Synthesis and characterization of carbon nanotubes/poly vinyl alcohol nanocomposite membranes for dehydration of isopropanol

Going beyond Cellulose and Chitosan: Synthetic Biodegradable Membranes for Drinking Water, Wastewater, and Oil-Water Remediation

Membrane technology is an efficient way to purify water, but it generates non-biodegradable biohazardous waste. This waste ends up in landfills, incinerators, or microplastics, threatening the environment. To address this, research is being conducted to develop compostable alternatives that are sustainable and ecofriendly. Bioplastics, which are expected to capture 40% of the market share by 2030, represent one such alternative. This review examines the feasibility of using synthetic biodegradable materials beyond cellulose and chitosan for water treatment, considering cost, carbon footprint, and stability in mechanical, thermal, and chemical environments. Although biodegradable membranes have the potential to close the recycling loop, challenges such as brittleness and water stability limit their use in membrane applications. The review suggests approaches to tackle these issues and highlights recent advances in the field of biodegradable membranes for water purification. The end-of-life perspective of these materials is also discussed, as their recyclability and compostability are critical factors in reducing the environmental impact of membrane technology. This review underscores the need to develop sustainable alternatives to conventional membrane materials and suggests that biodegradable membranes have great potential to address this challenge.

ZIF-67 Incorporated Sulfonated Poly (Aryl Ether Sulfone) Mixed Matrix Membranes for Pervaporation Separation of Methanol/Methyl Tert-Butyl Ether Mixture

Mixed matrix membranes (MMMs) with nano-fillers dispersed in polymer matrix have been proposed as alternative pervaporation membrane materials. They possess both promising selectivity benefiting from the fillers and economical processing capabilities of polymers. ZIF-67 was synthesized and incorporated into the sulfonated poly (aryl ether sulfone) (SPES) matrix to prepare SPES/ZIF-67 mixed matrix membranes with different ZIF-67 mass fractions. The as-prepared membranes were used for pervaporation separation of methanol/methyl tert-butyl ether mixtures. X-ray diffraction (XRD), Scanning Electron Microscopy (SEM) and laser particle size analysis results show that ZIF-67 is successfully synthesized, and the particle size is mainly between 280 nm and 400 nm. The membranes were characterized by SEM, atomic force microscope (AFM), water contact angle, thermogravimetric analysis (TGA), mechanical property testing and positron annihilation technique (PAT), sorption and swelling experiments, and the pervaporation performance was also investigated. The results reveal that ZIF-67 particles disperse uniformly in the SPES matrix. The roughness and hydrophilicity are enhanced by ZIF-67 exposed on the membrane surface. The mixed matrix membrane has good thermal stability and mechanical properties, which can meet the requirements of pervaporation operation. The introduction of ZIF-67 effectively regulates the free volume parameters of the mixed matrix membrane. With increasing ZIF-67 mass fraction, the cavity radius and free volume fraction increase gradually. When the operating temperature is 40 °C, the flow rate is 50 L·h^-1 and the mass fraction of methanol in feed is 15%, the mixed matrix membrane with ZIF-67 mass fraction of 20% shows the best comprehensive pervaporation performance. The total flux and separation factor reach 0.297 kg·m^-2·h^-1 and 2123, respectively.

Graphene Oxide-Carbon Nanotube (GO-CNT) Hybrid Mixed Matrix Membrane for Pervaporative Dehydration of Ethanol

The pervaporation process is an energy-conservative and environmentally sustainable way for dehydration studies. It efficiently separates close boiling point and azeotrope mixtures unlike the distillation process. The separation of ethanol and water is challenging as ethanol and water form an azeotrope at 95.6 wt.% of ethanol. In the last few decades, various polymers have been used as candidates in membrane preparation for pervaporation (PV) application, which are currently used in the preparation of mixed matrix membranes (MMMs) for ethanol recovery and ethanol dehydration but have not been able to achieve an enhanced performance both in terms of flux and selectivity. Composite membranes comprising of poly (vinyl alcohol) (PVA) incorporated with carboxylated carbon nanotubes (CNT-COOH), graphene oxide (GO) and GO-CNT-COOH mixtures were fabricated for the dehydration of ethanol by pervaporation (PV). The membranes were characterized with Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), Raman spectroscopy, Raman imaging, contact angle measurement, and water sorption to determine the effects of various nanocarbons on the intermolecular interactions, surface hydrophilicity, and degrees of swelling. The effects of feed water concentration and temperature on the dehydration performance were investigated. The incorporation of nanocarbons led to an increase in the permeation flux and separation factor. At a feed water concentration of 10 wt.%, a permeation flux of 0.87 kg/m².h and a separation factor of 523 were achieved at 23 °C using a PVA-GO-CNT-COOH hybrid membrane.

