Highly phosphonated polypentafluorostyrene blended with polybenzimidazole: Application in vanadium redox flow battery

The Critical Analysis of Membranes toward Sustainable and Efficient Vanadium Redox Flow Batteries

Vanadium redox flow batteries (VRFB) are a promising technology for large-scale storage of electrical energy, combining safety, high capacity, ease of scalability, and prolonged durability; features which have triggered their early commercial implementation. Furthering the deployment of VRFB technologies requires addressing challenges associated to a pivotal component: the membrane. Examples include vanadium crossover, insufficient conductivity, escalated costs, and sustainability concerns related to the widespread adoption of perfluoroalkyl-based membranes, e.g., perfluorosulfonic acid (PFSA). Herein, recent advances in high-performance and sustainable membranes for VRFB, offering insights into prospective research directions to overcome these challenges, are reviewed. The analysis reveals the disparities and trade-offs between performance advances enabled by PFSA membranes and composites, and the lack of sustainability in their final applications. The potential of PFSA-free membranes and present strategies to enhance their performance are discussed. This study delves into vital membrane parameters to enhance battery performance, suggesting protocols and design strategies to achieve high-performance and sustainable VRFB membranes.

An Ultra-Low Self-Discharge Aqueous|Organic Membraneless Battery with Minimized Br2 Cross-Over

Batteries dissolving active materials in liquids possess safety and size advantages compared to solid-based batteries, yet the intrinsic liquid properties lead to material cross-over induced self-discharge both during cycling and idle when the electrolytes are in contact, thus highly efficient and cost-effective solutions to minimize cross-over are in high demand. An ultra-low self-discharge aqueous|organic membraneless battery using dichloromethane (CH2 Cl2 ) and tetrabutylammonium bromide (TBABr) added to a zinc bromide (ZnBr2 ) solution as the electrolyte is demonstrated. The polybromide is confined in the organic phase, and bromine (Br2 ) diffusion-induced self-discharge is minimized. At 90% state of charge (SOC), the membraneless ZnBr2 |TBABr (Z|T) battery shows an open circuit voltage (OCV) drop of only 42 mV after 120 days, 152 times longer than the ZnBr2  battery, and superior to 102 previous reports from all types of liquid active material batteries. The 120-day capacity retention of 95.5% is higher than commercial zinc-nickel (Zn-Ni) batteries and vanadium redox flow batteries (VRFB, electrolytes stored separately) and close to lithium-ion (Li-ion) batteries. Z|T achieves >500 cycles (2670 h, 0.5 m electrolyte, 250 folds of membraneless ZnBr2  battery) with ≈100% Coulombic efficiency (CE). The simple and cost-effective design of Z|T provides a conceptual inspiration to regulate material cross-over in liquid-based batteries to realize extended operation.

Functional materials for aqueous redox flow batteries: merits and applications

Redox flow batteries (RFBs) are promising electrochemical energy storage systems, offering vast potential for large-scale applications. Their unique configuration allows energy and power to be decoupled, making them highly scalable and flexible in design. Aqueous RFBs stand out as the most promising technologies, primarily due to their inexpensive supporting electrolytes and high safety. For aqueous RFBs, there has been a skyrocketing increase in studies focusing on the development of advanced functional materials that offer exceptional merits. They include redox-active materials with high solubility and stability, electrodes with excellent mechanical and chemical stability, and membranes with high ion selectivity and conductivity. This review summarizes the types of aqueous RFBs currently studied, providing an outline of the merits needed for functional materials from a practical perspective. We discuss design principles for redox-active candidates that can exhibit excellent performance, ranging from inorganic to organic active materials, and summarize the development of and need for electrode and membrane materials. Additionally, we analyze the mechanisms that cause battery performance decay from intrinsic features to external influences. We also describe current research priorities and development trends, concluding with a summary of future development directions for functional materials with valuable insights for practical applications.

H+-Conducting Aromatic Multiblock Copolymer and Blend Membranes and Their Application in PEM Electrolysis

As an alternative to common perfluorosulfonic acid-based polyelectrolytes, we present the synthesis and characterization of proton exchange membranes based on two different concepts: (i) Covalently bound multiblock-co-ionomers with a nanophase-separated structure exhibit tunable properties depending on hydrophilic and hydrophobic components’ ratios. Here, the blocks were synthesized individually via step-growth polycondensation from either partially fluorinated or sulfonated aromatic monomers. (ii) Ionically crosslinked blend membranes of partially fluorinated polybenzimidazole and pyridine side-chain-modified polysulfones combine the hydrophilic component’s high proton conductivities with high mechanical stability established by the hydrophobic components. In addition to the polymer synthesis, membrane preparation, and thorough characterization of the obtained materials, hydrogen permeability is determined using linear sweep voltammetry. Furthermore, initial in situ tests in a PEM electrolysis cell show promising cell performance, which can be increased by optimizing electrodes with regard to binders for the respective membrane material.

Surface Modification of Polybenzimidazole (PBI) with Microwave Generated Vacuum Ultraviolet (VUV) Photo-Oxidation

Background:

Polybenzimidazole (PBI) is used in high temperature proton exchange membrane fuel cells (HT-PEMFCs) and redox flow batteries, where proton transfer occurs with the nitrogen-containing groups in PBI, and in aerospace applications exposed to oxygen and radiation.

Objective:

The objective is to investigate VUV photo-oxidation of PBI for the first time in order to incorporate polar functional groups on the surface to potentially enhance proton conductivity in HT-PEMFCs.

Methods:

A low-pressure microwave discharge of Ar generated 104.8 and 106.7 nm vacuum UV (VUV) radiation to treat PBI with VUV photo-oxidation. Analysis was done with X-ray Photoelectron Spectroscopy (XPS), Atomic Force Microscopy (AFM), water contact angle (WCA) and Thermal Gravimetric Analysis (TGA) to detect changes in chemistry, surface roughness, hydrophilicity, and adhesion, respectively.

