Preparation of Nafion/various Pt-containing SiO2 composite membranes sulfonated via different sources of sulfonic group and their application in self-humidifying PEMFC

Dynamics Management of Intermediate Water Storage in an Air-Breathing Single-Cell Membrane Electrode Assembly

In air-breathing proton exchange membrane fuel cells (Air PEM FCs), a high rate of water evaporation from the cathode might influence the resistance of the membrane electrode assembly (MEA), which is highly dependent on the water content of the Nafion membrane. We propose a dead-end hydrogen anode as a means of intermediate storage of water/humidity for self-humidification of the membrane. Such an inflatable bag integrated with a single lightweight MEA FC has the potential in blimp applications for anode self-humidification. A dynamic numerical water balance model, validated by experimental measurements, is derived to predict the effect of MEA configuration, and the membrane's hydration state and water transfer rate at the anode on MEA resistance and performance. The experimental setup included humidity measurements, and polarization and electrochemical impedance spectroscopy tests to quantify the effect of membrane hydration on its resistance in a lightweight MEA (12 g) integrated with an inflatable dead-end hydrogen storage bag. Varying current densities (5, 10, and 15 mA/cm2) and cathode humidity levels (20, 50, and 80%) were examined and compared with the numerical results. The validated model predicts that the hydration state of the membrane and water transfer rate at the anode can be increased by using a thin membrane and thicker gas diffusion layer.

The Effect of Sulfated Zirconia and Zirconium Phosphate Nanocomposite Membranes on Fuel-Cell Efficiency

To investigate the effect of acidic nanoparticles on proton conductivity, permeability, and fuel-cell performance, a commercial Nafion^® 117 membrane was impregnated with zirconium phosphates (ZrP) and sulfated zirconium (S-ZrO₂) nanoparticles. As they are more stable than other solid superacids, sulfated metal oxides have been the subject of intensive research. Meanwhile, hydrophilic, proton-conducting inorganic acids such as zirconium phosphate (ZrP) have been used to modify the Nafion^® membrane due to their hydrophilic nature, proton-conducting material, very low toxicity, low cost, and stability in a hydrogen/oxygen atmosphere. A tensile test, water uptake, methanol crossover, Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), thermal gravimetric analysis (TGA), and scanning electron microscopy (SEM) were used to assess the capacity of nanocomposite membranes to function in a fuel cell. The modified Nafion^® membrane had a higher water uptake and a lower water content angle than the commercial Nafion^® 117 membrane, indicating that it has a greater impact on conductivity. Under strain rates of 40, 30, and 20 mm/min, the nanocomposite membranes demonstrated more stable thermal deterioration and higher mechanical strength, which offers tremendous promise for fuel-cell applications. When compared to 0.113 S/cm and 0.013 S/cm, respectively, of commercial Nafion^® 117 and Nafion^® ZrP membranes, the modified Nafion^® membrane with ammonia sulphate acid had the highest proton conductivity of 7.891 S/cm. When tested using a direct single-cell methanol fuel cell, it also had the highest power density of 183 mW cm^-2 which is better than commercial Nafion^® 117 and Nafion^® ZrP membranes.

Influence of PtCu/C Catalysts Composition on Electrochemical Characteristics of Polymer Electrolyte Fuel Cell and Properties of Proton Exchange Membrane

The present work aimed to investigate the influence of “weakly bound“ copper dissolution from the surface of bimetallic PtCux/C catalysts on the properties of proton exchange membrane and the membrane electrode assembly (MEA) in general. A number of PtCux/C materials have been obtained by the simultaneous reduction in copper and platinum precursors in the course of liquid-phase synthesis with a varying ratio of metals from PtCu2.0/C to PtCu0.3/C. All bimetallic PtCux/C electrocatalysts after the activation stage exhibit high activity in the oxygen electroreduction reaction. The PtCux/C catalysts in “as prepared” state were tested in MEA. The increase in Cu content in PtCux/C catalysts led to a decrease in current density of MEA while its resistance was almost independent of the Cu fraction in the catalyst. The membrane saturation degree by Cu2+-ions after MEA testing did not exceed 40%, even in the case of the PtCu2.0/C material. The main reason for the degradation of membrane electrode assembly with PtCux/C materials is the transport limitation caused by the contamination of Nafion in three catalytic layer by “weakly bound” copper ions.

