Preparation of poly(ether-block-amide)/attapulgite mixed matrix membranes for CO2/N2 separation

Facile Synthesis of Ultramicroporous Organic-Linked Zincophosphate with High Thermal, Chemical and Water Stabilities

The application of ultramicroporous materials for CO2 separation is limited by the rarity of materials exhibiting stability and rapid scale-up characteristics. In this study, we propose a rational approach to enhance the structural stability and durability of the pillared layer structure. Through the topotactic replacement of protons with metal ions in the parent 4,4'-bipyridine (bpy)-pillared zincophosphate, we observed the formation of edge-sharing dimers of ZnO4N and PO4, as well as the insertion of (VOH2O)2+ into the zinc phosphate layers. This resulted in the modified bpy-pillared bimetal phosphate, [(VOH2O)(ZnPO4)2(bpy)]⋅4H2O (denoted as NTHU-16 or VZn-bpy-w), which exhibits exceptional structural stability in a wide pH range (pH 2-12) and boiling water. Additionally, a rapid scale-up process reduced the synthesis time of VZn-bpy-w from 48 hours to just 3 hours, significantly increasing efficiency. The vanadyl groups, with easily displaced coordinated water, enhance the strength of the inorganic sheets and create available metal sites for the adsorption and separation of CO2. This combined strategy of structural enhancement and rapid synthesis offers a new pathway for engineering stable, porous metal phosphates and designing novel organic-inorganic hybrid materials with potential applications in CO2 separation.

Building high-speed facilitated transport channels in Pebax membranes with montmorillonite for efficient CO2/N2 separation

Development of high-performance mixed matrix membranes (MMMs) is of great significance for CO2 separation membrane technology, in order to improve the commercial competitiveness and practical applications. Montmorillonite (MMT) was developed as a dopant to fabricate Polyether block amide (Pebax1074)-based MMMs for strengthening the CO2/N2 separation. The morphology, chemical groups, microstructure, and thermal properties of MMMs were characterised by scanning electron microscope, FTIR spectroscopy, X-ray diffraction and thermal analysis, respectively. The effects of MMT contents, permeation pressure and permeation temperature on the gas separation performance of the Pebax/MMT MMMs were investigated. The results show that the uniformly dispersed dopants MMT in the membrane matrix significantly influence the thermal stability and the structural compactness of MMMs. Moreover, the CO2 permeability monotonously increases in spite of the CO2/N2 selectivity first increasing and then decreasing with the MMT content elevating from 0% to 10% in MMMs. The highest CO2/N2 selectivity could reach to 120.3, along with the CO2 permeability of 130.6 Barrer for the MMMs made by MMT content of 6%.

CO2-Philic Nanocomposite Polymer Matrix Incorporated with MXene Nanosheets for Ultraefficient CO2 Capture

The incorporation of two-dimensional (2D) functional nanosheets in polymeric membranes is a promising material strategy to overcome their inherent performance trade-off behavior. Herein, we report a novel nanocomposite membrane design by incorporating MXene, a 2D sheet-like nanoarchitecture known for its advantageous lamellar morphology and surface functionalities, into a cross-linked polyether block amide (Pebax)/poly(ethylene glycol) methyl ether acrylate (PEGMEA) blend matrix, which delivered exceptional CO2/N2 and CO2/H2 separation performances that are critical to industrial CO2 capture applications. The finely dispersed Ti3C2Tx nanosheets in the blend polymer matrix led to an expansion of the free volume within the resultant mixed matrix membrane (MMM), giving rise to a substantially enhanced CO2 permeability of up to 1264.6 barrer, which is 102% higher than that of the pristine polymer. Moreover, these MXene-incorporated MMMs exhibited preferential sorption for CO2 over light gases, which contributed to an exceptional CO2/N2 and CO2/H2 selectivity (64.3 and 19.2, respectively) even at a small loading of only 1 wt %, allowing the overall performance to not only surpass the latest upper bounds but also exceed many previously reported high-performance nanosheet-based nanocomposite membranes. Long-term performance tests have also demonstrated the good stability of these membranes. This composite membrane design strategy reveals the remarkable potential of combining a blend copolymer matrix with ultrathin MXene nanosheets to achieve superior gas separation performance for environmentally important gas separations.