Effect of Nanofillers on Properties and Pervaporation Performance of Nanocomposite Membranes: A Review

In recent years, a well-known membrane-based process called pervaporation (PV), has attracted remarkable attention due to its advantages for selective separation of a wide variety of liquid mixtures. However, some restrictions of polymeric membranes have led to research studies on developing membranes for efficient separation in the PV process. Recent studies have focused on preparation of nanocomposite membranes as an effective method to improve both selectivity and permeability of polymeric membranes. The present study provides a review of PV nanocomposite membranes for various applications. In this review, recent developments in the field of nanocomposite membranes, including the fabrication methods, characterization, and PV performance, are summarized.

Effect of carbon nanotubes loading and pressure on the performance of a polyethersulfone (PES)/carbon nanotubes (CNT) membrane

This paper focuses on modifying a PES membrane with acid-functionalised carbon nanotubes (CNT) for industrial wastewater treatment. Embedding acid functionalised carbon nanotubes (CNTs) within the membrane matrix would increase the membrane flux by increasing the membrane pore size and surface area, rejection and thermal stability. Pure PES membranes were prepared by phase inversion method and infused with CNTs at 2.5, 5, 7.5 and 10 wt% loading to fabricate PES/2.5 wt% CNT, PES/5 wt% CNT, PES/7.5 wt% CNT and PES/10 wt% CNT membranes respectively. Characterisation was performed using Transmission Electron Microscopy (TEM) to determine CNT morphology, X-ray Diffraction (XRD) to determine the functional groups attached to CNTs, Thermogravimetric Analysis (TGA) to determine the thermal stability of the membranes, Scanning Electron Microscope (SEM) to determine membrane morphology, Bunauer-Emmett-Teller (BET) method to obtain pore size information and Contact Angle (CA) to determine the membrane hydrophilicity. Membrane performance was then evaluated with a dead-end stirred cell using industrial wastewater containing traces of Cu, Fe, Ni, Zn and Cl. Permeate flux results showed a direct proportion relationship with increasing CNT loading and increasing pressure (100 kPa, 300 kPa, 500 kPa, 700 kPa, 900 kPa and 1100 kPa). PES/5 wt% CNT membrane showed the most enhanced performance compared to the other membranes, achieving reasonably high flux of 43.7 L/m²h and rejection of 89.6% Cu, 100% Fe, 90.5% Ni, 68.8% Zn and 99.99% Cl at 300 kPa. The results obtained showed that the PES membrane embedded with functionalised CNTs could be used for the treatment of industrial wastewater.

Dual Functions of a Au@AgNP-Incorporated Nanocomposite Desalination Membrane with an Enhanced Antifouling Property and Fouling Detection Via Surface-Enhanced Raman Spectroscopy

Membrane fouling has remained a major challenge limiting the wide application of membrane technology because it reduces the efficiency and shortens the lifespan of the membrane, thus increasing the operation cost. Herein we report a novel dual-function nanocomposite membrane incorporating silver-coated gold nanoparticles (Au@AgNPs) into a sulfosuccinic acid (SSA) cross-linked poly(vinyl alcohol) (PVA) membrane for a pervaporation desalination. Compared with the control PVA membrane and PVA/SSA membrane, the Au@AgNPs/PVA/SSA membrane demonstrated a higher water flux and better salt rejection as well as an enhanced antifouling property. More importantly, Au@AgNPs provided an additional function enabling a foulant detection on the membrane surface via surface-enhanced Raman spectroscopy (SERS) as Au@AgNPs could amplify the Raman signals as an SERS substrate. Distinct SERS spectra given by a fouled membrane helped to distinguish different protein foulants from their characteristic fingerprint peaks. Their fouling tendency on the membrane was also revealed by comparing the SERS intensities of mixed foulants on the membrane surface. The Au@AgNPs/PVA/SSA nanocomposite membrane presented here demonstrated the possibility of a multifunction membrane to achieve both antifouling and fouling detection, which could potentially be used in water treatment.

Membranes for dehydration of alcohols via pervaporation

Alcohols are the essential chemicals used in a variety of pharmaceutical and chemical industries. The extreme purity of alcohols in many of such industrial applications is essential. Though distillation is one of the methods used conventionally to purify alcohols, the method consumes more energy and requires carcinogenic entertainers, making the process environmentally toxic. Alternatively, efforts have been made to focus research efforts on alcohol dehydration by the pervaporation (PV) separation technique using polymeric membranes. The present review is focused on alcohol dehydration using PV separation technique, which is the most efficient and benign method of purifying alcohols that are required in fine chemicals synthesis and developing pharmaceutical formulations. This review will discuss about the latest developments in the area of PV technique used in alcohol dehydration using a variety of novel membranes.

