Fabrication of ultrafiltration membranes with enhanced antifouling capability and stable mechanical properties via the strategies of blending and crosslinking

L, Ortiz PA. Novel Co-Polyamides Containing Pendant Phenyl/Pyridinyl Groups with Potential Application in Water Desalination Processes

This study explores the development and evaluation of a novel series of aromatic co-polyamides featuring diverse pendant groups, including phenyl and pyridinyl derivatives, designed for water desalination membrane applications. These co-polyamides, synthesized with a combination of hexafluoroisopropyl, oxyether, phenyl, and amide groups, exhibited excellent solubility in polar aprotic solvents, thermal stability exceeding 350 °C, and the ability to form robust, flexible films. Membranes prepared via phase inversion demonstrated variable water permeability and NaCl rejection rates, significantly influenced by the pendant group chemistry. Notably, pyridinyl-substituted membranes achieved water fluxes up to 17.7 L m-2 h-1 and a NaCl rejection of 37.3%, while phenyl-substituted variants provided insights into the interplay of hydrophobicity and porosity. These findings highlight the critical role of pendant group functionality in tailoring membrane performance, offering a foundation for further structural modifications to enhance efficiency in water treatment technologies.

Poloxamer 407 Combined with Polyvinylpyrrolidone To Prepare a High-Performance Poly(ether sulfone) Ultrafiltration Membrane

At present, the design and fabrication of polymer membranes with high permeability and good retention ability are still huge challenges. In this study, the commercial Poloxamer 407 (Pluronic F127) is selected as a multifunctional additive, and polyvinylpyrrolidone is used as a pore-forming agent to modify the poly(ether sulfone) membrane by liquid-liquid phase conversion technology to prepare an ultrafiltration membrane with excellent performance. The hydrophobic poly(propylene oxide) segment in Poloxamer 407 guarantees that this copolymer can be firmly anchored to the poly(ether sulfone) matrix, and the hydrophilic poly(ethylene oxide) segments in Poloxamer 407 impart a stronger hydrophilic nature to the modified membrane surface. Therefore, the permeability and hydrophilicity of the modified membrane are significantly improved and the modified membrane also has good stability. When the amount of Poloxamer 407 added to the casting solution reached 0.6 g, the water flux of the modified membrane was as high as 368 L m-2 h-1, and the rejection rate of bovine serum albumin was close to 98%. In the test to isolate organic small molecule dyes, the retention rate of the modified membrane to Congo red is 94.27%. In addition, the modified membrane shows an excellent water flux recovery rate and antifouling ability. It performs well in subsequent cycle tests and long-term membrane life tests and can be used repeatedly. Our work has resulted in poly(ether sulfone) membranes with good performance, which show great potential in the treatment of biomedical wastewater and the removal of industrial organic dye wastewater, it provides ideas for the development and application of amphiphilic polymer materials.

High-Performance Novel Polyoxometalate-LDH Nanocomposite-Modified Thin-Film Nanocomposite Forward Osmosis Membranes: A Study of Desalination and Antifouling Performance

Numerous investigations have focused on creating effective membranes for desalination in order to alleviate the water scarcity crisis. In this study, first, LDH nanoplates were synthesized and utilized to alter the surface of thin-film composite (TFC) membranes in the course of this investigation. Following that, a simple technique was used to produce a novel nanocomposite incorporating LDH layers and Na14(P2W18Co4O70)·28H2O polyoxometalate nanoparticles, resulting in the creation of a fresh variety of thin-film nanocomposite (TFN). The performance of all of the membranes acquired was examined in the process of forward osmosis (FO). The impact of the compounds that were prepared was assessed on the hydrophilicity, topology, chemical structure, and morphology of the active layer of polyamide (PA) through analysis methods such as atomic force microscopy (AFM), energy-dispersive X-ray (EDX), FTIR spectroscopy, powder X-ray diffraction (XRD), scanning electron microscopy (SEM), and water contact angle (WCA) goniometry. After evaluating the outcomes of both modified membrane types, it was observed that the membrane equipped with the nanocomposite modifier at a concentration of 0.01 wt % exhibited the highest water flux, measuring 46.6 LMH and selectivity of 0.23 g/L. This membrane was thus considered the best option. Furthermore, the membrane's ability to prevent fouling was examined, and the findings revealed an enhancement in its resistance to fouling in comparison to the filler-free membrane.

