies. The results have been compared with the data obtained from literature and showed that the membrane inner surface to cross-section area ratio (a), axial permeability, and porosity in the inner region for the non-circular HF are larger than that of the circular HF and a increased 16%, 27%, 35% and 65% in ellipse, square, rectangle and triangle geometry, respectively, in comparison with the circle. Axial permeability increased 98%, 68%, 63%, and 26% for a triangle, rectangle, ellipse, and square respectively in the third strategy when compared to the circle. Due to 50% feed flow rate reduction, maximum transmembrane pressure (TMP) reduction was 85% related to the rectangular geometry in the first strategy and minimum was 55% corresponding to the triangle in the third strategy. As a increased up to 65%, TMP reduced by up to 200% and consequently energy consumption and operating costs of the system are decreased.

Hollow Fiber Membrane Dehumidification Device for Air Conditioning System

In order to provide a comfortable living and working environment indoors in tropical countries, the outdoor air often needs to be cooled and dehumidified before it enters the rooms. Membrane separation is an emerging technology for air dehumidification and it is based on the solution diffusion mechanism. Water molecules are preferentially permeating through the membranes due to its smaller kinetic diameter and higher condensability than the other gases. Compared to other dehumidification technologies such as direct cooling or desiccation, there is no phase transition involved in membrane dehumidification, neither the contact between the fresh air stream and the desiccants. Hence, membrane dehumidification would not only require less energy consumption but also avoid cross-contamination problems. A pilot scale air dehumidification system is built in this study which comprises nine pieces of one-inch PAN/PDMS hollow fiber membrane modules. A 150 h long-term test shows that the membrane modules has good water vapor transport properties by using a low vacuum force of only 0.78 bar absolute pressure at the lumen side. The water vapor concentration of the feed humid air decreases dramatically from a range of 18-22 g/m³ to a range of 13.5-18.3 g/m³. Most importantly, the total energy saving is up to 26.2% compared with the conventional air conditioning process.

A new-generation asymmetric multi-bore hollow fiber membrane for sustainable water production via vacuum membrane distillation

Due to the growing demand for potable water, the capacities for wastewater reclamation and saline water desalination have been increasing. More concerns are raised on the poor efficiency of removing certain contaminants by the current water purification technologies. Recent studies demonstrated superior separation performance of the vacuum membrane distillation (VMD) technology for the rejection of trace contaminants such as boron, dye, endocrine-disruptive chemical, and chloro-compound. However, the absence of suitable membranes with excellent wetting resistance and high permeation flux has severely hindered the VMD application as an effective water production process. This work presents a new generation multibore hollow fiber (MBF) membrane with excellent mechanical durability developed for VMD. Its micromorphology was uniquely designed with a tight surface and a fully porous matrix to maximize both high wetting resistance and permeation flux. Credit to the multibore configuration, a 65% improvement was obtained on the antiwetting property. Using a synthetic seawater feed, the new membrane with optimized fabrication condition exhibits a high flux and the salt rejection is consistently greater than 99.99%. In addition, a comparison of 7-bore and 6-bore MBF membranes was performed to investigate the optimum geometry design. The newly designed MBF membrane not only demonstrates its suitability for VMD but also makes VMD come true as an efficient process for water production.