Effects of Porous Supports in Thin-Film Composite Membranes on CO2 Separation Performances

Despite numerous publications on membrane materials and the fabrication of thin-film composite (TFC) membranes for CO₂ separation in recent decades, the effects of porous supports on TFC membrane performance have rarely been reported, especially when humid conditions are concerned. In this work, six commonly used porous supports were investigated to study their effects on membrane morphology and the gas transport properties of TFC membranes. Two common membrane materials, Pebax and poly(vinyl alcohol) (PVA), were employed as selective layers to make sample membranes. The fabricated TFC membranes were tested under humid conditions, and the effect of water vapor on gas permeation in the supports was studied. The experiments showed that all membranes exhibited notably different performances under dry or humid conditions. For polyacrylonitrile (PAN) and poly(ether sulfones) (PESF) membranes, the water vapor easily condenses in the pores of these supports, thus sharply increasing the mass transfer resistance. The effect of water vapor is less in the case of polyvinylidene difluoride (PVDF) and polysulfone (PSF), showing better long-term stability. Porous supports significantly contribute to the overall mass transfer resistance. The presence of water vapor worsens the mass transfer in the porous support due to the pore condensation and support material swelling. The membrane fabrication condition must be optimized to avoid pore condensation and maintain good separation performance.

Attapulgite Nanorod-Incorporated Polyimide Membrane for Enhanced Gas Separation Performance

Polyimide (PI) membrane is an ideal gas separation material due to its advantages of high designability, good mechanical properties and easy processing; however, it has equilibrium limitations in gas selectivity and permeability. Introducing nanoparticles into polymers is an effective method to improve the gas separation performance. In this work, nano-attapulgite (ATP) functionalized with KH-550 silane coupling agent was used to prepare polyimide/ATP composite membranes by in-situ polymerization. A series of characterization and performance tests were carried out on the membranes. The obtained results suggested a significant increase in gas permeability upon increasing the ATP content. When the content of ATP was 50%, the gas permeability of H₂, He, N₂, O₂, CH₄, and CO₂ reached 11.82, 12.44, 0.13, 0.84, 0.10, and 4.64 barrer, which were 126.87%, 119.40%, 160.00%, 140.00%, 150.00% and 152.17% higher than that of pure polyimide, respectively. No significant change in gas selectivity was observed. The gas permeabilities of membranes at different pressures were also investigated. The inefficient polymer chain stacking and the additional void volume at the interface between the polymer and TiO₂ clusters leaded to the increase of the free volume, thus improving the permeability of the polyimide membrane. As a promising separation material, the PI/ATP composite membrane can be widely used in gas separation industry.

CO2 capture using membrane contactors: a systematic literature review

With fossil fuel being the major source of energy, CO2 emission levels need to be reduced to a minimal amount namely from anthropogenic sources. Energy consumption is expected to rise by 48% in the next 30 years, and global warming is becoming an alarming issue which needs to be addressed on a thorough technical basis. Nonetheless, exploring CO2 capture using membrane contactor technology has shown great potential to be applied and utilised by industry to deal with post- and pre-combustion of CO2. A systematic review of the literature has been conducted to analyse and assess CO2 removal using membrane contactors for capturing techniques in industrial processes. The review began with a total of 2650 papers, which were obtained from three major databases, and then were excluded down to a final number of 525 papers following a defined set of criteria. The results showed that the use of hollow fibre membranes have demonstrated popularity, as well as the use of amine solvents for CO2 removal. This current systematic review in CO2 removal and capture is an important milestone in the synthesis of up to date research with the potential to serve as a benchmark databank for further research in similar areas of work. This study provides the first systematic enquiry in the evidence to research further sustainable methods to capture and separate CO2.

A Tandem Adsorption-Catalysis Strategy for the Removal of Copper Ions and Catalytic Reduction of 4-Nitrophenol

In this work, a consecutive adsorption-catalysis approach to remove Cu²⁺ ions and catalytic reduction of 4-nitrophenol (4-NP) is proposed. Attapulgite (ATP) nanorods are utilized as adsorbents to enrich Cu²⁺ ions from contaminated water. Subsequently, the adsorbed ions were in situ reduced to construct Cu-loaded ATP catalysts. The catalytic activities of the composite ATP-Cu catalysts are evaluated by 4-NP reduction in the presence of NaBH₄. The optimal ATP-Cu₅₀ sample prepared by putting ATP into a 50 mg L^-1 CuSO₄ solution could complete the catalytic reaction within 4 min. Moreover, the Cu-deposited ATP nanorods can be integrated into a continuous flow catalytic system, and the 4-NP can be rapidly reduced. This method sheds lights on the fabrication of ATP-based hybrid catalysts and the removal of multiple water pollutants.