Improving the Separation Properties of Polybenzimidazole Membranes by Adding Acetonitrile for Organic Solvent Nanofiltration

In research on membranes, the addition of co-solvents to the polymer dope solution is a common method for tuning the morphology and separation performance. For organic solvent nanofiltration (OSN) applications, we synthesized polybenzimidazole (PBI) membranes with high separation properties and stability by adding acetonitrile (MeCN) to the dope solution, followed by crosslinking with dibromo-p-xylene. Accordingly, changes in the membrane structure and separation properties were investigated when MeCN was added. PBI/MeCN membranes with a dense and thick active layer and narrow finger-like macrovoids exhibited superior rejection properties in the ethanol solution compared with the pristine PBI membrane. After crosslinking, they displayed superior rejection properties (96.56% rejection of 366-g/mol polypropylene glycol). In addition, the membranes demonstrated stable permeances for various organic solvents, including acetone, methanol, ethanol, toluene, and isopropyl alcohol. Furthermore, to evaluate the feasibility of the modified PBI OSN membranes, ecamsule, a chemical product in the fine chemical industry, was recovered. Correspondingly, the efficient recovery of ecamsule from a toluene/methanol solution using the OSN process with PBI/MeCN membranes demonstrated their applicability in many fine chemical industries.

Design and Manufacturing of Antibacterial Electrospun Polysulfone Membranes Functionalized by Ag Nanocoating via Magnetron Sputtering

Antibacterial properties of engineered materials are important in the transition to a circular economy and societal security, as they are central to many key industrial areas, such as health, food, and water treatment/reclaiming. Nanocoating and electrospinning are two versatile, simple, and low-cost technologies that can be combined into new advanced manufacturing approaches to achieve controlled production of innovative micro- and nano-structured non-woven membranes with antifouling and antibacterial properties. The present study investigates a rational approach to design and manufacture electrospun membranes of polysulfone (PSU) with mechanical properties optimized via combinatorial testing from factorial design of experiments (DOE) and endowed with antimicrobial silver (Ag) nanocoating. Despite the very low amount of Ag deposited as a conformal percolating nanocoating web on the polymer fibers, the antimicrobial resistance assessed against the Gram-negative bacteria E. coli proved to be extremely effective, almost completely inhibiting the microbial proliferation with respect to the reference uncoated PSU membrane. The results are relevant, for example, to improve antifouling behavior in ultrafiltration and reverse osmosis in water treatment.

Zwitterionic Polysulfone Copolymer/Polysulfone Blended Ultrafiltration Membranes with Excellent Thermostability and Antifouling Properties

Membrane fouling has been one of the most important challenges in membrane separation operations. In this study, we report a facile strategy to prepare antifouling polysulfone (PSf) UF membranes by blending amphiphilic zwitterion polysulfone-co-sulfobetaine polysulfone (PSf-co-SBPSf) copolymer. The copolymer chemical structure was characterized by ¹HNMR spectroscopy. The PSf/PSf-co-SBPSf blend membranes with various zwitterionic SBPSf segment contents exhibited better surface hydrophilicity and excellent antifouling ability compared to PSf and PSf/PEG membranes. The significant increase of both porosity and water permeance indicates that the PSf-co-SBPSf has a pore-forming effect. The pure water flux and flux recovery ratio of the PSf/PSf-co-SBPSf blend membranes were both remarked to improve 286.43 L/m²h and 92.26%, while bovine serum albumin (BSA) rejection remained at a high level (97.66%). More importantly, the water flux and BSA rejection see minimal variance after heat treatment, indicating excellent thermostability. Overall, the PSf/PSf-co-SBPSf blend membranes achieved a comprehensive performance of sustainable hydrophilic, high permeation flux, and remarkable antifouling ability, thus becoming a promising candidate in high-temperature separation application.

Characteristics and Performance of PTU-Cu Composite Membrane Fabricated through Simultaneous Complexation and Non-Solvent Induced Phase Separation

This study aims to integrate copper (Cu) during membrane formation by a facile simultaneous phase separation process to alleviate biofouling and improve membrane performance. Polythiourea (PTU) polymer synthesized through condensation polymerization of 4,4-oxydianiline and p-phenylene diisothiocyanate in dimethyl sulfoxide was used in the preparation of dope solution. By incorporating different concentrations of cupric acetate in the non-solvent bath, both non-solvent induced phase separation and complexation induced phase separation occur instantaneously. Scanning electron microscopy—energy dispersive X-ray, fourier-transform infrared spectroscopy and time-of-flight secondary ion mass spectroscopy analysis accompanied by color change of the membrane surfaces—confirms the interaction of the polymer with Cu. Interaction of Cu at the interface during membrane formation results in a decrease in contact angle from 2 to 10° and a decrease in surface roughness from 30% to 52% as measured by atomic force microscope analysis. Pure water flux of PTU-Cu membrane increased by a factor of 3 to 17 relative to pristine PTU membrane. Both the pristine PTU and PTU-Cu membrane showed antibacterial characteristics against E. coli.

