Locally confined membrane modification of sulfonated membranes for fuel cell application

Properties of Anion Exchange Membranes with a Focus on Water Electrolysis

Recently, alkaline membrane water electrolysis, in which membranes are in direct contact with water or alkaline solutions, has gained attention. This necessitates new approaches to membrane characterization. We show how the mechanical properties of FAA3, PiperION, Nafion 212 and reinforced FAA3-PK-75 and PiperION PI-15 change when stress−strain curves are measured in temperature-controlled water. Since membranes show dimensional changes when the temperature changes and, therefore, may experience stresses in the application, we investigated seven different membrane types to determine if they follow the expected spring-like behavior or show hysteresis. By using a very simple setup which can be implemented in most laboratories, we measured the “true hydroxide conductivity” of membranes in temperature-controlled water and found that PI-15 and mTPN had higher conductivity at 60 °C than Nafion 212. The same setup was used to monitor the alkaline stability of membranes, and it was found that stability decreased in the order mTPN > PiperION > FAA3. XPS analysis showed that FAA3 was degraded by the attack of hydroxide ions on the benzylic position. Water permeability was analyzed, and mTPN had approximately two times higher permeability than PiperION and 50% higher permeability than FAA3.

Crosslinked Sulfonated Polyphenylsulfone-Vinylon (CSPPSU-vinylon) Membranes for PEM Fuel Cells from SPPSU and Polyvinyl Alcohol (PVA)

A crosslinked sulfonated polyphenylsulfone (CSPPSU) polymer and polyvinyl alcohol (PVA) were thermally crosslinked; then, a CSPPSU-vinylon membrane was synthesized using a formalization reaction. Its use as an electrolyte membrane for fuel cells was investigated. PVA was synthesized from polyvinyl acetate (PVAc), using a saponification reaction. The CSPPSU-vinylon membrane was synthesized by the addition of PVA (5 wt%, 10 wt%, 20 wt%), and its chemical, mechanical, conductivity, and fuel cell properties were studied. The conductivity of the CSPPSU-10vinylon membrane is higher than that of the CSPPSU membrane, and a conductivity of 66 mS/cm was obtained at 120 °C and 90% RH (relative humidity). From a fuel cell evaluation at 80 °C, the CSPPSU-10vinylon membrane has a higher current density than CSPPSU and Nafion212 membranes, in both high (100% RH) and low humidification (60% RH). By using a CSPPSU-vinylon membrane instead of a CSPPSU membrane, the conductivity and fuel cell performance improved.

Chemically Crosslinked Sulfonated Polyphenylsulfone (CSPPSU) Membranes for PEM Fuel Cells

Sulfonated polyphenylsulfone (SPPSU) with a high ion exchange capacity (IEC) was synthesized using commercially available polyphenylsulfone (PPSU), and a large-area (16 × 18 cm²) crosslinked sulfonated polyphenylsulfone (CSPPSU) membrane was prepared. In addition, we developed an activation process in which the membrane was treated with alkaline and acidic solutions to remove sulfur dioxide (SO₂), which forms as a byproduct during heat treatment. CSPPSU membranes obtained using this activation method had high thermal, mechanical and chemical stabilities. In I-V_{iR free} studies for fuel cell evaluation, high performances similar to those using Nafion were obtained. In addition, from the hydrogen (H₂) gas crossover characteristics, the durability is much better than that of a Nafion212 membrane. In the studies evaluating the long-term stabilities by using a constant current method, a stability of 4000 h was obtained for the first time. These results indicate that the CSPPSU membrane obtained by using our activation method is promising as a polymer electrolyte membrane.