Gelation, Liquid Crystalline Behavior, and Ionic Conductivity of Nanocomposite Ionogel Electrolytes Based On Attapulgite Nanorods

Anisotropic nanoparticles and their dispersions have attracted much attention because of their distinguished characteristics and promising applications. In this study, the novel liquid crystalline nanocomposite ionogel electrolyte materials based on anisotropic nanoparticles of attapulgite (ATP) have been prepared. The gelation, liquid crystalline (LC) behavior, thermal stability, and ionic conductivity were systematically investigated. Rheological, polarized optical microscopy (POM), and small-angle X-ray scattering (SAXS) measurements demonstrated that these liquid crystalline ionogels showed a two-step mechanism consisting of gelation and subsequent reorganization of the gel. Interestingly, the obtained ionogel electrolytes were very stable and LC gel structures were not destroyed even though the temperature was as high as 200 °C. Furthermore, these ionogels possessed outstanding thermal stability and the decomposition temperature exceeded 400 °C. Remarkably, the LC nanocomposite ionogel electrolytes exhibited high room temperature ionic conductivity and the value still exceeded 1.0 × 10^-3 S/cm even when the ATP concentration up to 30 wt %. These novel findings are very useful for the fabrication of high temperature resistant electrochemical devices and liquid crystalline nanocomposite materials.

Materials and logistics for carbon dioxide capture, storage and utilization

The efforts to curtail carbon dioxide presence in the atmosphere are a strong function of the available technologies to capture, store and usefully utilize it. Materials with adequate CO₂ sorption kinetics that are both effective and economical are of prime importance for the whole capture system to be built around. This work identifies such materials that are currently used in CO₂ adsorption beds/columns at different global locations, along with their vital operational parameters, logistics and costs. Three main classes of materials currently in use to that end are discussed in detail here, namely solid sorbents, advanced solvents membrane systems. These materials are then compared in terms of their potential CO₂ uptake, operating parameters and ease of use and implementation of the respective technology. Tabular data are appended to each technology covered with the most relevant advantages and disadvantages. With such comprehensive survey of the recent state-of-the-art materials, recommendations are also made to facilitate the selection of systems based on their CO₂ yield, price and suitability to the geographical location.

A stable polymeric chain configuration producing high performance PEBAX-1657 membranes for CO2 separation

Although PEBAX-1657 is one of the promising polymeric materials for selective CO2 separation, there remain many questions about the optimal polymeric structure and possibility of improving performance without adulterating its basic structure by impregnating inorganic fillers. In order to improve the gas separation performance, low thickness PEBAX membranes were synthesized under steady solvent evaporation conditions by keeping in mind that one of its segments (nylon 6) shows structural variance and molecular orientation with a change in the evaporation rate. Furthermore, phase pure zeolite nanocrystals with cubic (zeolite A) and octahedral (zeolite Y) shapes have been synthesized through liquid phase routes using microwave hydrothermal reactors. The average sizes of zeolite A and Y crystals are around 55 and 40 nm, respectively. The inspection of XRD, DSC and Raman shift of PEBAX membranes demonstrates the formation of a stable polymeric structure with an improved crystalline state which results in high CO2 permeability membranes. The CO2 permeability as well as diffusivity increase with a decrease in membrane thickness and reach a maximum value of 184.7 Barrer and 2.6 × 10-6 cm2 s-1, respectively. The as-fabricated pristine PEBAX membrane shows much better performance in terms of permeance (CO2 184.7 Barrer), diffusivity (CO2 2.6 × 10-6 cm2 s-1) and selectivity (CO2/N2 59.7), which substantiate its promising prospects for CO2 capture. This exceptional performance of the pristine PEBAX membrane arises from the free volume generated during the steady polymerization. This reported approach for PEBAX membrane synthesis provides a direction in the design of membrane fabrication processes for economic CO2 separation.