Recent advances in hydrophilic modification and performance of polyethersulfone (PES) membrane via additive blending

The blending of additives in the polyethersulfone (PES) matrix is an important approach in the membrane industry to reduce membrane hydrophobicity and improve the performance (flux, solute rejection, and reduction of fouling). Several (hydrophilic) modifications of the PES membrane have been developed. Given the importance of the hydrophilic modification methods for PES membranes and their applications, we decided to dedicate this review solely to this topic. The types of additives embedded into the PES matrix can be divided into two main categories: (i) polymers and (ii) inorganic nanoparticles (NPs). The introduced polymers include polyvinylpyrrolidone, chitosan, polyamide, polyethylene oxide, and polyethylene glycol. The introduced nanoparticles discussed include titanium, iron, aluminum, silver, zirconium, silica, magnesium based NPs, carbon, and halloysite nanotubes. In addition, the applications of hydrophilic PES membranes are also reviewed. Reviewing the research progress in the hydrophilic modification of PES membranes is necessary and imperative to provide more insights for their future development and perhaps to open the door to extend their applications to other more challenging areas.

Fabrication of anti-fouling PVDF nanocomposite membranes using manganese dioxide nanospheres with tailored morphology, hydrophilicity and permeation

Manganese dioxide (MnO₂) nanospheres were prepared by a facile hydrothermal technique and their influence on the permeation and antifouling properties of poly(vinylidene fluoride) (PVDF) ultrafiltration (UF) membranes was investigated.

Polymeric Nanocomposite Membranes for Next Generation Pervaporation Process: Strategies, Challenges and Future Prospects

Pervaporation (PV) has been considered as one of the most active and promising areas in membrane technologies in separating close boiling or azeotropic liquid mixtures, heat sensitive biomaterials, water or organics from its mixtures that are indispensable constituents for various important chemical and bio-separations. In the PV process, the membrane plays the most pivotal role and is of paramount importance in governing the overall efficiency. This article evaluates and collaborates the current research towards the development of next generation nanomaterials (NMs) and embedded polymeric membranes with regard to its synthesis, fabrication and application strategies, challenges and future prospects.

Hybrid and Mixed Matrix Membranes for Separations from Fermentations

Fermentations provide an alternative to fossil fuels for accessing a number of biofuel and chemical products from a variety of renewable and waste substrates. The recovery of these dilute fermentation products from the broth, however, can be incredibly energy intensive as a distillation process is generally involved and creates a barrier to commercialization. Membrane processes can provide a low energy aid/alternative for recovering these dilute fermentation products and reduce production costs. For these types of separations many current polymeric and inorganic membranes suffer from poor selectivity and high cost respectively. This paper reviews work in the production of novel mixed-matrix membranes (MMMs) for fermentative separations and those applicable to these separations. These membranes combine a trade-off of low-cost and processability of polymer membranes with the high selectivity of inorganic membranes. Work within the fields of nanofiltration, reverse osmosis and pervaporation has been discussed. The review shows that MMMs are currently providing some of the most high-performing membranes for these separations, with three areas for improvement identified: Further characterization and optimization of inorganic phase(s), Greater understanding of the compatibility between the polymer and inorganic phase(s), Improved methods for homogeneously dispersing the inorganic phase.

Development of composite anion-exchange membranes using poly(vinyl alcohol) and silica precursor for pervaporation separation of water–isopropanol mixtures

Composite anion-exchange membranes (AEMs) were prepared using sol–gel techniques with poly(vinyl alcohol) and anion-exchange silica precursor (AESP). Among the composite AEMs, the membrane containing 4 mass% of AESP (M-4) exhibited the excellent pervaporation performance.

Tailoring in vitro biological and mechanical properties of polyvinyl alcohol reinforced with threshold carbon nanotube concentration for improved cellular response

The development of living bone tissue constructs with structural, mechanical and functional similarities to natural bone are the major challenges in bone tissue engineering.

Preparation and characterization of PEG-g-MWCNTs/PSf nano-hybrid membranes with hydrophilicity and antifouling properties

MWCNTs were successfully functionalized with PEG. PEG-g-MWCNTs/PSf membranes showed higher hydrophilicity and good antifouling capability. The nano-hybrid membranes exhibited excellent mechanical properties.