Antifouling Membranes Based on Cellulose Acetate (CA) Blended with Poly(acrylic acid) for Heavy Metal Remediation

Fouling has been widely recognized as the Achilles’ heel of membrane processes and the growing perception about the relevance of this critical issue has driven the development of advanced antifouling strategies. Herein, novel fouling-resistant ultrafiltration (UF) membranes for Cadmium (Cd) remediation were developed via a blending method by combining the flexibility of cellulose acetate (CA) with the complex properties of poly(acrylic acid) (PAA). A systematic characterization, based on differential scanning calorimetry (DSC) and Fourier Transform Infrared Spectroscopy (FTIR), confirmed the homogeneity of the blend favored by hydrogen interconnections between CA and PAA polymeric chains. The concentration of PAA with respect to CA played a key role in tuning the morphology and the hydrophilic character of the novel UF membranes prepared via non-solvent-induced phase separation (NIPS). UF experiments revealed the tremendous advantages of the blend since CA/PAA membranes showed superior performance with respect to the neat CA membrane in terms of (i) water permeability; (ii) Cd rejection; and (iii) antifouling resistance to humic acid (HA). Concisely, the increasing of the concentration of PAA in the casting solution was found to be beneficial to improve the flux recovery ratio (FRR) coupled with the decline of the total fouling ratio (Rt). Overall, PAA is an effective additive to prepare CA membranes with enhanced antifouling properties exploitable for the remediation of water bodies contaminated by heavy metals via UF process.

Copper-Modified Polymeric Membranes for Water Treatment: A Comprehensive Review

In the last decades, the incorporation of copper in polymeric membranes for water treatment has received greater attention, as an innovative potential solution against biofouling formation on membranes, as well as, by its ability to improve other relevant membrane properties. Copper has attractive characteristics: excellent antimicrobial activity, high natural abundance, low cost and the existence of multiple cost-effective synthesis routes for obtaining copper-based materials with tunable characteristics, which favor their incorporation into polymeric membranes. This study presents a comprehensive analysis of the progress made in the area regarding modified membranes for water treatment when incorporating copper. The notable use of copper materials (metallic and oxide nanoparticles, salts, composites, metal-polymer complexes, coordination polymers) for modifying microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), forward osmosis (FO) and reverse osmosis (RO) membranes have been identified. Antibacterial and anti-fouling effect, hydrophilicity increase, improvements of the water flux, the rejection of compounds capacity and structural membrane parameters and the reduction of concentration polarization phenomena are some outstanding properties that improved. Moreover, the study acknowledges different membrane modification approaches to incorporate copper, such as, the incorporation during the membrane synthesis process (immobilization in polymer and phase inversion) or its surface modification using physical (coating, layer by layer assembly and electrospinning) and chemical (grafting, one-pot chelating, co-deposition and mussel-inspired PDA) surface modification techniques. Thus, the advantages and limitations of these modifications and their methods with insights towards a possible industrial applicability are presented. Furthermore, when copper was incorporated into membrane matrices, the study identified relevant detrimental consequences with potential to be solved, such as formation of defects, pore block, and nanoparticles agglomeration during their fabrication. Among others, the low modification stability, the uncontrolled copper ion releasing or leaching of incorporated copper material are also identified concerns. Thus, this article offers modification strategies that allow an effective copper incorporation on these polymeric membranes and solve these hinders. The article finishes with some claims about scaling up the implementation process, including long-term performance under real conditions, feasibility of production at large scale, and assessment of environmental impact.

Combined strategy of blending and surface modification as an effective route to prepare antifouling ultrafiltration membranes

Ultrafiltration (UF) membranes blended with hydrophilic nanomaterials usually exhibit preferable overall performance including the membrane permeability and antifouling capability. However, the improvement in antifouling performance may be not outstanding due to the small amount of nanomaterial distributed near the membrane surface and the limited improvement in membrane hydrophilicity. Notably, excess addition of nanomaterials may lead to the decline in membrane permeability. In order to solve the above problem, we integrated the strategy of blending and surface modification to construct novel hybrid UF membranes. Novel nanohybrid was prepared via tannic acid (TA) coating on hydroxyapatite nanotubes (HANTs) and the subsequent grafting of zwitterionic polyethylenimine (ZPEI). The prepared nanohybrid (HANTs@TA-ZPEI) was incorporated with the polysulfone containing tertiary amine groups to fabricate hybrid membranes via the solution blending and the subsequent immersion-precipitation phase inversion process. Then the matrix was modified with zwitterions via the reaction of tertiary amine group with 1, 3-propane sultone. UF tests were conducted using the bovine serum albumin (BSA) and humic acid (HA) as the representative foulants. Results showed that both the permeability and the antifouling performance of the membranes achieved favorable promotion. Thereinto, the water flux of M-B0.4-Z membrane (pre blended with 0.4 wt% HANTs@TA-ZPEI in the casting solution and post-surface modified) exhibited 2.6 times that of the pristine membrane and the flux recovery ratio (FRR) for BSA and HA attained 93.4% and 96.1%, respectively. By the combination of blending and surface modification, both the membrane permeability and fouling resistant properties could attain remarkable promotion, which exerted the advantages of two methods and made up the deficiency of single blending method.