Self-Humidifying Proton Exchange Membranes for Fuel Cell Applications: Advances and Challenges

Polymer electrolyte fuel cells (PEFCs) provide efficient and carbon-free power by converting the hydrogen chemical energy. The PEFCs can reach their greatest performance in humidified condition, as proton exchange membranes (PEMs) should be humidified for their proton transportation function. Thus, external humidifiers are commonly employed to increase the water content of reactants. However, being burdened with external humidifiers can make the control of PEFCs complicated and costly, in particular for transportation application. To overcome this issue, self-humidifying PEMs have been introduced, with which PEFC can be fed by dry reactants. In fact, internal humidification is accomplished by produced water from the recombination of permeated hydrogen and oxygen gases on the incorporated platinum catalysts within the PEM. While the water production agent remains constant, there is a broad range of additives that are utilized to retain the generated water and facilitate the proton conduction path in the PEM. This review paper has classified the aforementioned additives in three categories: inorganic materials, proton-conductive materials, and carbon-based additives. Moreover, synthesis methods, preparation procedures, and characterization tests are overviewed. Eventually, self-humidifying PEMs endowed with platinum and different additives are compared from performance and stability perspectives, such as water uptake, proton conductivity, fuel cell performance, gas cross-over, and the overall durability. In addition, their challenges and possible solutions are reviewed. Considering the concerns regarding the long-term durability of such PEMs, it seems that further investigations can be beneficial to confirm their reliability for prolonged PEFC operation.

The proton conductivity and mechanical properties of Nafion®/ ZrP nanocomposite membrane

Zirconium phosphates (ZrP) were incorporated into Nafion® 117 membrane by impregnating method to obtain a reduced methanol permeation and improved proton conductivity for fuel cell application. The mechanical properties and water uptake of Nafion® membrane incorporated with zirconium phosphates nanoparticles was more improvement when compared to the commercial Nafion® 117, due to the presence of phosphoric acid within the nanoparticles. The effect of ZrP nano filler on the membrane structural morphology and thermal properties were investigated by Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Thermal gravimetric analysis (TGA) and Scanning Electron Microscopy (SEM). The improved ion conductivity and decreased methanol permeability on the nanocomposite membranes showed a great potential for fuel cell applications. The nanocomposite membrane with high tensile strength was obtained due to the well dispersed zirconium phosphates within the Nafion® matrix.

Enhancing the mechanical properties of zirconia/Nafion® nanocomposite membrane through carbon nanotubes for fuel cell application

Membranes are widely used daily, such as for filtration in reverse osmosis, or in the form of electrolyte membrane fuel cells. Modified Nafion^® membranes were synthesised by impregnation and their mechanical properties were observed. The effect of the incorporation of a ZrO₂-CNT nano-filler within Nafion^® membrane on the thermal stability and crystallinity was investigated by TGA and XRD. Tensile test results show the increases in the mechanical properties of Nafion^® 117 membranes impregnated with ZrO₂-CNT when compared with that of commercial Nafion^® 117 membranes. The results also show that adding ZrO₂-CNT in Nafion^® 117 membranes improves the water contact angle and water uptake, as it enhances water retention within the membrane. The SEM results indicated that ZrO₂-CNT was well distributed in the Nafion^® 117 membrane pores through the impregnation method.

Self-humidifying membrane electrode assembly with dual cathode catalyst layer structure prepared by introducing polyvinyl alcohol into the inner layer

Short-term constant voltage discharge test of the self-humidifying MEAs with different cathode structure at 60 °C and 30 psi under 20% RH.