Results :

XPS showed: an increase in the O concentration up to a saturation level of 15 ± 1 at %; a decrease of the C concentration by about the same amount; and little change in the N concentration. With increasing treatment time, there were significant decreases in the concentrations of C-C sp2, C-C sp3 and C=N groups, and increases in the concentration of C=O, O-C=O, O-(C=O)-O, CN, and N-C=O containing moieties. The water contact angle decreased from 83° for pristine PBI down to 43°, making the surface more hydrophilic, primarily due to the oxidation, since AFM detected no significant changes in surface roughness. TGA analysis showed an improvement of water adhesion to the treated surface.

Conclusion:

Microwave generated VUV photo-oxidation is an effective technique for oxidizing the surface of PBI and increasing hydrophilicity.

A Chemistry and Microstructure Perspective on Ion-Conducting Membranes for Redox Flow Batteries

Redox flow batteries (RFBs) are among the most promising grid-scale energy storage technologies. However, the development of RFBs with high round-trip efficiency, high rate capability, and long cycle life for practical applications is highly restricted by the lack of appropriate ion-conducting membranes. Promising RFB membranes should separate positive and negative species completely and conduct balancing ions smoothly. Specific systems must meet additional requirements, such as high chemical stability in corrosive electrolytes, good resistance to organic solvents in nonaqueous systems, and excellent mechanical strength and flexibility. These rigorous requirements put high demands on the membrane design, essentially the chemistry and microstructure associated with ion transport channels. In this Review, we summarize the design rationale of recently reported RFB membranes at the molecular level, with an emphasis on new chemistry, novel microstructures, and innovative fabrication strategies. Future challenges and potential research opportunities within this field are also discussed.

Polymer Membranes for All-Vanadium Redox Flow Batteries: A Review

Redox flow batteries such as the all-vanadium redox flow battery (VRFB) are a technical solution for storing fluctuating renewable energies on a large scale. The optimization of cells regarding performance, cycle stability as well as cost reduction are the main areas of research which aim to enable more environmentally friendly energy conversion, especially for stationary applications. As a critical component of the electrochemical cell, the membrane influences battery performance, cycle stability, initial investment and maintenance costs. This review provides an overview about flow-battery targeted membranes in the past years (1995-2020). More than 200 membrane samples are sorted into fluoro-carbons, hydro-carbons or N-heterocycles according to the basic polymer used. Furthermore, the common description in membrane technology regarding the membrane structure is applied, whereby the samples are categorized as dense homogeneous, dense heterogeneous, symmetrical or asymmetrically porous. Moreover, these properties as well as the efficiencies achieved from VRFB cycling tests are discussed, e.g., membrane samples of fluoro-carbons, hydro-carbons and N-heterocycles as a function of current density. Membrane properties taken into consideration include membrane thickness, ion-exchange capacity, water uptake and vanadium-ion diffusion. The data on cycle stability and costs of commercial membranes, as well as membrane developments, are compared. Overall, this investigation shows that dense anion-exchange membranes (AEM) and N-heterocycle-based membranes, especially poly(benzimidazole) (PBI) membranes, are suitable for VRFB requiring low self-discharge. Symmetric and asymmetric porous membranes, as well as cation-exchange membranes (CEM) enable VRFB operation at high current densities. Amphoteric ion-exchange membranes (AIEM) and dense heterogeneous CEM are the choice for operation mode with the highest energy efficiency.

Sulfonated component-incorporated quaternized poly(phthalazinone ether ketone) membranes with improved ion selectivity, stability and water transport resistance in a vanadium redox flow battery

Novel poly(phthalazinone ether ketone)-based amphoteric ion exchange membranes with improved ion selectivity, stability and water transport resistance were prepared for vanadium redox flow battery (VRB) applications. The preparation method ensured the absence of electrostatic interaction. A small amount of sulfonated poly(phthalazinone ether ketone) (SPPEK) with different ion exchange capacity (IEC) values was mixed with brominated poly(phthalazinone ether ketone) (BPPEK) to prepare base membranes with the solution casting method, and they were aminated in trimethylamine to obtain the resulting membranes (Q/S-x, x represents the IEC value of SPPEK). Compared with the AEM counterpart (QBPPEK) prepared from the amination of the BPPEK membrane, Q/S-1.37 showed lower swelling ratio and area resistance (R). The R value of Q/S-1.37 (0.58 Ω cm²) was close to that of Nafion115. The VO²⁺ and V³⁺ permeability values of Q/S-x were 96.7–97.6% and 98.5–99.2% less than those of Nafion115, respectively, demonstrating the excellent ion selectivity of Q/S-x. Compared with Nafion115 and QBPPEK, Q/S-1.37 displayed 90.0% and 92.1% decrease in the static water transport volume and 93.2% and 66.7% decrease in the cycling transport rate, respectively, revealing good water transport resistance. Compared with Nafion115, Q/S-1.37 exhibited an increase of 1.0–5.7% in the coulombic efficiency (CE) and an increase of 2.5–8.7% in the energy efficiency (EE) at 20–200 mA cm⁻². Q/S-x showed better chemical stability in VO₂⁺ solutions than QBPPEK. VRB with Q/S-1.37 could be steadily operated for 400 h without sudden capacity and efficiency drop, while VRB with QBPPEK could hold for only around 250 h. Q/S-1.37 retained higher CE, EE and capacity retention than Nafion115, displaying good long-term stability. Thus, the Q/S-x are promising for use in commercial VRBs.

Novel AIEMs were prepared through successive blending and amination processes, and they exhibited good ion selectivity, stability and water transport resistance.