The hierarchical flower-like MoS2 nanosheets incorporated into PES mixed matrix membranes for enhanced separation performance

Membrane fouling is an issue of concern due to the hydrophobic properties of polyethersulfone (PES) membrane when applied in water treatment. In this work, a facile hydrothermal method was utilized to synthesize hierarchical flower-like structured molybdenum disulfide nanosheets (HF-MoS2 NSs) that then incorporated into PES membranes as composite membranes. We characterized their permeability, the separation performance, the antifouling performance, and the antibacterial activity systematically. Results showed that composite membranes exhibited a better pure water flux (286 LMH/bar) at the HF-MoS₂ NSs content of 0.4 wt%, which was 1.8 times higher than the control membrane. Also, composite PES membranes achieved 98.2% and 96.9% rejection of BSA and HA in comparison with the control PES membrane (87.3%, and 84.5%, respectively). Compare to the control PES membrane, the flux recovery ratio of the composite membrane increased from 69% to 88% for BSA fouling and increased from 84% to 93% for HA fouling. The retention rate for the organic dyes also improved slightly after HF-MoS2 NSs incorporation into the membrane. Additionally, the composite membranes exhibited a relatively high antibacterial activity against E. coli and B. subtilis with antibacterial rates of 67.8% and 82.5%, respectively. In conclusion, HF-MoS2 NSs incorporated composite membranes were shown to have outstanding filtration performance and could be a promising candidate for practical application in water filtration.

Preparation and performance of poly(4-vinylpyridine)-b-polysulfone-b-poly(4-vinylpyridine) triblock copolymer/polysulfone blend membrane for separation of palladium (II) from electroplating wastewaters

In order to separate palladium (II) from electroplating wastewaters, poly(4-vinylpyridine)-b-polysulfone-b-poly(4-vinylpyridine) (P4VP-PSF-P4VP) / polysulfone blend membranes were fabricated by combining non-solvent induced phase separation, surface segregation and self-assembly of block copolymer. Amphiphilic P4VP-PSF-P4VP was used as the membrane base material, which was synthesized by introducing the functional monomer of 4-vinylpyridine (4-VP), and polysulfone as the additive. Effects of blend ratio and 4-VP content on membrane performance, such as structure, hydrophilicity, pure water flux and adsorption capacity towards Pd (II), were investigated. The membranes exhibited dense surface structure and low roughness due to surface segregation and self-assembly of P4VP-PSF-P4VP. The presence of 4-VP increased hydrophilicity and water flux of membrane, and it also provided good adsorption capacity towards Pd (II) (up to 103.1 ± 5.15 mg/g). Further, the membrane was used to separate Pd (II) from simulated wastewaters during filtration. It showed good rejection ability and high selectivity towards Pd (II) in co-existence of Cu (II) and Ni (II), and selectivity coefficients of Pd/Cu and Pd/Ni are 41.9 ± 1.88 and 97.8 ± 4.32, respectively. In filtration process of actual electroplating wastewater, the membrane also exhibited excellent rejection performance (Pd (II) rejection reached up to 96.8 ± 2.71%). Perhaps it is suitable for future practice applications.

Treatment of Palm Oil Mill Effluent Using Membrane Bioreactor: Novel Processes and Their Major Drawbacks

Over the years, different types of alternative technologies have been developed and used for palm oil mill effluent (POME) treatment. Specifically, membrane bioreactor (MBR) has been employed to relegate pollutants contained in POME under different operating conditions, and the technology was found to be promising. The major challenge impeding the wider application of this technology is membrane fouling, which usually attracts high operating energy and running cost. In this regard, novel methods of mitigating membrane fouling through the treatment processes have been developed. Therefore, this review article specifically focuses on the recent treatment processes of POME using MBR, with particular emphasis on innovative processes conditions such as aerobic, anaerobic, and hybrid processing as well as their performance in relation to fouling minimization. Furthermore, the effects of sonication and thermophilic and mesophilic conditions on membrane blockage were critically reviewed. The types of foulants and fouling mechanism as influenced by different operating conditions were also analyzed censoriously.